Komatsu PC228US-8 PC228USLC-8 Excavator Shop Manual UEN05331-03 PDF
$38.95
Komatsu PC228US-8 PC228USLC-8 Hydraulic Excavator Shop Manual UEN05331-03 – PDF DOWNLOAD
Description
Komatsu PC228US-8 PC228USLC-8 Hydraulic Excavator Shop Manual UEN05331-03 – PDF DOWNLOAD
FILE DETAILS:
Komatsu PC228US-8 PC228USLC-8 Hydraulic Excavator Shop Manual UEN05331-03 – PDF DOWNLOAD
Language : English
Pages : 1296
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Komatsu PC228US-8 PC228USLC-8 Hydraulic Excavator Shop Manual UEN05331-03 – PDF DOWNLOAD
Notice of revision 3
00 Index and foreword 11
Table of Contents 12
Foreword and general information 22
Safety notice 22
How to read the shop manual 27
Explanation of terms for maintenance standard 29
Handling of hydraulic components 31
Method of disconnecting and connecting push-pull type coupler 33
Handling of electric equipment 36
How to read electric wire code 46
Precautions when performing work 49
Standard tightening torque table 52
List of Abbreviation 56
Conversion table 60
01 Specifications 65
Contents 66
Specifications 68
Specifications drawing 68
Working range diagram 69
Specifications 70
Table of weight 80
Table of fuel, coolant and lubricants 84
10 Structure and function 87
Contents 88
Engine and cooling system 89
Engine related parts 89
Cooling system 90
Power train system 93
Power train 93
Swing circle 94
Swing machinery 96
Final drive 98
Undercarriage and frame 100
Track frame and idler cushion 100
Hydraulic system 102
Hydraulic equipment layout drawing 102
Valve control 104
ATT EPC Valve Assembly 105
Hydraulic tank 107
CLSS 109
Main pump 114
Control valve 136
Function and operation by valve 148
Swing motor 185
Travel motor 193
PPC valve 203
Solenoid valve 220
Attachment circuit selector valve 226
Quick coupler control valve 230
Anti-drop valve 232
Multi-control valve 237
Centre swivel joint 238
Accumulator 239
Work equipment 242
Work equipment 242
Electrical system 244
Electronic control system 244
Machine monitor system 283
PPC Levers 300
KOMTRAX system 302
Sensors 304
20 Standard value table 315
Contents 316
Standard value table 317
Standard value table for engine 317
Standard value table for machine 318
30 Testing and adjusting 329
Contents 330
Tool for testing, adjusting and troubleshooting 331
Tools for testing, adjusting, and troubleshooting 331
Engine and cooling system 337
Testing engine speed 337
Testing intake air pressure (boost pressure) 338
Testing exhaust gas colour 339
Testing and adjusting valve clearance 340
Testing compression pressure 342
Testing blow-by pressure 345
Testing engine oil pressure 346
Handling fuel system parts 347
Releasing remaining pressure from fuel system 348
Testing fuel pressure 349
Cylinder cut-out test mode 352
No-injection cranking 353
Checking fuel delivery, return rate and leakage 354
Bleeding air from fuel circuit 357
Testing fuel circuit for leakage 358
Testing and adjusting air conditioner compressor belt tension 359
Replacing fan belt 360
Undercarriage and frame 361
Testing swing circle bearing clearance 361
Checking and adjusting track tension 362
Hydraulic system 363
Testing and adjusting oil pressure in work equipment, swing and travel circuits 363
Testing control circuit source pressure 367
Testing and adjusting oil pressure in pump PC control circuit 368
Testing and adjusting oil pressure in pump LS control circuit 372
Testing solenoid valve output pressure 377
Testing PPC valve output pressure 380
Adjusting play of work equipment and swing PPC valves 382
Measuring and adjusting quick coupler control valve output pressure 383
Testing pump swash plate sensor 384
Isolating the parts causing hydraulic drift of work equipment 385
Releasing remaining pressure from hydraulic circuit 387
