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Komatsu PC26MR-3 Hydraulic Excavator Shop Manual WEBM007901 PDF

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Komatsu PC26MR-3 Hydraulic Excavator Shop Manual WEBM007901 – PDF DOWNLOAD

Serial Number PC26MR-3 F00003 and up

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Description

Komatsu PC26MR-3 Hydraulic Excavator Shop Manual WEBM007901 – PDF DOWNLOAD

FILE DETAILS:

Komatsu PC26MR-3 Hydraulic Excavator Shop Manual WEBM007901 – PDF DOWNLOAD

Language : English
Pages : 258
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC26MR-3 Hydraulic Excavator Shop Manual WEBM007901 – PDF DOWNLOAD 

Serial Number PC26MR-3 F00003 and up

GENERAL PRECAUTIONS :

Mistakes in operation are extremely dangerous. Read the OPERATION & MAINTENANCE MANUAL carefully BEFORE operating the machine.

1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
● Always wear safety glasses when hitting parts with a hammer.
● Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.
5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.

PREPARATIONS FOR WORK:

7. Before adding oil or making repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving.
8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the control levers and hang warning signs on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.

PRECAUTIONS DURING WORK :

11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the oil, water or air circuits, first remove the pressure completely from the circuit.
12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits.
13. Before starting work, remove the leads from the battery. ALWAYS remove the lead from the negative (-) terminal first.

TABLE OF CONTENTS:

Komatsu PC26MR-3 Hydraulic Excavator Shop Manual WEBM007901 – PDF DOWNLOAD 

Serial Number PC26MR-3 F00003 and up

CONTENTS 3
REVISED PAGES 5
k SAFETY 7
FOREWORD 9
HOW TO READ THE SHOP MANUAL 10
HOISTING INSTRUCTIONS 11
STANDARD TIGHTENING TORQUE 12
COATING MATERIALS 14
ELECTRIC 15
WEIGHT TABLE 16
TABLE OF OIL AND COOLANT QUANTITIES 17
CONVERSION TABLE 19
10 STRUCTURE AND FUNCTION 27
PTO 29
COOLING SYSTEM 30
SWING CIRCLE 33
TRACK FRAME 34
IDLER CUSHION 35
IDLER 36
TRACK ROLLER 38
SPROCKET 39
ROAD LINER 42
RUBBER SHOE 44
HYDRAULIC COMPONENTS LAYOUT DRAWING 45
HYDRAULIC TANK 46
CENTER SWIVEL JOINT 47
HYDRAULIC CYLINDER 48
SOLENOID VALVE 51
HYDRAULIC PUMP 52
CONTROL VALVE 57
OPERATION FOR EACH FUNCTION AND VALVE 69
SWING MOTOR 87
PPC VALVES 97
WORK EQUIPMENT 102
DIMENSIONS OF EACH PART OF WORK EQUIPMENT 105
FLOOR 107
ENGINE CONTROL SYSTEM 108
ELECTRIC CONTROL SYSTEM 110
KOMTRAX SYSTEM 116
MONITOR SYSTEM 119
SENSORS 122
20 TESTING AND ADJUSTMENTS 125
MACHINE SPECIFICATIONS AND COMPONENTS 127
PUMP FEATURES 134
CHECK POSITIONS 135
SPECIAL TOOLS 139
TESTING ENGINE SPEED 141
MEASUREMENT OF EXHAUST GAS COLOR 143
ADJUSTING VALVE CLEARANCE 145
CHECKING COMPRESSION PRESSURE 147
CHECKING ENGINE OIL PRESSURE 148
TESTING AND ADJUSTING FUEL INJECTION TIMING 149
BLEEDING AIR FROM FUEL CIRCUIT 152
TESTING AND ADJUSTING FAN BELT TENSION 153
ADJUSTING FUEL CONTROL LEVER LINKAGE 154
MEASUREMENT OF CLEARANCE IN SWING CIRCLE BEARINGS 155
CONTROL AND REGULATION OF PRESSURE IN THE HYDRAULIC CIRCUITS 156
CHECKING SERVOCONTROL SUPPLY PRESSURE 161
CHECKING AND ADJUSTING THE LS DIFFERENTIAL PRESSURE ADJUSTING THE LS VALVE 162
TESTING THE CORRECT FUNCTIONING OF THE SOLENOID VALVE UNIT 165
CHECKING PPC VALVE OUTPUT PRESSURE 167
CHECKING REVOLVING FRAME SWING BRAKE RELEASE PRESSURE 170
TESTING AND ADJUSTING TRACK SHOE TENSION 172
CHECKING DEVIATION DURING TRAVEL 173
CHECKING FOR LEAKAGE INSIDE THE CYLINDERS 174
ELIMINATING RESIDUAL PRESSURE FROM THE HYDRAULIC CIRCUITS 177
PRESSURIZING THE HYDRAULIC OIL RESERVOIR 178
BLEEDING AIR FROM CYLINDERS 179
BLEEDING AIR FROM THE HYDRAULIC CIRCUITS 180
HOW TO OPEN AND CLOSE (TILT) FLOOR 182
KOMTRAX STATION OPENING CHECK (TC1310 station) 185
KOMTRAX SYSTEM CHECKS 190
30 REMOVAL AND INSTALLATION 193
HOW TO READ THE MANUAL 195
PRECAUTIONS TO BE TAKEN WHILE WORKING 196
SPECIAL TOOLS 197
INJECTION PUMP 199
Removal 199
Installation 201
RADIATOR AND HYDRAULIC OIL COOLER 202
Removal 202
Installation 206
ENGINE-PUMP GROUP 207
Removal 207
Installation 209
TRACKS 210
Removal 210
Installation 210
IDLER WHEEL 211
Removal 211
Assembling 212
BUMPER SPRING AND PUSH CYLINDER ASSEMBLIES 213
Removal 213
Assembling 214
LOWER IDLER ROLLERS 216
Assembling 216
FINAL DRIVE 217
Removal 217
Installation 217
SWIVEL JOINT 218
Removal 218
Installation 219
Removal 220
Assembling 220
ENTIRE FLOOR 221
Removal 221
Installation 226
SWING MOTOR ASSEMBLY 227
Removal 227
Installation 228
ENTIRE UPPER FRAME 229
Removal 229
Installation 231
SWING CIRCLE 232
Removal 232
Installation 232
WORKING EQUIPMENT 233
Removal 233
Installation 235
CONTROL VALVE 236
HYDRAULIC CYLINDERS 240
Assembling 240
CYLINDER 240
PISTON ROD 240
CYLINDER HEAD ASSEMBLY 241
PISTON ASSEMBLY 242
PISTON ROD 244
KOMTRAX STATION (FOR CANOPY) 245
Removal 245
Installation 245
KOMTRAX STATION (FOR CAB) 246
Removal 246
Installation 246
HEATING UNIT 247
Removal 247
Installation 247
90 OTHER 249
HYDRAULIC CIRCUIT 251
ELECTRICAL CIRCUIT DIAGRAM (CANOPY VERSION) 253
ELECTRICAL CIRCUIT DIAGRAM (CAB VERSION) 255

S.V 18/12/24 

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