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Komatsu PC200,200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 EXCAVATOR Shop Manual PDF
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Komatsu PC200,200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 EXCAVATOR Shop Manual PDF

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Komatsu PC200,200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR Shop Manual – PDF DOWNLOAD 

SERIAL NUMBERS
PC200-6 – A82001 and up
PC200LC-6 – A82001 and up
PC210LC-6 – A82001 and up
PC220LC-6 – A82001 and up
PC250LC-6 – A82001 and up

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Description

Komatsu PC200,200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR Shop Manual – PDF DOWNLOAD 

FILE DETAILS:

Komatsu PC200,200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR Shop Manual – PDF DOWNLOAD 

Language : English
Pages : 711
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC200,200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR Shop Manual – PDF DOWNLOAD 

SERIAL NUMBERS
PC200-6 – A82001 and up
PC200LC-6 – A82001 and up
PC210LC-6 – A82001 and up
PC220LC-6 – A82001 and up
PC250LC-6 – A82001 and up

GENERAL PRECAUTIONS :

Mistakes in operation are extremely dangerous. Read the OPERATION & MAINTENANCE MANUAL carefully BEFORE operating the machine.

1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
● Always wear safety glasses when hitting parts with a hammer.
● Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.
5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.

PREPARATIONS FOR WORK:

1. Before adding oil or making repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving.
2. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the control levers and hang warning signs on them.
3. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.
4. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.

PRECAUTIONS DURING WORK :

1. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the oil, water or air circuits, first remove the pressure completely from the circuit.
2. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits.
3. Before starting work, remove the leads from the battery. ALWAYS remove the lead from the negative (-) terminal first.

TABLE OF CONTENTS:

Komatsu PC200,200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 HYDRAULIC EXCAVATOR Shop Manual – PDF DOWNLOAD 

SERIAL NUMBERS
PC200-6 – A82001 and up
PC200LC-6 – A82001 and up
PC210LC-6 – A82001 and up
PC220LC-6 – A82001 and up
PC250LC-6 – A82001 and up