Testing oil leakage amount 388
Bleeding air from each part 390
Work equipment 392
Replacement procedure of boom angle potentiometer 392
Cab and its attachments 393
Checking cab tipping stopper 393
Adjusting mirrors 394
Angle adjustment of rear view camera 396
Electrical system 398
Special function of machine monitor (EMMS) 398
Handling voltage circuit of engine controller 454
Preparatory work for troubleshooting of electrical system 455
Procedure for testing diodes 460
Pm clinic 461
Pm clinic service 461
40 Troubleshooting 469
Contents 470
General information on troubleshooting 476
Points to remember when troubleshooting 476
Sequence of events in troubleshooting 477
Checks before troubleshooting 478
Classification and procedures for troubleshooting 502
Failure codes table 505
Symptom and troubleshooting numbers 510
Information in troubleshooting table 512
Troubleshooting method for open circuit in wiring harness of pressure sensor system 514
Connector list and layout 516
Connection table for connector pin numbers 528
T- branch box and T- branch adapter table 564
Fuse location table 568
Troubleshooting by failure code 570
Failure code [989L00] Engine Controller Lock Caution 1 570
Failure code [989M00] Engine Controller Lock Caution 2 570
Failure code [989N00] Engine Controller Lock Caution 3 571
Failure code [AA10NX] Air Cleaner Clogging 572
Failure code [AB00KE] Charge Voltage Low 574
Failure code [B@BAZG] Eng Oil Press Low 576
Failure code [B@BAZK] Eng Oil Level Low 577
Failure code [B@BCNS] Eng Water Overheat 578
Failure code [B@BCZK] Eng Water Level Low 580
Failure code [B@HANS] Hyd Oil Overheat 582
Failure code [CA111] ECM Critical Internal Failure 583
Failure code [CA115] Eng Ne and Bkup Speed Sens Error 583
Failure code [CA122] Chg Air Press Sensor High Error 584
Failure code [CA123] Chg Air Press Sensor Low Error 586
Failure code [CA131] Throttle Sensor High Error 588
Failure code [CA132] Throttle Sensor Low Error 590
Failure code [CA144] Coolant Temp Sens High Error 592
Failure code [CA145] Coolant Temp Sens Low Error 594
Failure code [CA153] Chg Air Temp Sensor High Error 596
Failure code [CA154] Chg Air Temp Sensor Low Error 598
Failure code [CA155] Chg Air Temp High Speed Derate 600
Failure code [CA187] Sens Supply 2 Volt Low Error 602
Failure code [CA221] Ambient Press Sens High Error 604
Failure code [CA222] Ambient Press Sens Low Error 606
Failure code [CA227] Sens Supply 2 Volt High Error 608
Failure code [CA234] Eng Overspeed 609
Failure code [CA238] Ne Speed Sens Supply Volt Error 610
Failure code [CA271] IMV/PCV1 Short Error 612
Failure code [CA272] IMV/PCV1 Open Error 614
Failure code [CA322] Inj #1(L#1) Open/Short Error 616
Failure code [CA323] Inj #5 (L#5) Open/Short Error 618
Failure code [CA324] Inj #3(L#3) Open/Short Error 620
Failure code [CA325] Inj #6 (L#6) Open/Short Error 622
Failure code [CA331] Inj #2(L#2) Open/Short Error 624
Failure code [CA332] Inj #4(L#4) Open/Short Error 626
Failure code [CA342] Calibration Code Incompatibility 628
Failure code [CA351] Injectors Drive Circuit Error 629
Failure code [CA352] Sens Supply 1 Volt Low Error 630
Failure code [CA386] Sens Supply 1 Volt High Error 632
Failure code [CA428] Water in Fuel Sensor High Error 634
Failure code [CA429] Water in Fuel Sensor Low Error 636
Failure code [CA435] Eng Oil Press Sw Error 638
Failure code [CA441] Battery Voltage Low Error 640
Failure code [CA442] Battery Voltage High Error 642
Failure code [CA449] Rail Press Very High Error 643
Failure code [CA451] Rail Press Sensor High Error 644
Failure code [CA452] Rail Press Sensor Low Error 646
Failure code [CA488] Chg Air Temp High Torque Derate 648
Failure code [CA553] Rail Press High Error 649
Failure code [CA559] Rail Press Low Error 650
