KOMATSU PC210-6K PC210LC-6K PC240LC-6K PC240NLC-6K OPERATION & MAINTENANCE MANUAL (SN:K34001 & UP) – PDF DOWNLOAD

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KOMATSU PC210-6K PC210LC-6K PC240LC-6K PC240NLC-6K OPERATION & MAINTENANCE MANUAL (SN:K34001 & UP)

KOMATSU PC210-6K PC210LC-6K PC240LC-6K PC240NLC-6K OPERATION & MAINTENANCE MANUAL (SN:K34001 & UP) – PDF DOWNLOAD:

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KOMATSU PC210-6K PC210LC-6K PC240LC-6K PC240NLC-6K OPERATION & MAINTENANCE MANUAL (SN:K34001 & UP)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

KOMATSU PC210-6K PC210LC-6K PC240LC-6K PC240NLC-6K OPERATION & MAINTENANCE MANUAL (SN:K34001 & UP)

MAIN MENU...................................................................  0
COVER.......................................................................  2
CONTENTS.................................................................... 12
FOREWORD....................................................................  4
SAFETY INFORMATION..........................................................  6
	SAFETY MESSAGES.........................................................  6
	NOISE...................................................................  7
	VIBRATION...............................................................  7
INTRODUCTION................................................................  8
	INTENDED USE............................................................  8
	FEATURES................................................................  8
	BREAKING IN YOUR NEW MACHINE............................................  9
LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR.............. 10
	MACHINE SERIAL NO. PLATE POSITION....................................... 10
	ENGINE SERIAL NO. PLATE POSITION........................................ 10
	TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR............................... 10
	MACHINE SERIAL PLATE.................................................... 11
SAFETY...................................................................... 16
	GENERAL PRECAUTIONS..................................................... 17
	PRECAUTIONS DURING OPERATION............................................ 25
		BEFORE STARTING ENGINE.............................................. 25
		OPERATING MACHINE................................................... 27
		TRANSPORATION....................................................... 34
		BATTERY............................................................. 35
		TOWING.............................................................. 36
		BUCKET WITH HOOK.................................................... 37
	PRECAUTIONS FOR MAINTENANCE............................................. 40
		BEFORE CARRYING OUT MAINTENANCE..................................... 40
		DURING MAINTENANCE.................................................. 43
	POSITION FOR ATTACHING SAFETY LABLES.................................... 48
		POSITION FOR ATTACHING SAFETY LABELS................................ 48
OPERATION................................................................... 54
	GENERAL VIEW............................................................ 55
		GENERAL VIEW OF MACHINE............................................. 55
		GENERAL VIEW OF CONTROLS AND GAUGES................................. 56
	EXPLANATION OF COMPONENTS............................................... 58
		MACHINE MONITOR..................................................... 58
		METERS.............................................................. 64
		SWITCHES............................................................ 69
		CONTROL LEVERS, PEDALS.............................................. 75
		AIR CONDITIONER..................................................... 86
		CAB RADIO........................................................... 89
		FUSE................................................................ 90
		FUSIBLE LINK........................................................ 91
		CONTROLLERS......................................................... 91
		TOOL BOX............................................................ 91
		REFUELLING PUMP..................................................... 92
		HANDLING THE ACCUMULATOR............................................ 93
	OPERATION............................................................... 94
		CHECK BEFORE STARTING ENGINE........................................ 94
		STARTING ENGINE.....................................................106
		OPERATIONS AND CHECKECKS AFTER STARTING ENGINE......................107
		MOVING MACHINE OFF..................................................113
		STEERING MACHINE....................................................116
		STOPPING MACHINE....................................................118
		SWINGING............................................................119
		OPERATION OF WORK EQUIPMENT.........................................120
		HANDLING ACTIVE MODE................................................121
		WORKING MODE SELECTION..............................................122
		PROHIBITIONS FOR OPERATION..........................................124
		PRECAUTIONS FOR OPERATION...........................................126
		PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS........................127
		HOW TO ESCAPE FROM MUD..............................................128
		WORK POSSIBLE USING HYDRAULIC EXCAVATOR.............................128
		REPLACEMENT AND INVERSION OF BUCKET.................................130
		PARKING THE MACHINE.................................................132
		CHECK AFTER FINISHING WORK..........................................133
		STOPPING ENGINE.....................................................133
		CHECK AFTER STOPPING ENGINE.........................................134
	TRANSPORTATION..........................................................136
		LOADING, UNLOADING WORK.............................................136