MAIN MENU 0
COVER 1
CONTENTS 2
01 GENERAL 25
GENERAL ASSEMBLY DRAWING (PC200-6, PC2OOLC-6, PC210LC-6) 26
GENERAL ASSEMBLY DRAWING (PC220LC-6, PC250LC-6) 28
SPECIFICATIONS (PC200-6, PC200LC-6) 31
SPECIFICATIONS (PC210LC-6) 33
SPECIFICATIONS (PC220LC-6) 35
SPECIFICATIONS (PC250LC-6) 37
WEIGHT TABLE (PC200-6, PC200LC-6) 39
WEIGHT TABLE (PC210LC-6) 41
WEIGHT TABLE (PC220LC-6, PC250LC-6) 43
FUEL, COOLANTS AND LUBRICANTS 45
10 STRUCTURE AND FUNCTION 48
ENGINE RELATED PARTS 49
RADIATOR, OIL COOLER, AFTERCOOLER 50
POWER TRAIN 51
FINAL DRIVE 52
SWING CIRCLE 54
SWING MACHINERY 55
TRACK FRAME, RECOIL SPRING 56
TRACK SHOE 57
HYDRAULIC PIPING DRAWING 59
HYDRAULIC CIRCUIT DIAGRAM 60
HYDRAULIC TANK 62
HYDRAULIC PUMP 63
CONTROL VALVE 85
CLSS 94
SWING MOTOR 138
CENTER SWIVEL JOINT 141
TRAVEL MOTOR 142
VALVE CONTROL 153
WORK EQUIPMENT, SWING PPC VALVE 154
TRAVEL PPC VALVE 158
SERVICE PPC VALVE 162
SAFETY LOCK VALVE 165
PPC ACCUMULATOR 165
PPC SHUTTLE, TRAVEL JUNCTION VALVE 166
EPC, SOLENOID VALVE 173
HYDRAULIC CYLINDER 181
ADDITIONAL FILTER FOR BREAKER 182
OVERLOAD WARNING DEVICE 183
HOSE BURST PROTECTION VALVE (BOOM) 187
WORK EQUIPMENT 190
ELECTRICAL CIRCUIT DIAGRAM 0
ENGINE CONTROL SYSTEM 195
ELECTRONIC CONTROL SYSTEM 200
MACHINE MONITOR SYSTEM 225
20 TESTING AND ADJUSTING 232
TABLE OF JUDGEMENT STANDARD VALUE 233
STANDARD VALUE TABLE FOR ELECTRICAL PARTS 245
TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTNG 254
MEASURING ENGINE SPEED 255
MEASURING INTAKE MANIFOLD PRESSURE 256
MEASURING INTAKE AIR RESTRICTION 257
MEASURING LUBRICATING OIL PRESSURE 258
MEASURING FUEL (FILTER) INLET RESTRICTION 259
MEASURING BLOWBY PRESSURE 260
MEASURING ENGINE BACK PRESSURE 261
MEASURING EXHAUST COLOR 262
MEASURING COOLANT TEMPERATURE 263
MEASURING VALVE CLEARANCE 264
CHECKING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR 265
ADJUSTING ENGINE SPEED SENSOR 266
TESTING AND ADJUSTING GOVERNOR MOTOR LEVER STROKE 267
TESTING CLEARANCE OF SWING CIRCLE BEARING 268
TESTING AND ADJUSTING TRACK SHOE TENSION 269
TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT 270
TESTING AND ADJUSTING TVC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) 273
TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE 275
TESTING AND ADJUSTING CONTROL PUMP CIRCUIT OIL PRESSURE 278
TESTING EPC VALVE, SOLENOID VALVE OUTPUT PRESSURE 280
MEASURING PPC VALVE OUTPUT PRESSURE AND TESTING PPC SHUTTLE VALVE 282
ADJUSTING WORK EQUIPMENT, SWING PPC VALVE 284
ADJUSTING TRAVEL LEVER 285
TESTING TRAVEL DEVIATION 286
TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT 287
MEASURING OIL LEAKAGE 289
RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT 290
TROUBLESHOOTING 293
POINTS TO REMEMBER WHEN TROUBLESHOOTING 294
SEQUENCE OF EVENTS IN TROUBLESHOOTING 295
PRECAUTIONS WHEN CARRYING OUT MAINTENANCE 296
CHECKS BEFORE TROUBLESHOOTING 303
CONNECTOR TYPES AND MOUNTING LOCATIONS 304
CONNECTION TABLE FOR CONNECTOR PIN NUMBERS 308
EXPLANATION OF CONTROL MECHANISM FOR ELECTRICAL SYSTEM 321
DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL 322
METHOD OF USING JUDGEMENT TABLE 331
DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE 335
TROUBLESHOOTING OF ENGINE THROTTLE CONTROLLER SYSTEM (E MODE) 340
POINTS TO REMEMBER WHEN CARRYING OUT TROUBLESHOOTING OF ENGINE THROTTLE CONTROLLER SYSTEM 341
ENGINE THROTTLE CONTROLLER SYSTEM CIRCUIT DIAGRAM 342
ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE 344
JUDGEMENT TABLE FOR ENGINE THROTTLE CONTROLLER AND ENGINE RELATED PARTS 345
E-1 Abnormality in engine throttle controller power source system (engine speed stays at low idling) 346
E-2 [E3:08] Abnormality in fuel control dial input value is displayed 347
E-3 [E3:17] Abnormality (disconnection) in governor motor drive system is displayed 348
E-4 [E3:18] Abnormality (short circuit) in governor motor drive system is displayed 349
E-5 [E3:01] Abnormality in network reception system is displayed 350
E-6 [E3:05] Abnormality in model code is displayed 352
E-7 [E3:06] Abnormality in governor potentiometer system is displayed 353
E-8 [E3:07] Abnormality in pump controller throttle system is displayed 354
E-9 [E3:15] Abnormality (short circuit) in battery relay output system is displayed 354
E-10 [E3:16] Abnormality (step-out) in governor motor system is displayed 355
E-11 Engine does not start 356
E-12 Engine speed is irregular 358
a) Idling speed is irregular 358
b) There is hunting 360
E-13 Lack of output (engine high idling speed is too low) 362
E-14 Engine does not stop 364
E-15 Defective operation of battery relay system (engine does not stop) 366
TROUBLESHOOTING OF ENGINE (S MODE) 367
METHOD OF USING TROUBLESHOOTING CHART 368
S-1 Starting performance is poor (Starting always takes time) 372
S-2 Engine does not start 373
1) Engine does not turn 373
2) Engine turns but no exhaust gas comes out (Fuel is not being injected) 374
3) Exhaust gas comes out but engine does not start (Fuel is being injected) 375
S-3 Engine does not pick up smoothly (Follow-up is poor) 376
S-4 Engine stops during operations 377
S-5 Engine does not rotate smoothly 378
S-6 Engine lacks output (no power) 379
S-7 Exhaust gas is black (incomplete combustion) 380
S-8 Oil consumption is excessive (or exhaust gas is blue) 381
S-9 Oil becomes contaminated quickly 382
S-10 Fuel consumption is excessive 383
S-11 Oil is in cooling water, or water spurts back, or water level goes down 384
S-12 Oil pressure lamp lights up (drop in oil pressure) 385
S-13 Oil level rises 386
S-14 Water temperature becomes too high (overheating) 387
S-15 Abnormal noise is made 388
S-16 Vibration is excessive 389
TROUBLESHOOTING OF PUMP CONTROLLER SYSTEM (C MODE) 390
POINTS TO REMEMNBER WHEN TROUBLESHOOTING PUMP CONTROLLER SYSTEM 391
ACTION TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE 392
JUDGEMENT TABLE FOR PUMP CONTROLLER AND HYDRAULIC RELATED PARTS 396
PUMP CONTROLLER SYSTEM CIRCUIT DIAGRAM 397
C-1 Abnormality in pump controller power source system (swing brake is not canceled, ect ) 398
C-2 [E2:32] Short circuit in front pump TVC solenoid system is displayed 399
[E2:36] Short circuit in rear pump TVC solenoid system is displayed 399