Failure code [CA689] Eng Ne Speed Sensor Error 652
Failure code [CA731] Eng Bkup Speed Sens Phase Error 654
Failure code [CA757] All Continuous Data Lost Error 655
Failure code [CA778] Eng Bkup Speed Sensor Error 656
Failure code [CA1633] KOMNET Datalink Timeout Error 659
Failure code [CA2185] Throt Sens Sup Volt High Error 660
Failure code [CA2186] Throt Sens Sup Volt Low Error 661
Failure code [CA2249] Rail Press Very Low Error 662
Failure code [CA2311] IMV Solenoid Error 663
Failure code [CA2555] Grid Htr Relay Open Circuit Error 664
Failure code [CA2556] Grid Htr Relay Short Circuit Error 666
Failure code [D110KB] Battery Relay Drive Short Circuit 668
Failure code [D19JKZ] Personal Code Relay Abnormality 670
Failure code [D862KA] GPS Antenna Open Circuit 672
Failure code [DA22KK] Pump Solenoid Power Low Error 674
Failure code [DA25KP] 5V Sensor1 Power Abnormality 676
Failure code [DA26KP] 5V Sensor2 Power Abnormality 678
Failure code [DA29KQ] Model Selection Abnormality 682
Failure code [DA2RMC] CAN Discon (Pump Con Detected) 685
Failure code [DAF8KB] Camera Power Supply Short Circuit 690
Failure code [DAFGMC] GPS Module Error 692
Failure code [DAFRMC] CAN Discon (Monitor Detected) 694
Failure code [DGH2KB] Hyd Oil Sensor Short 698
Failure code [DHPAMA] Pump Press Sensor Abnormality 700
Failure code [DHPBMA] R Pump Press Sensor Abnormality 702
Failure code [DHS3MA] Arm IN PPC Sen Abnormality 704
Failure code [DHS4MA] Bucket CURL PPC Press Sensor Abnormality 706
Failure code [DHS8MA] Boom RAISE PPC Press Sensor Abnormality 708
Failure code [DHSAMA] Swing RH PPC Press Sensor Abnormality 710
Failure code [DHSBMA] Swing LH PPC Press Sensor Abnormality 712
Failure code [DHSDMA] Bucket Dump PPC Press Sensor Abnormality 714
Failure code [DHSFMA] Travel FW L PPC Press Sensor Abnormality 716
Failure code [DHSGMA] Travel FW R PPC Press Sensor Abnormality 718
Failure code [DHSHMA] Travel BW L PPC Press Sensor Abnormality 720
Failure code [DHSJMA] Travel BW R PPC Press Sensor Abnormality 722
Failure code [DHX1MA] Overload Sensor Abnormality 725
Failure code [DKA0KA] Boom Angle Sensor Open Circuit 728
Failure code [DKA0KB] Boom Angle Sensor Power Short Circuit 730
Failure code [DKA0PH] Boom Angle Sensor Install Abnormality 732
Failure code [DKR0MA] F pump S/P sensor Abnormality 734
Failure code [DKR1MA] R pump S/P sensor Abnormality 736
Failure code [DV20KB] Travel Alarm Short Circuit 738
Failure code [DW43KA] Travel Speed Sol Open Circuit 740
Failure code [DW43KB] Travel Speed Sol Short Circuit 742
Failure code [DW45KA] Swing Brake Sol Open Circuit 744
Failure code [DW45KB] Swing Brake Sol Short Circuit 746
Failure code [DW4GKA] Boom Slow Down Sol Disc 748
Failure code [DW4GKB] Boom Slow Down Sol Short Circuit 750
Failure code [DW4WKA] Cancel Bucket Dump Open Circuit 752
Failure code [DW4WKB] Cancel Bucket Dump Short Circuit 754
Failure code [DW91KA] Travel Junction Sol Disc 756
Failure code [DW91KB] Travel Junction Sol S/C 758
Failure code [DWA2KA] Attachment Sol Open Circuit 760
Failure code [DWA2KB] Attachment Sol Short Circuit 762
Failure code [DWK0KA] 2-stage Relief Sol Open Circuit 764
Failure code [DWK0KB] 2-stage Relief Sol Short Circuit 766
Failure code [DXA8KA] PC-EPC (F) Sol Open Circuit 768
Failure code [DXA8KB] PC-EPC (F) Sol Short Circuit 770
Failure code [DXA9KA] PC-EPC (R) Sol Open Circuit 772
Failure code [DXA9KB] PC-EPC (R) Sol Short Circuit 774
Failure code [DXE0KA] LS-EPC Sol Open Circuit 776
Failure code [DXE0KB] LS-EPC Sol Short Circuit 778
Failure code [DXE4KA] Service Current EPC Disc 780
Failure code [DXE4KB] Service Current EPC S/C 782
Failure code [DXE5KA] Merge-divider Main Sol Open Circuit 784
Failure code [DXE5KB] Merge-divider Main Sol Short Circuit 786
