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Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual SN 20186 and up – PDF DOWNLOAD
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Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
SERIAL NUMBERS 20186 and up
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Description
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
FILE DETAILS:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Hydraulic Excavators
Manuals Type: Operation & Maintenance Manual
Machine Model: PC2000-8
Serial Number: 20186 and up
Book Code: TEN00325-01
Language: English
Pages: 507
File Format: Portable Document Format (PDF)
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 20186 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
BEFORE READING THIS MANUAL :
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death.
- If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 PRODUCT INFORMATION........................................................................ 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 SERVICE METER LOCATION................................................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25 PREPARATIONS FOR SAFE OPERATION........................................................ 25 FIRE PREVENTION........................................................................ 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 31 UNAUTHORIZED MODIFICATION.............................................................. 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS RELATED TO CAB GLASS....................................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 44 TOWING................................................................................. 45 LIFTING OBJECTS WITH BUCKET............................................................ 45 PRECAUTIONS FOR MAINTENANCE................................................................ 46 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 50 OPERATION...................................................................................... 56 MACHINE VIEW ILLUSTRATIONS................................................................. 57 OVERALL MACHINE VIEW................................................................... 57 CONTROLS AND GAUGES.................................................................... 58 DETAILED CONTROLS AND GAUGES............................................................... 62 MONITORING SYSTEM...................................................................... 62 SWITCHES (INSIDE OPERATOR'S CAB).......................................................137 SWITCHES (INSIDE CAB BASE ROOM)........................................................147 SWITCHES (OUTSIDE OF MACHINE)..........................................................150 LAMP (INSIDE OPERATOR'S CAB)...........................................................161 LAMP (OUTSIDE OF MACHINE)..............................................................165 CONTROL LEVERS AND PEDALS..............................................................167 DOOR LOCK..............................................................................170 EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................170 EMERGENCY ESCAPE HAMMER................................................................171 HANDLING EMERGENCY LADDER..............................................................172 FIRE EXTINGUISHER......................................................................176 CAP WITH LOCK..........................................................................177 ASHTRAY................................................................................178 CUP HOLDER.............................................................................178 MAGAZINE BOX...........................................................................179 HOOK...................................................................................179 UTILITY BOX............................................................................180 AIR CONDITIONER CONTROLS...............................................................181 RADIO..................................................................................199 AUXILIARY ELECTRIC POWER...............................................................204 FUSE...................................................................................205 CIRCUIT BREAKER........................................................................207 FUSE (IF EQUIPPED).....................................................................210 CONTROLLER.............................................................................211 TOOL, CAN STORAGE PLACE................................................................212 HANDLING GREASE PUMP AND GREASE GUN....................................................212 ACCUMULATOR............................................................................220 HANDLING HYDRAULIC LADDER..............................................................222 HANDLING MACHINES EQUIPPED WITH VHMS...................................................229 MACHINE OPERATIONS AND CONTROLS............................................................231 BEFORE STARTING ENGINE.................................................................231 STARTING ENGINE........................................................................262 AFTER STARTING ENGINE..................................................................265 STOPPING THE ENGINE....................................................................277 MACHINE OPERATION......................................................................286 STEERING THE MACHINE...................................................................290 SWINGING...............................................................................292 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................293 WORKING MODE...........................................................................295 PROHIBITED OPERATIONS..................................................................296 GENERAL OPERATION INFORMATION..........................................................300 TRAVELING ON SLOPES....................................................................301 ESCAPE FROM MUD........................................................................303 RECOMMENDED APPLICATIONS...............................................................304 BUCKET REPLACEMENT.....................................................................305 PARKING MACHINE........................................................................307 CHECK BEFORE SHUT OFF ENGINE...........................................................308 MACHINE INSPECTION AFTER DAILY WORK....................................................308 LOCKING................................................................................309 TRANSPORTATION.............................................................................310 TRANSPORTATION PROCEDURE...............................................................310 PRECAUTIONS FOR TRANSPORTATION.........................................................310 METHOD OF LIFTING UNITS FOR TRANSPORTATION.............................................310 TRANSPORTATION POSTURE.................................................................310 COLD WEATHER OPERATION.....................................................................311 COLD WEATHER OPERATION INFORMATION.....................................................311 AFTER DAILY WORK COMPLETION............................................................313 AFTER COLD WEATHER SEASON..............................................................313 LONG TERM STORAGE..........................................................................314 