C-3 [E2:33] Disconnection in front pump TVC solenoid system is displayed 401
[E2:37] Disconnection in rear pump TVC solenoid system is displayed 401
C-4 [E2:03] Short circuit in swing brake solenoid system is displayed 403
C-5 [E2:13] Disconnection in swing brake solenoid system is displayed 405
C-6 [E2:02] Short circuit in LS select solenoid system is displayed 407
[E2:04] Short circuit in pump merge-divider solenoid system is displayed 407
[E2:05] Short circuit in 2-stage relief solenoid system is displayed 407
[E2:06] Short circuit in travel speed solenoid system is displayed 407
C-7 [E2:12] Disconnection in LS select solenoid system is displayed 409
[E2:14] Disconnection in pump merge-divider solenoid system is displayed 409
[E2:15] Disconnection in 2-stage relief solenoid system is displayed 409
[E2:16] Disconnection in travel speed solenoid system is displayed 409
C-8 [E2:17] Model selection input error is displayed 411
C-9 [E2:18] Network response overtime error is displayed 412
C-10 [E2:22] Short circuit in LS control EPC solenoid system is displayed 414
C-11 [E2:23] Disconnection in LS control EPC solenoid system is displayed 415
C-12 [E2:24] Abnormality in front pump pressure sensor system is displayed 416
[E2:25] Abnormality in rear pump pressure sensor system is displayed 416
C-13 [E2:26] Abnormality in pump pressure sensor power source system is displayed 418
C-14 [E2:27] Abnormality in engine speed sensor system is displayed 419
C-15 [E2:28] Abnormality in auto-deceleration output system is displayed 420
TROUBLESHOOTING OF PUMP CONTROLLER INPUT SIGNAL SYSTEM (F MODE) 421
F-1 Bit pattern 20-(1) Swing oil pressure switch does not light up 422
F-2 Bit pattern 20-(2) Travel oil pressure switch does not light up 423
F-3 Bit pattern 20-(3) Boom LOWER oil pressure switch does not light up 424
F-4 Bit pattern 20-(4) Boom RAISE oil pressure switch does not light up 425
F-5 Bit pattern 20-(5) Arm IN oil pressure switch does not light up 426
F-6 Bit pattern 20-(6) Arm OUT oil pressure switch does not light up 427
F-7 Bit pattern 21-(1) Bucket CURL oil pressure switch does not light up 428
F-8 Bit pattern 21-(2) Bucket DUMP oil pressure switch does not light up 429
F-9 Bit pattern 21-(3) Swing lock switch does not light up 430
F-10 Engine speed is not displayed in monitoring code 10 (abnormality in engine speed sensor system) 431
F-12 Bit pattern 22-(6) L H knob switch does not light up 432
TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE) 433
TABLE OF FAILURE MODES AND CAUSES FOR HYDRAULIC AND MECHANICAL SYSTEM 434
PUMP MERGE-DIVIDER LOGIC 436
All work equipment, travel, swing 437
H-1 Speeds of all work equipment, swing, travel are slow or lack power 437
H-2 There is excessive drop in engine speed, or engine stalls 439
H-3 No work equipment, travel, swing move 440
H-4 Abnormal noise generated 440
H-5 Auto-deceleration does not work (when PPC shuttle valve is cause) 441
H-6 Fine control ability is poor or response is poor 441
Work Equipment 442
H-7 Boom is slow or lacks power 442
