Komatsu PC228USLC-1 Hydraulic Excavator Operation & Maintenance Manual SN 11001 and up – PDF DOWNLOAD

Description

Komatsu PC228USLC-1 Hydraulic Excavator Operation & Maintenance Manual

TABLE OF CONTENTS:

Komatsu PC228USLC-1 Hydraulic Excavator Operation & Maintenance Manual 

MAIN MENU.......................................................................  0
1. FOREWORD.....................................................................  2
2. SAFETY INFORMATION...........................................................  3
3. INTRODUCTION.................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  5
5. CONTENTS.....................................................................  6
SAFETY.......................................................................... 10
	6. GENERAL PRECAUTIONS...................................................... 11
	7. PRECAUTIONS DURING OPERATION............................................. 20
		7.1 BEFORE STARTING ENGINE.............................................. 20
		7.2 AFTER STARTING ENGINE .............................................. 22
		7.3 TRANSPORTATION ..................................................... 30
		7.4 BATTERY ............................................................ 32
		7.5 TOWING ............................................................. 34
		7.6 BUCKET WITH HOOK  .................................................. 35
	8. PRECAUTIONS FOR MAINTENANCE ............................................. 36
		8.1 BEFORE CARRYING OUT MAINTENANCE .................................... 36
		8.2 DURING MAINTENANCE ................................................. 41
	9. POSITION FOR ATTACHING SAFETY LABELS .................................... 48
OPERATION....................................................................... 53
	10. GENERAL VIEW ........................................................... 54
		10.1 GENERAL VIEW OF MACHINE ........................................... 54
		10.2 GENERAL VIEW OF  CONTROLS AND GAUGES .............................. 55
	11. EXPLANATION OF COMPONENTS .............................................. 56
		11.1 MACHINE MONITOR.................................................... 56
		11.2 SWITCHES .......................................................... 64
		11.3 CONTROL LEVERS, PEDALS ............................................ 70
		11.4 ENGINE HOOD ....................................................... 73
		11.5 BATTERY COVER ..................................................... 74
		11.6 FRONT WINDOW ...................................................... 75
		11.7 DOOR LOCK ......................................................... 77
		11.8 SLIDING DOOR ...................................................... 78
		11.9  ASHTRAY .......................................................... 78
		11.10 CONTROLLER (COMPUTER) ............................................ 78
		11.11 REAR UNDERVIEW MIRROR ............................................ 78
		11.12 HAMMER FOR EMERGENCY ESCAPE ...................................... 79
		11.13 CAP, COVER WITH LOCK ............................................. 80
		11.14 HANDLING AIR CONDITIONER ......................................... 81
		11.15 CAR RADIO ........................................................ 86
		11.16 FUSE ............................................................. 91
		11.17 FUSIBLE LINK ..................................................... 92
		11.18 TOOL BOX ......................................................... 92
		11.19 GREASE GUN HOLDER ................................................ 92
		11.20 OPERATION AND MAINTENANCE  MANUAL HOLDER ......................... 92
		11.21 HANDLING ACCUMULATOR ............................................. 93
	12. OPERATION .............................................................. 94
		12.1 CHECK BEFORE STARTING ENGINE ...................................... 94
		12.2  STARTING ENGINE ..................................................103
		12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE ......................106
		12.4 MOVING MACHINE OFF ................................................108
		12.5 STEERING MACHINE ..................................................111
		12.6 STOPPING MACHINE ..................................................113
		12.7 SWINGING...........................................................114
		12.8 OPERATION OF WORK EQUIPMENT .......................................115
		12.9 PROHIBITIONS FOR OPERATION ........................................116
		12.10 PRECAUTIONS FOR OPERATION ........................................118
		12.11 PRECAUTIONS WHEN TRAVELING UP OR  DOWN HILLS .....................119
		12.12 HOW TO ESCAPE FROM MUD ...........................................121
		12.13 WORK POSSIBLE USING HYDRAULIC  EXCAVATOR .........................122
		12.14 REPLACEMENT AND INVERSION  OF BUCKET .............................124
		12.15 PARKING MACHINE ..................................................126
		12.16 CHECK AFTER FINISHING WORK .......................................127
		12.17 STOPPING ENGINE...................................................128
		12.18 CHECK  AFTER STOPPING ENGINE .....................................129
		12.19 LOCKING ..........................................................129
		12.20 HANDLING 4-SYSTEM ................................................130
		12.21 HANDLING ROAD LINER ..............................................140
	13. TRANSPORTATION .........................................................143
		13.1 TRANSPORTATION PROCEDURE ..........................................143
		13.2 LOADING, UNLOADING WORK WITH TRAILERS .............................144
		13.3 METHOD OF LIFTING MACHINE..........................................150
	14. COLD WEATHER OPERATION..................................................151
