KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SN:PC3000-1 6193) KOMATSU PC3000-1 – PDF DOWNLOAD

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KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SN:PC3000-1 6193) KOMATSU PC3000-1

KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL OPERATION & MAINTENANCE MANUAL (SN:PC3000-1 6193) KOMATSU PC3000-1 – PDF DOWNLOAD:

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KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SN:PC3000-1 6193) KOMATSU PC3000-1

• This machine has been manufactured in accordance with advanced and up-to-date technology standards including recognized safety rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material property. The machine must only be used in teclmically perfect condition in accordance with its designated use and the instructions set out in the Operation manual.
• Only trained safety~conscious operators who are fully aware of the risks involved should operate the machine. Any functional disorders, especially those affecting the safety of the machine, should, therefore, be rectified immediately.
• The hydraulic Excavator is designed exclusively for excavating, i.e. excavation of bulk material and natural soil structure (eg. earth. clay, sand and stones ashore and off-shore). Observe local and national safety regulations. Special conditions at the worksite require additional safe working precautions, follow your company’s safety instructions.
• Short traveling distances for changing the working site are considered as part of the designated use of the Excavator. Using the Excavator for purposes other than those mentioned above (such as object handling and use as a transport vehicle) is considered contrary to its designated use. The manufacturer/supplier cannot be held liable for any damage resulting from such use. The risk of such misuse lies entirely with the user.

TABLE OF CONTENTS:

KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SN:PC3000-1 6193) KOMATSU PC3000-1

MAIN MENU.........................................................  0
COVER.............................................................  1
INTRODUCTION......................................................  2
GENERAL CONTENT...................................................  8
	TABLE OF CONTENTS.............................................  8
PART 1. OPERATION MANUAL.......................................... 12
	A. EXPLANATION OF ABBREVIATIONS............................... 14
	TABLE OF CONTENTS............................................. 12
	1. FOREWORD................................................... 16
	 CONSTRUCTION OF THE EXCAVATOR................................ 17
		CONSTRUCTION OF THE EXCAVATOR............................. 17
		CATWALK IN FRONT OF THE OPERATOR'S CAB.................... 29
		EMERGENCY ESCAPE LADDER................................... 31
	SAFETY INSTRUCTIONS........................................... 34
		SAFETY INSTRUCTIONS....................................... 34
		LADDERS, WALKWAYS AND ACCESS DOORS........................ 67
		EMERGENCY ENGINE SHUTDOWN FROM GROUND MAN................. 69
		OPERATOR'S CAB............................................ 71
		OPERATOR'S SEAT........................................... 73
	OPERATOR'S CAB, CONTROLS...................................... 75
		OPERATOR'S CAB, CONTROLS.................................. 75
	OPERATOR'S CAB, MONITORS...................................... 85
		ELECTRONIC TEXT AND MONITORING SYSTEM ETM................. 85
		POWER HOUSE CONTROLS......................................149
		MAIN SWITCH BOARD IN CAB BASE.............................153
		PREHEATING SYSTEMS........................................155
		GENERATOR SET.............................................165
	OPERATING INSTRUCTIONS........................................175
		BEFORE STARTING THE ENGINE................................176
		STARTING THE ENGINE.......................................179
		STOPPING THE ENGINE.......................................189
		MOVING THE EXCAVATOR......................................193
		SLEWING AND BRAKING THE SUPERSTRUCTURE....................201
		WORKING WITH THE ATTACHMENT...............................205
		COMBINED OPERATION CYCLES.................................215
		OPERATING THE HEATER AND AIR CONDITIONING.................217
		OPERATING THE LUBRICATION SYSTEMS.........................221
		FIRE DETECTION AND SUPPRESSION SYSTEM.....................229
	WORKING INSTRUCTIONS..........................................237
		WORKING INSTRUCTIONS......................................237
	PARKING THE EXCAVATOR.........................................243
		PARKING THE EXCAVATOR.....................................243
	 REFILLING SYSTEM.............................................245
		CENTRAL REFILLING SYSTEM..................................245
		SERVICE CRANE FOR GREASE BARRELS..........................255
	EXCHANGE OF ATTACHMENT AND/OR COMPONENTS......................262
		EXCHANGE OF ATTACHMENTS AND/OR COMPONENTS.................262
	TRANSPORTATION AND LIFTING OF THE EXCAVATOR...................264
		TRANSPORTATION AND LIFTING OF THE EXCAVATOR...............264
	RETRIEVAL PROCEDURE...........................................266
		RETRIEVAL PROCEDURE.......................................266
PART 2. LUBRICATION AND MAINTENANCE MANUAL........................268
	TABLE OF CONTENTS.............................................268
	FOREWORD......................................................270
		FIRE PREVENTION...........................................273
		REPAIR WELDINGS...........................................277
	SAFETY INSTRUCTIONS...........................................286
		SAFETY INSTRUCTIONS.......................................286
	FUEL AND LUBRICANTS...........................................290
		FUEL AND LUBRICANTS.......................................290
	FILLING CAPACITIES............................................294
		FILLING CAPACITIES........................................294
	LUBRICATION AND MAINTENANCE SCHEDULE..........................296
		LUBRICATION AND MAINTENANCE SCHEDULE......................296
			INITIAL SERVICING.....................................296
			PERIODIC SERVICING SCHEDULE...........................314
			MAINTENANCE OF ENGINE AND MOTOR.......................312
	LUBRICATION AND MAINTENANCE WORK..............................315
		EVERY 10 HOURS OF OPERATION OR DAILY......................316
		EVERY 50 HOURS OF OPERATION OR WEEKLY.....................336
		EVERY 250 HOURS OF OPERATION OR MONTHLY...................352
		EVERY 500 HOURS OF OPERATION OR EVERY 3 MONTHS............372
		EVERY 1000 HOURS OF OPERATION OR EVERY 6 MONTHS...........394
		EVERY 2000 HOURS OF OPERATION OR ANNUALLY.................452
		EVERY 3000 HOURS OF OPERATION BUT AT LEAST ONCE A YEAR....462
		WHEN NECESSARY............................................476
	EXCAVATOR STORAGE.............................................495
		GENERAL...................................................495
		PREPARING FOR STORAGE.....................................495
		ONE MONTH SERVICE PERIOD..................................496
		SIX MONTH SERVICE PERIOD..................................496
		PREPARING FOR OPERATION...................................497
	TROUBLESHOOTING...............................................499
		GENERAL...................................................499
		ENGINE....................................................499
		HYDRAULIC SYSTEM..........................................500
		TRAVEL AND SLEW GEARS.....................................501
		CRAWLER TRACKS............................................501

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]