H-8 Arm is slow or lacks power 444
H-9 Bucket is slow or lacks power 446
H-10 Work equipment (boom, arm, bucket) does not move (but travel and swing are normal) 447
H-11 Excessive hydraulic drift (boom, arm, bucket) 447
H-12 Excessive time lag (engine at low idling) 448
H-13 Lack of power when pressure rises 448
H-14 Other equipment moves when single circuit is relieved 448
H-15 In L/O, F/O modes, work equipment speed is faster than specified speed 449
Compound operations 449
H-16 In compound operations, work equipment with larger load is slow 449
H-17 In swing + boom RAISE, boom RAISE is slow 450
H-18 In swing + arm OUT, arm OUT is slow 450
H-19 In swing + travel, travel speed drops excessively 450
Travel system 451
H-20 Travel deviation 451
H-21 Travel speed is slow 452
H-22 Steering does not turn easily or lacks power 454
H-23 Travel speed does not switch or is faster than specified speed 456
H-24 Travel does not move (one side only) 456
Swing system 457
H-25 Does not swing 457
H-26 Swing acceleration is poor or swing speed is slow (both left and right, one direction only) 458
H-27 Excessive overrun when stopping swing 460
H-28 Excessive shock when stopping swing (one direction only) 461
H-29 Excessive abnormal noise when stopping swing 461
H-30 Excessive hydraulic drift of swing 462
H-31 Swing speed is faster than specified swing speed 463
TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE) 464
ACTION TAKEN BY MONITOR PANEL WHEN ABNORMALITY OCCURS AND PROBLEMS ON MACHINE 465
MACHINE MONITOR SYSTEM CIRCUIT DIAGRAM 466
M-1 [E1:01] Abnormality in error data is displayed 467
M-2 [E1:02] Error in clock data is displayed 467
M-3 [E1:03] Short circuit in buzzer output or contact of 24V wiring harness with buzzer drive harness is displayed 467
M-4 When starting switch is turned ON, none of lamps on monitor panel light up for 3 seconds 468
a) None of the lamps on monitor panel light up 468
b) Some of lamps on monitor panel (gauge display, time display) do not light up 468
M-5 When starting switch is turned ON, monitor panel lamps all stay lighted up and do not go out 469
M-6 When starting switch is turned ON, items lighted up on monitor panel are different from machine model 469
M-7 When starting switch is turned ON (engine stopped), CHECK items flash (Fluid levels for CHECK items are at specified level) 470
a) (coolant level) flashes 470
b) (engine oil level) flashes 471
c) (hydraulic oil level) flashes 471
M-8 Preheating is not being used but preheating display lights up 472
M-9 When starting switch is turned ON and engine started, CHECK items flash 473
a) Alternator system 473
b) Engine oil pressure system 474
M-10 When starting switch is turned ON (engine stopped), CAUTION items flash 475
a) Alternator system 475
b) Engine oil pressure sensor system 475
M-11 When starting switch is turned ON and engine is started, CAUTION items flash 476
a) (engine oil pressure) flashes 476
b) (coolant level) flashes 477
c) (coolant temperature) flashes 477
d) (battery charge) flashes 478