Failure code [DXE6KA] Merge-divider LS Sol Open Circuit 788
Failure code [DXE6KB] Merge-divider LS Sol Short Circuit 790
Failure code [DY20KA] Wiper Working Abnormality 792
Failure code [DY20MA] Wiper Parking Abnormality 794
Failure code [DY2CKA] Washer drive discon 796
Failure code [DY2CKB] Washer drive short 798
Failure code [DY2DKB] Wiper Drive (Fwd) Short Circuit 800
Failure code [DY2EKB] Wiper Drive (Rev) Short Circuit 802
Failure code [DXEAKA] Service Current EPC1 Discon 804
Failure code [DXEAKB] Service Current EPC1 Short 805
Failure code [DXE7KA] Service Current EPC2 Discon 806
Failure code [DXE7KB] Service Current EPC2 Short 807
Failure code [DXE8KA] Service Current EPC3 Discon 808
Failure code [DXE8KB] Service Current EPC3 Short 809
Failure code [DXE9KA] Service Current EPC4 Discon 810
Failure code [DXE9KB] Service Current EPC4 Short 812
Failure code [DFB1KZ] Service Lever Potentio 1 Abnormality 814
Failure code [DFB2KZ] Service Lever Potentio 2 Abnormality 816
Failure code [DFB5KZ] Service Lever Sub Potentio 1 Abnormality 818
Failure code [DFB6KZ] Service Lever Sub Potentio 2 Abnormality 820
Failure code [DFB3L8] Service Lever 1 Potentio Error 822
Failure code [DFB4L8] Service Lever 2 Potentio Error 0
Troubleshooting of electrical system (E-mode) 825
E-1 Engine does not start (Engine does not crank) 825
E-2 Preheater does not operate 830
E-3 When starting switch is turned to ON position, machine monitor displays nothing 835
E-4 When starting switch is turned to ON position (before starting engine), basic check monitor lights up 838
E-5 Precaution monitor lights up while engine is running 839
E-6 Emergency stop monitor lights up while engine is running 841
E-7 Fuel level gauge does not indicate correctly 842
E-8 Engine coolant temperature gauge does not indicate correctly 844
E-9 Hydraulic oil temperature gauge does not indicate correctly 846
E-10 Displays on machine monitor are different from those for actual machine 849
E-11 Some areas of machine monitor screen are not displayed 849
E-12 Function switch does not operate 849
E-13 Automatic warm-up system does not operate (in cold season) 850
E-14 Auto-decelerator does not operate properly 851
E-15 Working mode does not change 852
E-16 Travel speed does not change 853
E-17 Alarm buzzer cannot be cancelled 854
E-18 When starting switch is turned OFF, service meter is not displayed 854
E-19 Service mode cannot be selected 855
E-20 Any of work equipment, swing and travel do not operate or cannot be locked 856
E-21 Swing brake does not operate properly 859
E-22 One-touch power maximizing function does not operate properly 862
E-23 Travel alarm does not sound or does not stop sounding 865
E-24 Horn does not sound or does not stop 866
E-25 Windshield wiper and window washer do not operate 868
E-26 BOOM LOWER indicator is not displayed properly with monitoring function 870
E-27 ARM OUT indicator is not displayed properly with monitoring function 872
E-28 ARM IN indicator is not displayed properly with monitoring function 874
E-29 BOOM RAISE indicator is not displayed properly with monitoring function 874
E-30 BUCKET CURL indicator is not displayed properly with monitoring function 874
E-31 BUCKET DUMP indicator is not displayed properly with monitoring function 875
E-32 SWING indicator is not displayed properly with monitoring function 875
E-33 TRAVEL indicator is not displayed properly with monitoring function 875
E-34 ATTACHMENT indicator is not displayed properly with monitoring function 876
E-35 Attachment hydraulic circuit cannot be changed 878
E-36 KOMTRAX system does not operate properly 879
Troubleshooting of hydraulic and mechanical system (H-mode) 881
Information in troubleshooting table 881
System chart for hydraulic and mechanical systems 882