BEFORE STORAGE.........................................................................314 DURING STORAGE.........................................................................314 AFTER STORAGE..........................................................................315 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................315 TROUBLES AND ACTIONS.......................................................................316 RUNNING OUT OF FUEL....................................................................316 PHENOMENA THAT ARE NOT FAILURES........................................................316 TOWING THE MACHINE.....................................................................317 SEVERE JOB CONDITION...................................................................317 DISCHARGED BATTERY.....................................................................318 OTHER TROUBLE..........................................................................323 MAINTENANCE....................................................................................330 MAINTENANCE INFORMATION....................................................................331 OUTLINE OF SERVICE.........................................................................333 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................333 ELECTRIC SYSTEM MAINTENANCE............................................................337 WEAR PARTS.................................................................................338 WEAR PARTS LIST........................................................................338 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................339 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....341 TIGHTENING TORQUE SPECIFICATIONS...........................................................342 TIGHTENING TORQUE LIST.................................................................342 SAFETY CRITICAL PARTS......................................................................343 SAFETY CRITICAL PARTS LIST.............................................................344 MAINTENANCE SCHEDULE.......................................................................345 MAINTENANCE SCHEDULE CHART.............................................................345 MAINTENANCE PROCEDURE......................................................................347 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................347 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................347 INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS).......................347 WHEN REQUIRED..........................................................................348 CHECK BEFORE STARTING..................................................................390 EVERY 250 HOURS MAINTENANCE............................................................391 EVERY 500 HOURS MAINTENANCE............................................................400 EVERY 1000 HOURS MAINTENANCE...........................................................414 EVERY 2000 HOURS MAINTENANCE...........................................................433 EVERY 4000 HOURS MAINTENANCE...........................................................435 EVERY 5000 HOURS MAINTENANCE...........................................................439 EVERY 8000 HOURS MAINTENANCE...........................................................443 SPECIFICATIONS.................................................................................444 SPECIFICATIONS.............................................................................445 ATTACHMENTS, OPTIONS...........................................................................448 GENERAL PRECAUTIONS FOR SAFETY.............................................................449 PRECAUTIONS WHEN SELECTING.............................................................449 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................449 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................449 PRECAUTIONS WHEN USING.................................................................449 ATTACHMENT GUIDE...........................................................................450 COMBINATIONS OF WORK EQUIPMENT.........................................................450 FRONT GUARD............................................................................450 HANDLING FUEL QUICK CHARGE.................................................................451 GENERAL LOCATIONS......................................................................451 PROCEDURE FOR OPERATING FUEL CHARGE....................................................452 REPLACE FUEL TANK BREATHER ELEMENT.....................................................454 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............455 HANDLING SERVICE CENTER....................................................................459 GENERAL LOCATIONS......................................................................459 PROCEDURE FOR OPERATING SERVICE ARM....................................................460 METHOD OF DRAINING, ADDING LUBRICANT AND COOLANT FROM SERVICE PANEL....................463 GREASING LADDER SERVICE ARM............................................................473 REPLACE FUEL TANK BREATHER ELEMENT.....................................................474 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............475 HANDLING JUMP START RECEPTACLE.............................................................479 GENERAL LOCATIONS......................................................................479 CONNECTED PROCEDURE OF EXTERNAL POWER SOURCE...........................................479 ORBCOM CONTROLLER (COMMUNICATIONS TERMINAL)................................................481 LOADING SHOVEL.................................................................................482 MACHINE VIEW ILLUSTRATIONS.................................................................483 OVERALL MACHINE VIEW...................................................................483 EXPLANATION OF COMPONENTS..................................................................484 SWITCHES...............................................................................484 OPERATIONS.................................................................................486 OPERATION OF WORK EQUIPMENT............................................................486 PRECAUTIONS DURING OPERATION...........................................................488 EXCAVATOR WORK.........................................................................492 PRECAUTIONS WHEN DISASSEMBLING MACHINE.....................................................493 RELEASING PRESSURE.....................................................................493 TRANSPORTATION.............................................................................494 MACHINE CONFIGURATION FOR TRANSPORT....................................................494 MAINTENANCE................................................................................495 EVERY 10 HOURS MAINTENANCE.............................................................495 SPECIFICATION..............................................................................500 WEAR PARTS.................................................................................502 WEAR PARTS LIST........................................................................502 COMBINATION OF WORK EQUIPMENT..............................................................503 COMBINATION OF WORK EQUIPMENT..........................................................503 INDEX..........................................................................................504
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