M-12 (a) When starting switch is turned ON (engine stopped), buzzer does not sound for 1 second, CAUTION 479
M-12 (b) No abnormality is displayed on monitor but buzzer sounds 479
M-13 Liquid crystal night lighting on monitor panel does not light up (Liquid crystal display is normal) 480
M-14 Coolant temperature gauge does not rise 481
M-15 Coolant temperature gauge does not give any display (none of gauge lamps light up during operation) 482
M-16 Fuel level gauge always displays FULL 483
M-17 Fuel level gauge does not give display 483
M-18 Swing lock switch is turned ON (LOCK) but monitor panel parking display does not light up 484
M-19 Swing lock prolix switch is ON (prolix), but monitor panel parking display does not flash 484
M-20 Defective fuel level sensor system 485
M-21 Defective coolant tern perature sensor system 486
M-22 Defective engine oil level sensor system 487
M-23 Defective coolant level sensor system 488
M-24 Defective hydraulic oil level sensor system 489
M-25 Working light, panel lighting do not light up, or switch is not being used but lights light up 490
a) Working light does not light up 490
b) Panel lighting does not light up 490
c) Light switch is not being used but working light lights up 491
M-26 Wiper does not work or switch is not being used but wiper is actuated 492
a) Wiper does not work 492
b) Wiper switch is not being used but wiper is actuated 494
30 DISASSEMBLY AND ASSEMBLY 496
METHOD OF USING MANUAL 499
PRECAUTIONS WHEN CARRYING OUT OPERATION 500
SPECIAL TOOL LIST 502
REMOVAL 506
AIR CONDITIONER COMPRESSOR 506
INSTALLATION OF AIR CONDITIONER COMPRESSOR ASSEMBLY 506
REMOVAL OF AIR CONDITIONER COMPRESSOR ASSEMBLY 506
CONDENSER ASSEMBLY 507
INSTALLATION OF CONDENSER ASSEMBLY 507
REMOVAL OF CONDENSER ASSEMBLY 507
GOVERNOR MOTOR 508
INSTALLATION OF GOVERNOR MOTOR ASSEMBLY 508
REMOVAL OF GOVERNOR MOTOR ASSEMBLY 508
HYDRAULIC OIL COOLER 509
INSTALLATION OF HYDRAULIC OIL COOLER ASSEMBLY 509
REMOVAL OF HYDRAULIC OIL COOLER ASSEMBLY 509
RADIATOR, HYDRAULIC OIL COOLER 511
INSTALLATION OF RADIATOR, HYDRAULIC OIL COOLER ASSEMBLY 511
REMOVAL OF ENGINE, HYDRAULIC PUMP ASSEMBLY 512
ENGINE, HYDRAULIC PUMP 512
INSTALLATION OF ENGINE, HYDRAULIC PUMP ASSEMBLY 515
DAMPER 516
INSTALLATION OF DAMPER ASSEMBLY 516
REMOVAL OF DAMPER ASSEMBLY 516
FUEL TANK 517
INSTALLATION OF FUEL TANK ASSEMBLY 517
REMOVAL OF FUEL TANK ASSEMBLY 517
CENTER SWIVEL JOINT 518
INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY 518
REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY 518
ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY 519
DISASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY 519
FINAL DRIVE 520
INSTALLATION OF FINAL DRIVE ASSEMBLY 520
DISASSEMBLY OF FINAL DRIVE ASSEMBLY 521
REMOVAL OF FINAL DRIVE ASSEMBLY 520
ASSEMBLY OF FINAL DRIVE ASSEMBLY 524
DISASSEMBLY OF FINAL DRIVE ASSEMBLY (PC250LC-6) 528
ASSEMBLY OF FINAL DRIVE ASSEMBLY (PC250LC-6) 531
DISASSEMBLY 536
TRAVEL MOTOR 536
ASSEMBLY OF TRAVEL MOTOR ASSEMBLY 541
DISASSEMBLY OF TRAVEL MOTOR ASSEMBLY 536
CHECKING CONTACT BETWEEN CYLINDER BLOCK AND VALVE PLATE 548
SPROCKET 549
