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KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20223 & UP) KOMATSU PC2000-8 – pdf download
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- KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- Serial Number:20223 & UP
- Publication Number:TEN00430-04
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Description
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20223 & UP) KOMATSU PC2000-8
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20223 & UP) KOMATSU PC2000-8 – PDF DOWNLOAD:
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KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20223 & UP) KOMATSU PC2000-8
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat.
- If this manual is lost or damaged, contact and tell your distributor about the machine model name and the serial No. immediately to arrange for its replacement. For details regarding the machine model name and the serial No., see the machine serial No. plate. In order to arrange the proper Operation and Maintenance Manual, you will need to provide the machine model name and the serial No. to your Komatsu distributor.
TABLE OF CONTENTS:
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20223 & UP) KOMATSU PC2000-8
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 PRODUCT INFORMATION........................................................................ 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 SERVICE METER LOCATION................................................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 14 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE................................ 25 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25 PREPARATIONS FOR SAFE OPERATION........................................................ 25 FIRE PREVENTION........................................................................ 27 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 31 UNAUTHORIZED MODIFICATION.............................................................. 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS RELATED TO CAB GLASS....................................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 44 TOWING................................................................................. 45 LIFTING OBJECTS WITH BUCKET............................................................ 45 PRECAUTIONS FOR MAINTENANCE................................................................ 46 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 50 OPERATION...................................................................................... 56 MACHINE VIEW ILLUSTRATIONS................................................................. 57 OVERALL MACHINE VIEW................................................................... 57 CONTROLS AND GAUGES.................................................................... 58 DETAILED CONTROLS AND GAUGES............................................................... 62 MONITORING SYSTEM...................................................................... 62 SWITCHES (INSIDE OPERATOR'S CAB).......................................................137 SWITCHES (INSIDE CAB BASE ROOM)........................................................147 SWITCHES (OUTSIDE OF MACHINE)..........................................................150 LAMP (INSIDE OPERATOR'S CAB)...........................................................161 LAMP (OUTSIDE OF MACHINE)..............................................................165 CONTROL LEVERS AND PEDALS..............................................................167 DOOR LOCK..............................................................................170 EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................170 EMERGENCY ESCAPE HAMMER................................................................171 HANDLING EMERGENCY LADDER..............................................................172 FIRE EXTINGUISHER......................................................................176 CAP WITH LOCK..........................................................................177 ASHTRAY................................................................................178 CUP HOLDER.............................................................................178 MAGAZINE BOX...........................................................................179 HOOK...................................................................................179 UTILITY BOX............................................................................180 AIR CONDITIONER CONTROLS...............................................................181 RADIO..................................................................................199 AUXILIARY ELECTRIC POWER...............................................................204 FUSE...................................................................................205 CIRCUIT BREAKER........................................................................207 FUSE (IF EQUIPPED).....................................................................210 CONTROLLER.............................................................................211 TOOL, CAN STORAGE PLACE................................................................212 HANDLING GREASE PUMP AND GREASE GUN....................................................212 ACCUMULATOR............................................................................220 HANDLING HYDRAULIC LADDER..............................................................223 HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...........................................230 MACHINE OPERATIONS AND CONTROLS............................................................232 BEFORE STARTING ENGINE.................................................................232 STARTING ENGINE........................................................................263 AFTER STARTING ENGINE..................................................................266 STOPPING THE ENGINE....................................................................278 MACHINE OPERATION......................................................................287 STEERING THE MACHINE...................................................................291 SWINGING...............................................................................293 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................294 WORKING MODE...........................................................................296 PROHIBITED OPERATIONS..................................................................297 GENERAL OPERATION INFORMATION..........................................................301 TRAVELING ON SLOPES....................................................................302 ESCAPE FROM MUD........................................................................304 RECOMMENDED APPLICATIONS...............................................................305 BUCKET REPLACEMENT.....................................................................306 PARKING MACHINE........................................................................308 CHECK BEFORE SHUT OFF ENGINE...........................................................309 MACHINE INSPECTION AFTER DAILY WORK....................................................309 LOCKING................................................................................310 TRANSPORTATION.............................................................................311 TRANSPORTATION PROCEDURE...............................................................311 PRECAUTIONS FOR TRANSPORTATION.........................................................311 METHOD OF LIFTING UNITS FOR TRANSPORTATION.............................................311 TRANSPORTATION POSTURE.................................................................311 COLD WEATHER OPERATION.....................................................................312 COLD WEATHER OPERATION INFORMATION.....................................................312 