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Komatsu PC2000-8 Excavator Operator Manual (SN 20001+) PDF Download
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- KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:20001 & UP
- PUBLICATION NUMBER:TEN00133-05
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Description
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
TABLE OF CONTENTS:
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 7 USE OF MACHINE......................................................................... 7 DIRECTIONS OF MACHINE.................................................................. 7 VISIBILITY FROM OPERATOR'S SEAT........................................................ 8 PRODUCT INFORMATION........................................................................ 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 9 SERVICE METER LOCATION................................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 10 CONTENTS................................................................................... 11 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 20 LOCATION OF SAFETY LABELS.............................................................. 21 SAFETY LABELS.......................................................................... 22 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27 PREPARATIONS FOR SAFE OPERATION........................................................ 27 FIRE PREVENTION........................................................................ 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 32 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 32 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 33 UNAUTHORIZED MODIFICATION.............................................................. 33 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 34 PRECAUTIONS RELATED TO CAB GLASS....................................................... 34 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 34 PRECAUTIONS FOR OPERATION.................................................................. 35 PRECAUTIONS FOR JOBSITE................................................................ 35 STARTING ENGINE........................................................................ 37 OPERATION.............................................................................. 39 TRANSPORTATION......................................................................... 46 TOWING................................................................................. 47 LIFTING OBJECTS WITH BUCKET............................................................ 47 PRECAUTIONS FOR MAINTENANCE................................................................ 48 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 52 OPERATION...................................................................................... 58 MACHINE VIEW ILLUSTRATIONS................................................................. 59 OVERALL MACHINE VIEW................................................................... 59 CONTROLS AND GAUGES.................................................................... 60 DETAILED CONTROLS AND GAUGES............................................................... 64 MONITORING SYSTEM...................................................................... 64 SWITCHES...............................................................................139 LAMP...................................................................................154 CONTROL LEVERS AND PEDALS..............................................................157 DOOR LOCK..............................................................................160 EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................160 EMERGENCY ESCAPE HAMMER................................................................161 EMERGENCY ESCAPE EQUIPMENT.............................................................162 FIRE EXTINGUISHER......................................................................164 CAP WITH LOCK..........................................................................165 ASHTRAY................................................................................166 CUP HOLDER.............................................................................166 MAGAZINE BOX...........................................................................167 HOOK...................................................................................167 UTILITY BOX............................................................................168 AIR CONDITIONER CONTROLS...............................................................169 RADIO..................................................................................187 AUXILIARY ELECTRIC POWER...............................................................192 FUSE...................................................................................193 CIRCUIT BREAKER........................................................................195 FUSE (IF EQUIPPED).....................................................................198 CONTROLLER.............................................................................199 TOOL, CAN STORAGE PLACE................................................................200 HANDLING GREASE PUMP AND GREASE GUN....................................................200 ACCUMULATOR............................................................................208 HANDLING OF SLIDING LADDER.............................................................210 HANDLING MACHINES EQUIPPED WITH VHMS...................................................211 MACHINE OPERATIONS AND CONTROLS............................................................213 BEFORE STARTING ENGINE.................................................................213 STARTING ENGINE........................................................................243 AFTER STARTING ENGINE..................................................................246 STOPPING THE ENGINE....................................................................258 MACHINE OPERATION......................................................................264 STEERING THE MACHINE...................................................................268 SWINGING...............................................................................270 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................272 WORKING MODE...........................................................................274 PROHIBITED OPERATIONS..................................................................275 GENERAL OPERATION INFORMATION..........................................................279 TRAVELING ON SLOPES....................................................................280 ESCAPE FROM MUD........................................................................282 RECOMMENDED APPLICATIONS...............................................................283 BUCKET REPLACEMENT.....................................................................284 PARKING MACHINE........................................................................286 CHECK BEFORE SHUT OFF ENGINE...........................................................287 MACHINE INSPECTION AFTER DAILY WORK....................................................287 LOCKING................................................................................288 TRANSPORTATION.............................................................................289 TRANSPORTATION PROCEDURE...............................................................289 PRECAUTIONS FOR TRANSPORTATION.........................................................289 METHOD OF LIFTING UNITS FOR TRANSPORTATION.............................................289 TRANSPORTATION POSTURE.................................................................289 COLD WEATHER OPERATION.....................................................................290 COLD WEATHER OPERATION INFORMATION.....................................................290 AFTER DAILY WORK COMPLETION............................................................292 AFTER COLD