INSTALLATION OF SPROCKET 549
REMOVAL OF SPROCKET 549
SWING MOTOR 550
INSTALLATION OF SWING MOTOR ASSEMBLY 550
REMOVAL OF SWING MOTOR ASSEMBLY 550
SWING MACHINERY 551
INSTALLATION OF SWINGMACHINERY ASSEMBLY 551
DISASSEMBLY OF SWING MACHINERY ASSEMBLY 552
ASSEMBLY OF SWING MACHINERY ASSEMBLY 555
REMOVAL OF SWING MACHINERY ASSEMBLY 551
REVOLVING FRAME 559
INSTALLATION OF REVOLVING FRAME ASSEMBLY 560
REMOVAL OF REVOLVING FRAME ASSEMBLY 559
SWING CIRCLE 561
INSTALLATION OF SWING CIRCLE ASSEMBLY 562
REMOVAL OF SWING CIRCLE ASSEMBLY 561
IDLER, RECOIL SPRING 563
INSTALLATION OF IDLER, RECOIL SPRING ASSEMBLY 563
REMOVAL OF IDLER, RECOIL SPRING ASSEMBLY 563
RECOIL SPRING 564
ASSEMBLY OF RECOIL SPRING ASSEMBLY 565
DISASSEMBLY OF RECOIL SPRING ASSEMBLY 564
IDLER 566
ASSEMBLY OF IDLER ASSEMBLY 567
DISASSEMBLY OF IDLER ASSEMBLY 566
TRACK ROLLER 569
INSTALLATION OF TRACK ROLLER ASSEMBLY 569
DISASSEMBLY OF TRACK ROLLER ASSEMBLY 571
ASSEMBLY OF TRACK ROLLER ASSEMBLY 572
REMOVAL OF TRACK ROLLER ASSEMBLY 569
CARRIER ROLLER 574
INSTALLATION OF CARRIER ROLLER ASSEMBLY 574
ASSEMBLY OF CARRIER ROLLER ASSEMBLY 576
DISASSEMBLY OF CARRIER ROLLER ASSEMBLY 575
REMOVAL OF CARRIER ROLLER ASSEMBLY 574
TRACK SHOE 578
INSTALLATION OF TRACK SHOE ASSEMBLY 578
REMOVAL OF TRACK SHOE ASSEMBLY 578
HYDRAULIC TANK 579
INSTALLATION OF HYDRAULIC TANK ASSEMBLY 580
REMOVAL OF HYDRAULIC TANK ASSEMBLY 579
CONTROL PUMP 581
REMOVAL OF CONTROL PUMP ASSEMBLY 581
INSTALLATION OF CONTROL PUMP ASSEMBLY 581
MAIN PUMP 582
INSTALLATION OF MAIN PUMP ASSEMBLY 583
DISASSEMBLY OF MAIN PUMP ASSEMBLY (HPV95 + 95) 584
ASSEMBLY OF MAIN PUMP ASSEMBLY (HPV95 + 95) 590
REMOVAL OF MAIN PUMP ASSEMBLY 582
MAIN PUMP INPUT SHAFT OIL SEAL 606
INSTALLATION OF MAIN PUMP INPUT SHAFT OIL SEAL 606
REMOVAL OF MAIN PUMP INPUT SHAFT OIL SEAL 606
CONTROL VALVE 607
INSTALLATION OF CONTROL VALVE ASSEMBLY 608
REMOVAL OF CONTROL VALVE ASSEMBLY 607
CONTROL VALVE ASSEMBLY * 7-spool control valve (1 service valve) 609
INSTALLATION OF CONTROL VALVE ASSEMBLY 610
DISASSEMBLY OF CONTROL VALVE ASSEMBLY 611
ASSEMBLY OF CONTROL VALVE ASSEMBLY 613
DISASSEMBLY 615
PUMP MERGE-DIVIDER VALVE 615
DISASSEMBLY OF PUMP MERGE-DIVIDER VALVE ASSEMBLY 615
ASSEMBLY OF PUMP MERGE-DIVIDER VALVE ASSEMBLY 615
PRESSURE COMPENSATION VALVE 616
DISASSEMBLY OF PRESSURE COMPENSATION VALVE ASSEMBLY 616
ASSEMBLY OF PRESSURE COMPENSATION VALVE ASSEMBLY 616
MAIN RELIEF VALVE 617
DISASSEMBLY OF MAIN RELIEF VALVE ASSEMBLY 617
ASSEMBLY OF MAIN RELIEF VALVE ASSEMBLY 618
TVC, LS VALVE ASSEMBLY FOR FRONT PUMP 619
REMOVAL OF TVC, LS VALVE ASSEMBLY FOR FRONT PUMP 619
INSTALLATION OF TVC, LS VALVE ASSEMBLY FOR FRONT PUMP 619
TVC, LS VALVE ASSEMBLY FOR REAR PUMP 620
REMOVAL OF TVC, LS VALVE ASSEMBLY FOR REAR PUMP 620
INSTALLATION OF TVC, LS VALVE ASSEMBLY FOR REAR PUMP 620
LS CONTROL EPC VALVE 621
INSTALLATION OF LS CONTROL EPC VALVE ASSEMBLY 621
REMOVAL OF LS CONTROL EPC VALVE ASSEMBLY 621
SOLENOID VALVE 622
INSTALLATION OF SOLENOID VALVE ASSEMBLY 622
REMOVAL OF SOLENOID VALVE ASSEMBLY 622
WORK EQUIPMENT, SWING PDC VALVE 623
ASSEMBLY OF WORK EQUIPMENT, SWING PPC VALVE ASSEMBLY 625