		14.1  PRECAUTIONS FOR LOW TEMPERATURE ..................................151
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................153
		14.3 AFTER COLD WEATHER ................................................153
	15. LONG-TERM STORAGE.......................................................154
		15.1 BEFORE  STORAGE ...................................................154
		15.2 DURING STORAGE ....................................................155
		15.3 AFTER STORAGE .....................................................155
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...........................155
	16. TROUBLESHOOTING.........................................................156
		16.1 AFTER RUNNING OUT OF FUEL .........................................156
		16.2 PHENOMENA THAT ARE NOT FAILURES ...................................156
		16.3 METHOD OF TOWING MACHINE ..........................................159
		16.4 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE .........................159
		16.5 PRECAUTIONS ON PARTICULAR JOBSITES ................................160
		16.6 IF BATTERY IS DISCHARGED...........................................160
		16.7 OTHER TROUBLE .....................................................165
		16.8 HANDLING COUNTERWEIGHT ............................................171
MAINTENANCE.....................................................................172
	17. GUIDES TO MAINTENANCE ..................................................173
	18. OUTLINES OF SERVICE ....................................................176
		18.1 OUTLINE OF OIL, FUEL, COOLANT .....................................176
		18.2 OUTLINE OF ELECTRIC SYSTEM ........................................179
		18.3 OUTLINE OF HYDRAULIC SYSTEM .......................................180
	19. WEAR PARTS LIST ........................................................181
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....182
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................186
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................186
		21.2 TORQUE LIST .......................................................187
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ..........................188
	23. MAINTENANCE SCHEDULE CHART .............................................190
		23.1 MAINTENANCE SCHEDULE CHART ........................................190
		23.2 MAINTENANCE INTERVAL WHEN USING  HYDRAULIC BREAKER ................192
	24. SERVICE PROCEDURE ......................................................193
		24.1 INITIAL 250 HOURS SERVICE .........................................193
		24.2 WHEN REQUIRED .....................................................194
		24.3 CHECK BEFORE STARTING .............................................214
		24.4 EVERY 100 HOURS SERVICE ...........................................218
		24.5 EVERY 250 HOURS SERVICE ...........................................222
		24.6 EVERY 500 HOURS SERVICE ...........................................227
		24.7 EVERY 1000 HOURS SERVICE ..........................................233
		24.8 EVERY 2000 HOURS SERVICE ..........................................236
		24.9 EVERY 4000 HOURS SERVICE ..........................................238
		24.10 EVERY 5000 HOURS SERVICE .........................................239
SPECIFICATIONS..................................................................244
	25. SPECIFICATIONS .........................................................245
OPTIONS, ATTACHMENTS............................................................248
	26. GENERAL PRECAUTIONS ....................................................249
		26.1 PRECAUTIONS RELATED TO SAFETY .....................................249
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS ...........................250
	27. HANDLING BUCKET WITH HOOK ..............................................251
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK............................251
		27.2 PROHIBITED OPERATIONS .............................................251
		27.3 PRECAUTIONS DURING OPERATIONS .....................................251
	28. USING SEAT BELT ........................................................252
		28.1 SEAT BELT .........................................................252
	29. HANDLING CAR HEATER ....................................................254
		29.1  EXPLANATION OF COMPONENTS ........................................254
		29.2  PREPARING CAR HEATER .............................................254
	30. MACHINES FOR ATTACHMENTS READY  ........................................255
		30.1 EXPLANATION OF COMPONENTS..........................................255
		30.2 HYDRAULIC CIRCUIT .................................................257
		30.3 ATTACHMENT MOUNTING/DISMOUNTING  PROCEDURE ........................259
		30.4 OPERATION .........................................................261
		30.5 LONG-TERM STORAGE .................................................262
		30.6 SPECIFICATIONS ....................................................262
	31. INTRODUCTION OF ATTACHMENTS ............................................263
		31.1 SPECIFICATION, USE ................................................263
		31.2 ATTACHMENT INSTALLATION COMBINATION TABLE .........................264
		31.3 SELECTION OF TRACK SHOES ..........................................265
		31.4 SELECTION OF BUCKET TEETH .........................................266
	32. EXTENDING MACHINE SERVICE LIFE .........................................267
		32.1 HYDRAULIC BREAKER .................................................267

KOMATSU PC228USLC-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 11001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu PC228USLC-1 Hydraulic Excavator Operation & Maintenance Manual 

FOREWORD:

This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]