WEATHER SEASON..............................................................292 LONG TERM STORAGE..........................................................................293 BEFORE STORAGE.........................................................................293 DURING STORAGE.........................................................................293 AFTER STORAGE..........................................................................294 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................294 TROUBLES AND ACTIONS.......................................................................295 RUNNING OUT OF FUEL....................................................................295 PHENOMENA THAT ARE NOT FAILURES........................................................295 TOWING THE MACHINE.....................................................................296 SEVERE JOB CONDITION...................................................................296 DISCHARGED BATTERY.....................................................................297 OTHER TROUBLE..........................................................................301 MAINTENANCE....................................................................................308 MAINTENANCE INFORMATION....................................................................309 OUTLINE OF SERVICE.........................................................................311 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................311 ELECTRIC SYSTEM MAINTENANCE............................................................315 WEAR PARTS.................................................................................316 WEAR PARTS LIST........................................................................316 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................317 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....319 TIGHTENING TORQUE SPECIFICATIONS...........................................................320 TIGHTENING TORQUE LIST.................................................................320 SAFETY CRITICAL PARTS......................................................................321 SAFETY CRITICAL PARTS LIST.............................................................322 MAINTENANCE SCHEDULE.......................................................................323 MAINTENANCE SCHEDULE CHART.............................................................323 MAINTENANCE PROCEDURE......................................................................325 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................325 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................325 INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS).......................325 WHEN REQUIRED..........................................................................326 CHECK BEFORE STARTING..................................................................370 EVERY 250 HOURS MAINTENANCE............................................................371 EVERY 500 HOURS MAINTENANCE............................................................380 EVERY 1000 HOURS MAINTENANCE...........................................................392 EVERY 2000 HOURS MAINTENANCE...........................................................411 EVERY 4000 HOURS MAINTENANCE...........................................................413 EVERY 5000 HOURS MAINTENANCE...........................................................417 EVERY 8000 HOURS MAINTENANCE...........................................................421 SPECIFICATIONS.................................................................................422 SPECIFICATIONS.............................................................................423 ATTACHMENTS, OPTIONS...........................................................................426 GENERAL PRECAUTIONS FOR SAFETY.............................................................427 PRECAUTIONS WHEN SELECTING.............................................................427 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................427 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................427 PRECAUTIONS WHEN USING.................................................................427 ATTACHMENT GUIDE...........................................................................428 COMBINATIONS OF WORK EQUIPMENT.........................................................428 FRONT GUARD............................................................................428 EMERGENCY LADDER...........................................................................429 ESCAPE PROCEDURE.......................................................................430 PRECAUTION WHEN STORING ROPE LADDER....................................................432 CHECK EMERGENCY LADDER.................................................................432 HANDLING FUEL QUICK CHARGE.................................................................433 GENERAL LOCATIONS......................................................................433 PROCEDURE FOR OPERATING FUEL CHARGE....................................................434 REPLACE FUEL TANK BREATHER ELEMENT.....................................................436 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............437 HANDLING HYDRAULIC LADDER..................................................................441 GENERAL LOCATIONS......................................................................441 OTHER LAMPS AND SWITCHES...............................................................442 PROCEDURE FOR OPERATING HYDRAULIC LADDER...............................................445 GREASING LADDER........................................................................448 ACTION WHEN PROXIMITY SWITCH HAS FAILED................................................449 SPECIFICATIONS.........................................................................451 ORBCOM CONTROLLER (COMMUNICATIONS TERMINAL)................................................452 LOADING SHOVEL.................................................................................454 MACHINE VIEW ILLUSTRATIONS.................................................................455 OVERALL MACHINE VIEW...................................................................455 EXPLANATION OF COMPONENTS..................................................................456 SWITCHES...............................................................................456 OPERATIONS.................................................................................458 OPERATION OF WORK EQUIPMENT............................................................458 PRECAUTIONS DURING OPERATION...........................................................460 EXCAVATOR WORK.........................................................................464 PRECAUTIONS WHEN DISASSEMBLING MACHINE.....................................................465 RELEASING PRESSURE.....................................................................465 TRANSPORTATION.............................................................................466 MACHINE CONFIGURATION FOR TRANSPORT....................................................466 MAINTENANCE................................................................................467 EVERY 10 HOURS MAINTENANCE.............................................................467 SPECIFICATION..............................................................................472 WEAR PARTS.................................................................................474 WEAR PARTS LIST........................................................................474 COMBINATION OF WORK EQUIPMENT..............................................................475 COMBINATION OF WORK EQUIPMENT..........................................................475 INDEX..........................................................................................476
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⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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