INSTALLATION OF WORK EQUIPMENT, SWING PPC VALVE ASSEMBLY 623
DISASSEMBLY OF WORK EQUIPMENT, SWING PPC VALVE ASSEMBLY 624
REMOVAL OF WORK EQUIPMENT, SWING PPC VALVE ASSEMBLY 623
TRAVEL PPC VALVE 626
ASSEMBLY OF TRAVEL VALVE ASSEMBLY 627
INSTALLATION OF TRAVEL PPC VALVE ASSEMBLY 626
DISASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY 627
REMOVAL OF TRAVEL PPC VALVE ASSEMBLY 626
BOOM LOCK VALVE 629
INSTALLATION OF BOOM LOCK VALVE ASSEMBLY 629
REMOVAL OF BOOM LOCK VALVE ASSEMBLY 629
BOOM CYLINDER 630
INSTALLATION OF BOOM CYLINDER ASSEMBLY 631
REMOVAL OF BOOM CYLINDER ASSEMBLY 630
ARM CYLINDER 632
INSTALLATION OF ARM CYLINDER ASSEMBLY 633
REMOVAL OF ARM CYLINDER ASSEMBLY 632
BUCKET CYLINDER 634
INSTALLATION OF BUCKET CYLINDER ASSEMBLY 635
REMOVAL OF BUCKET CYLINDER ASSEMBLY 634
HYDRAULIC CYLINDER 636
ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY 638
DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY 636
WORK EQUIPMENT 641
INSTALLATION OF WORK EQUIPMENT ASSEMBLY 642
REMOVAL OF WORK EQUIPMENT ASSEMBLY 641
BUCKET 643
INSTALLATION OF BUCKET ASSEMBLY 644
REMOVAL OF BUCKET ASSEMBLY 643
ARM 645
INSTALLATION OF ARM ASSEMBLY 646
REMOVAL OF ARM ASSEMBLY 645
BUCKET, ARM 647
INSTALLATION OF BUCKET, ARM ASSEMBLY 648
REMOVAL OF BUCKET, ARM ASSEMBLY 647
BOOM 649
INSTALLATION OF BOOM ASSEMBLY 650
REMOVAL OF BOOM ASSEMBLY 649
OPERATOR’ S CAB 651
INSTALLATION OF OPERATOR’ S CAB ASSEMBLY 653
REMOVAL OF OPERATOR’ S CAB ASSEMBLY 651
COUNTERWEIGHT 654
INSTALLATION OF COUNTERWEIGHT ASSEMBLY 654
REMOVAL OF COUNTERWEIGHT ASSEMBLY 654
ENGINE THROTTLE CONTROLLER 655
INSTALLATION OF ENGINE THROTTLE CONTROLLER ASSEMBLY 655
REMOVAL OF ENGINE THROTTLE CONTROLLER ASSEMBLY 655
PUMP CONTROLLER 656
INSTALLATION OF PUMP CONTROLLER ASSEMBLY 656
REMOVAL OF PUMP CONTROLLER ASSEMBLY 656
MONITOR 657
INSTALLATION OF MONITOR ASSEMBLY 657
REMOVAL OF MONITOR ASSEMBLY 657
40 MAINTENANCE STANDARD 658
FINAL DRIVE (PC200-6, PC200LG6, PC210LC-6, PC220LC-6) 659
FINAL DRIVE (PC250LC-6) 661
SWING MACHINERY 663
SWING CIRCLE 665
TRACK FRAME, RECOIL SPRING (PC200-6, PC200LC-6, PC210LC-6, PC220LC-6) 666
TRACK FRAME, RECOIL SPRING (PC25OLC-6) 667
IDLER (PC200-6, PC200LC-6 PC210LC-6, PC220LC-6) 668
IDLER (PC250LC-6) 670
CARRIER ROLLER (PC200-6, PC200LC-6 PC210LC-6, PC220LC-6) 672
CARRIER ROLLER (PC250LC-6) 673
TRACK ROLLER (PC200-6, PC200LC-6 PC210LC-6, PC220LC-6) 674
TRACK ROLLER (PC250LC-6) 675
TRACK SHOE (PC200-6, PC200LC-6 PC210LC-6, PC220LC-6) 676
TRACK SHOE (PC250LC-6) 678
HYDRAULIC PUMP 680
CONTROL VALVE 682
SAFETY-SUCTION VALVE FOR SERVICE VALVE 688
SWING MOTOR 689
TRAVEL MOTOR (PC200-6, PC200LC-6 PC210LC-6, PC220LC-6) 690
TRAVEL MOTOR (PC250LC-6) 691
WORK EQUIPMENT, SWING PPC VALVE 692
TRAVEL PPC VALVE 693
SERVICE PPC VALVE 694
PPC SHUTTLE, TRAVEL JUNCTION VALVE 695
EPC, SOLENOID VALVE 697
CENTER SWIVEL JOINT 698
BOOM HOLDING VALVE 700
HYDRAULIC CYLINDER (PC200-6, PC200LC-6, PC210LC-6) 701
HYDRAULIC CYLINDER (PC220LC-6, PC250LG6) 703
WORK EQUIPMENT 705

S.V 12/12/24 

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