Failure mode and cause table 884
H- 1 All of work equipment, swing and travel work slow or lack power 886
H- 2 Engine speed lowers significantly or engine stalls 888
H- 3 Any of work equipment, swing and travel does not work 889
H- 4 Unusual sound is heard from around hydraulic pump 889
H- 5 Fine control performance or response is poor 890
H- 6 Boom operation lacks speed or power 891
H- 7 Arm operation lacks speed or power 892
H- 8 Bucket operation lacks speed or power 893
H- 9 Work equipment does not move in single operation 893
H-10 Hydraulic drift of work equipment is large 894
H-11 Time lag of work equipment is large 896
H-12 Other work equipment moves when one of work equipment is relieved 896
H-13 One-touch power maximizing function does not work 897
H-14 In combined operation of work equipment , equipment having heavier load moves slower 897
H-15 In combined operation of swing and boom RAISE, boom rising speed is low 898
H-16 Travel speed drops largely in combined operation of swing and travel 898
H-17 Machine does not travel straight 899
H-18 Travel speed is low 900
H-19 Machine is hard to steer or travel power is low 901
H-20 Travel speed does not change, or travel speed is too low or high 902
H-21 One of tracks does not run 903
H-22 Upper structure does not swing 904
H-23 Swing acceleration is poor or swing speed is low 906
H-24 Upper structure overruns excessively when it stops swinging 908
H-25 Shock is large when upper structure stops swinging 909
H-26 Large unusual noise is heard when upper structure stops swinging 909
H-27 Swing drift on a slope is large 910
H-28 Attachment circuit cannot be changed 911
H-29 Oil flow in attachment circuit cannot be controlled 911
Troubleshooting of engine (S-mode) 912
Method of using troubleshooting chart 912
S-1 Startability is poor 916
S-2 Engine does not start 917
S-3 Engine does not pick up smoothly 920
S-4 Engine stops during operation 921
S-5 Engine runs rough or is unstable 922
S-6 Engine lacks power 923
S-7 Exhaust smoke is black (incomplete combustion) 924
S-8 Oil consumption is excessive (or exhaust smoke is blue) 925
S-9 Oil becomes contaminated early 926
S-10 Fuel consumption is excessive 927
S-11 Oil is in coolant (or coolant spurts or coolant level goes down) 928
S-12 Oil pressure drops 929
S-13 Oil level rises (coolant or fuel in oil) 930
S-14 Coolant temperature rises too high (overheating) 931
S-15 Unusual noise is made 932
S-16 Vibration is excessive 933
Quick coupler troubleshooting 934
Quick coupler 934
50 Disassembly and assembly 937
Table of contents 938
General information on disassembly and assembly 940
How to read Disassembly and Assembly 940
Coating materials list 942
Special tools list 945
Sketches of special tools 949
Engine and cooling system 954
Removal and installation of fuel supply pump assembly 954
Removal and installation of fuel injector assembly 958
Removal and installation of cylinder head assembly 965
Removal and installation of radiator assembly 980
Removal and installation of hydraulic oil cooler assembly 983
Removal and installation of aftercooler assembly 985
Removal and installation of engine assembly 988
Removal and installation of engine front seal 992
Removal and installation of engine rear seal 994
Removal and installation of fuel cooler assembly 997
Removal and installation of fuel tank assembly 999
Power train 1002
Removal and installation of travel motor and final drive assembly 1002
Disassembly and assembly of final drive assembly 1003
Removal and installation of swing motor and swing machinery assembly 1011
Disassembly and assembly of swing machinery assembly 1013
Removal and installation of swing circle assembly 1021
Undercarriage and frame 1022
Separation and connection of track shoe assembly 1022