AFTER DAILY WORK COMPLETION............................................................314 AFTER COLD WEATHER SEASON..............................................................314 LONG TERM STORAGE..........................................................................315 BEFORE STORAGE.........................................................................315 DURING STORAGE.........................................................................315 AFTER STORAGE..........................................................................316 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................316 TROUBLES AND ACTIONS.......................................................................317 RUNNING OUT OF FUEL....................................................................317 PHENOMENA THAT ARE NOT FAILURES........................................................317 TOWING THE MACHINE.....................................................................318 SEVERE JOB CONDITION...................................................................318 DISCHARGED BATTERY.....................................................................319 OTHER TROUBLE..........................................................................324 MAINTENANCE....................................................................................330 MAINTENANCE INFORMATION....................................................................331 OUTLINE OF SERVICE.........................................................................333 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................333 ELECTRIC SYSTEM MAINTENANCE............................................................337 WEAR PARTS.................................................................................338 WEAR PARTS LIST........................................................................338 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................339 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....342 TIGHTENING TORQUE SPECIFICATIONS...........................................................343 TIGHTENING TORQUE LIST.................................................................343 SAFETY CRITICAL PARTS......................................................................344 SAFETY CRITICAL PARTS LIST.............................................................345 MAINTENANCE SCHEDULE.......................................................................346 MAINTENANCE SCHEDULE CHART.............................................................346 MAINTENANCE PROCEDURE......................................................................348 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................348 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................348 INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS).......................348 WHEN REQUIRED..........................................................................349 CHECK BEFORE STARTING..................................................................392 EVERY 250 HOURS MAINTENANCE............................................................393 EVERY 500 HOURS MAINTENANCE............................................................402 EVERY 1000 HOURS MAINTENANCE...........................................................416 EVERY 2000 HOURS MAINTENANCE...........................................................439 EVERY 4000 HOURS MAINTENANCE...........................................................441 EVERY 5000 HOURS MAINTENANCE...........................................................445 EVERY 8000 HOURS MAINTENANCE...........................................................449 SPECIFICATIONS.................................................................................450 SPECIFICATIONS.............................................................................451 ATTACHMENTS AND OPTIONS........................................................................454 GENERAL PRECAUTIONS FOR SAFETY.............................................................455 PRECAUTIONS WHEN SELECTING.............................................................455 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................455 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................455 PRECAUTIONS WHEN USING.................................................................455 ATTACHMENT GUIDE...........................................................................456 COMBINATIONS OF WORK EQUIPMENT.........................................................456 FRONT GUARD............................................................................456 HANDLING FUEL QUICK CHARGE.................................................................457 GENERAL LOCATIONS......................................................................457 PROCEDURE FOR OPERATING FUEL CHARGE....................................................458 REPLACE FUEL TANK BREATHER ELEMENT.....................................................460 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............461 HANDLING SERVICE CENTER....................................................................465 GENERAL LOCATIONS......................................................................465 PROCEDURE FOR OPERATING SERVICE ARM....................................................466 METHOD OF DRAINING, ADDING LUBRICANT AND COOLANT FROM SERVICE PANEL....................469 GREASING LADDER SERVICE ARM............................................................479 REPLACE FUEL TANK BREATHER ELEMENT.....................................................480 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............481 HANDLING JUMP START RECEPTACLE.............................................................485 GENERAL LOCATIONS......................................................................485 CONNECTED PROCEDURE OF EXTERNAL POWER SOURCE...........................................485 ORBCOM CONTROLLER (COMMUNICATIONS TERMINAL)................................................487 LOADING SHOVEL.................................................................................488 MACHINE VIEW ILLUSTRATIONS.................................................................489 OVERALL MACHINE VIEW...................................................................489 EXPLANATION OF COMPONENTS..................................................................490 SWITCHES...............................................................................490 OPERATIONS.................................................................................492 OPERATION OF WORK EQUIPMENT............................................................492 PRECAUTIONS DURING OPERATION...........................................................494 LOADING SHOVEL WORK....................................................................498 PRECAUTIONS WHEN DISASSEMBLING MACHINE.....................................................499 RELEASING PRESSURE.....................................................................499 TRANSPORTATION.............................................................................500 MACHINE CONFIGURATION FOR TRANSPORT....................................................500 MAINTENANCE................................................................................501 EVERY 10 HOURS MAINTENANCE.............................................................501 SPECIFICATION..............................................................................506 WEAR PARTS.................................................................................508 WEAR PARTS LIST........................................................................508 COMBINATION OF WORK EQUIPMENT..............................................................509 COMBINATION OF WORK EQUIPMENT..........................................................509 INDEX..........................................................................................510
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