	COLD WEATHER OPERATION..................................................141
		PRECAUTIONS FOR LOW TEMPERATURE.....................................141
		PRECAUTIONS AFTER COMPLETION OF WORK................................142
	LONG-TERM STORAGE.......................................................144
		BEFORE STORAGE......................................................144
		DURING STORAGE......................................................144
		AFTER STORAGE.......................................................145
		STARTING MACHINE AFTER LONG-TERM STORAGE............................145
	TROUBLESHOOTING.........................................................146
		PHENOMENA THAT ARE NOT FAILURES.....................................146
		METHOD OF TOWING MACHINE............................................146
		USING METHOD FOR LIGHT-WEIGHT TOWING HOLE...........................147
		PRECAUTIONS ON PARTICULAR JOBSITES..................................147
		IF BATTERY IS DISCHARGED............................................148
		OTHER TROUBLE.......................................................151
MAINTENANCE.................................................................156
	GUIDES TO MAINTENANCE...................................................157
	OUTLINES OF SERVICE.....................................................160
		OUTLINE OF OIL, FUEL COOLANT........................................160
		EXPLANATION OF LUBRICATION CHART DECAL..............................163
		OUTLINE OF ELECTRICAL SYSTEM........................................165
		OUTLINE OF HYDRAULIC SYSTEM.........................................165
	WEAR PARTS LIST.........................................................167
	USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....168
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................172
		LIST OF NECESSARY TOOLS.............................................172
		TORQUE LIST.........................................................173
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................174
	MAINTENANCE SCHEDULE CHART..............................................177
		MAINTENANCE SCHEDULE CHART..........................................177
		MAINTENANCE WHEN USING HYDRAULIC BREAKER............................180
	SERVICE PROCEDURE.......................................................181
		INITIAL 250 HOURS SERVICE...........................................181
		WHEN REQURED........................................................181
		CHECK BEFORE STARTING...............................................193
		EVERY 100 HOURS SERVICE.............................................198
		EVERY 250 HOURS SERVICE.............................................201
		EVERY 500 HOURS SERVICE.............................................205
		EVERY 1000 HOURS SERVICE............................................211
		EVERY 2000 HOURS SERVICE............................................214
		EVERY 4000 HOURS SERVICE............................................216
		EVERY 5000 HOURS SERVICE............................................216
SPECIFICATIONS..............................................................220
	SPECIFICATIONS..........................................................221
		PC210-6K, PC210LC-6K................................................221
	SPECIFICATIONS..........................................................225
		PC240LC-6K, PC240NLC-6K.............................................225
		EXPLANATION OF LIFTING CAPACITY CHART...............................228
OPTIONS, ATTACHMENTS........................................................238
	PRECAUTIONS RELATED TO SAFETY...........................................239
		PRECAUTIONS WHEN INSTALLING ATTACHMENTS.............................240
	HANDLING BUCKET  WITH HOOK..............................................241
		CHECKING FOR DAMAGE TO BUCKET WITH HOOK.............................241
		PROHIBITED OPERATIONS...............................................241
		PRECAUTIONS DURING OPERATIONS.......................................241
	MACHINES READY FOR ATTACHMENTS..........................................242
		EXPLANATION OF COMPONENTS...........................................242
		ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE...........................246
	INTRODUCTION OF ATTACHMENTS.............................................251
		SPECIFICATION, USE..................................................251
		ATTACHMENT INSTALLATION COMBINATION TABLE...........................253
		SELECTION OF TRACK SHOES............................................255
		SELECTION OF BUCKET TEETH...........................................257
		HANDLING TRAPEZODIAL BUCKET.........................................257
		USING THE EXTENSION ARM.............................................259
		HANDLING THE CLAMSHELL BUCKET.......................................259
	EXTENDING MACHINE SERVICE LIFE..........................................260
		HYDRAULIC BREAKER...................................................260
		POWER RIPPER........................................................264
		MAIN FIELDS OF APPLICATIONS.........................................264
		FORK GRAB...........................................................265
		GRAPPLE BUCKET......................................................267
		SCRAP GRAPPLE.......................................................268
		CRUSHER & SMASHER...................................................270
		HYDRAULIC PILE DRIVER...............................................271
		HYDRAULIC EXCAVATOR WITH MUTIPURPOSE CRANE..........................273
		2-PC BOOM...........................................................275
		6.4 M STRAIGHT BOOM.................................................280

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
  
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  
•  Any queries / doubts regarding your purchase, please feel free to contact [email protected]