Removal and installation of idler and idler cushion assembly 1024
Disassembly and assembly of idler assembly 1025
Disassembly and assembly of idler cushion assembly 1028
Disassembly and assembly of track roller assembly 1030
Disassembly and assembly of carrier roller assembly 1032
Removal and installation of revolving frame assembly 1035
Removal and installation of counterweight assembly 1037
Removal and installation of maintenance counterweight assembly 1039
Hydraulic system 1042
Removal and installation of centre swivel joint assembly 1042
Disassembly and assembly of centre swivel joint assembly 1045
Removal and installation of hydraulic tank assembly 1047
Removal and installation of main pump assembly 1049
Removal and installation of main pump input shaft oil seal 1053
Removal and installation of control valve assembly 1054
Disassembly and assembly of control valve assembly 1059
Disassembly and assembly of work equipment PPC valve assembly 1063
Disassembly and assembly of travel PPC valve assembly 1065
Work equipment 1068
Removal and installation of work equipment assembly 1068
Disassembly and assembly of work equipment cylinder assembly 1071
Cab and its attachments 1078
Removal and installation of operator’s cab assembly 1078
Removal and installation of operator’s cab glass (adhered window glass) 1082
Removal and installation of front window assembly 1092
Removal and installation of floor frame assembly 1093
Removal and installation of air conditioner unit assembly 1100
Electrical system 1106
Removal and installation of air conditioner compressor assembly 1106
Removal and installation of air conditioner condenser assembly 1108
Removal and installation of engine controller assembly 1109
Removal and installation of pump controller assembly 1111
Removal and installation of machine monitor assembly 1114
Removal and installation of pump swash plate sensor 1116
Removal and installation of KOMTRAX terminal assembly 1117
Disassembly and Assembly of Quick Coupler Valve 1118
60 Maintenance standard 1119
Contents 1120
Engine and cooling system 1122
Engine mount 1122
Cooling system 1123
Power train 1124
Swing circle 1124
Swing machinery 1126
Final drive 1128
Sprocket 1130
Undercarriage and frame 1132
Track frame and idler cushion 1132
Idler 1134
Track roller 1136
Carrier roller 1137
Track shoe 1138
Hydraulic system 1144
Hydraulic tank 1144
Main pump 1145
Control valve 1147
Swing motor 1157
Travel motor 1159
PPC valve 1163
Solenoid valve 1171
Attachment circuit selector valve 1173
Anti-drop valve 1176
Centre swivel joint 1178
Work equipment 1180
Work equipment 1180
Dimensions of components 1182
Work equipment cylinder 1186
80 Appendix 1189
Contents 1190
Air conditioner 1191
Precautions for refrigerant 1191
Air conditioner component 1192
Configuration and function of refrigeration cycle 1193
Outline of refrigeration cycle 1196
Air conditioner unit 1198
Air conditioner controller 1203
Compressor 1204
Condenser and Modulator 1205
Sensor 1205
Procedure for testing and troubleshooting 1208
Circuit diagram and arrangement of connector pins 1210
System diagram 1211
Detail of air conditioner unit 1215
Parts and connectors layout 1216
Testing air leakage (duct) 1220
Testing with self-diagnosis function 1221
Testing vent (mode) changeover 1225
Testing FRESH/RECIRC air changeover 1225
Testing inner sensor 1226
Testing outer sensor 1226
Testing sunlight sensor 1227
Testing (dual) pressure switch for refrigerant 1228
Testing relays 1229
Troubleshooting chart 1 1232
Troubleshooting chart 2 1233
Information in troubleshooting table 1235
Troubleshooting for power supply and CAN communication system (Air conditioner does not operate) 1238
Troubleshooting for compressor and refrigerant system (Air is not cooled) 1241
Troubleshooting for blower motor system (No air comes out or air flow is abnormal) 1244
Troubleshooting for temperature control 1247
Troubleshooting for vent (mode) changeover 1249
Troubleshooting for FRESH/RECIRC air changeover 1251
Troubleshooting for temperature sensor system 1253
Troubleshooting with gauge pressure 1255
Connection of service tool 1257
Precautions for disconnecting and connecting air conditioner piping 1258
Handling of compressor oil 1260
Desiccant replacement procedure 1262
90 Diagrams and drawings 1265
Contents 1266
Hydraulic circuit diagram 1267
Symbols used in hydraulic circuit diagrams 1267
Hydraulic circuit diagram (1/3) 1271
Hydraulic circuit diagram (2/3) 1273
Hydraulic circuit diagram (3/3) 1275
Electrical circuit diagram 1277
Symbols used in electric circuit diagrams 1277
Electrical circuit diagram (1/6) 1281
Electrical circuit diagram (2/6) 1283
Electrical circuit diagram (3/6) 1285
Electrical circuit diagram (4/6) 1287
Electrical circuit diagram (5/6) 1289
Electrical circuit diagram (6/6) 1291
Air conditioner electrical circuit diagram 1293
DESCRIPTION:
Komatsu PC228US-8 PC228USLC-8 Hydraulic Excavator Shop Manual UEN05331-03 – PDF DOWNLOAD
This shop manual contains the necessary technical information for services performed in a workshop. For
ease of understanding, the manual is divided into the following sections.
00. Index and foreword
This section contains the index, foreword, safety and basic information. If any revision is made, the LIST
OF REVISED PAGES will be added.
01. Specification
This section explains the specifications of the machine.
10. Structure and function
This section explains the structure and function of each component. It serves not only to give an understanding
for the structure of each component, but also serves as reference material for troubleshooting.
20. Standard value table
This section explains the standard values for new machine and judgement criteria for testing, adjusting,
and troubleshooting. This standard value table is used to check the standard values in testing and adjusting
and to judge parts in troubleshooting.
30. Testing and adjusting
This section explains measuring tools and measuring methods for testing and adjusting, as well as the
adjusting method of each part. The standard values and judgment criteria for “Testing and adjusting” are
explained in “Standard value table”.
40. Troubleshooting
This section explains how to find out failed parts and how to repair them. The troubleshooting is divided
by failure modes. The “S mode” of the troubleshooting related to the engine may be also explained in the
Chassis volume and Engine volume. In this case, see the Chassis volume.
50. Disassembly and assembly
This section explains the special tools and procedures for removing, installing, disassembling, and assembling
each component, as well as precautions for them. In addition, tightening torque, and quantity and
weight of coating material, oil, grease, and coolant necessary for the work are also explained.
60. Maintenance standard
This section gives maintenance standard values of each component. The maintenance standard sub-section
explains the criteria and remedies for disassembly and service.
80. Appendix
This section explains the structure, function, testing, adjusting, and troubleshooting for the equipment not
classifiable in other sections.
90. Diagrams and drawings (chassis volume) /Repair and replacement of parts (engine volume)
q Chassis volume
This section gives hydraulic circuit diagrams and electrical circuit diagrams.
q Engine volume
This section explains the method of re manufacturing and repairing engine and replacing parts.
IMAGES PREVIEW OF THE MANUAL:

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