KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SN:PC3000-1 6225) KOMATSU PC3000-1 – PDF DOWNLOAD

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KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SNPC3000-1 6225) KOMATSU PC3000-1

KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL OPERATION & MAINTENANCE MANUAL (SN:PC3000-1 6225) KOMATSU PC3000-1 – PDF DOWNLOAD:

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KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SNPC3000-1 6225) KOMATSU PC3000-1

• This machine has been manufactured in accordance with advanced and up-to-date technology standards including recognized safety rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties. or cause damage to the machine and to other mate- rial property.
• The machine must only be used in technically perfect condition in accordance with its designated use and the instructions set out in the operation manual.
• Only trained safety-conscious operators who are fully aware of the risks involved should operate the machine. Any func- tional disorders, especially those affecting the safety of the machine, should. therefore, be rectified immediately. The hydraulic Excavator is designed exclusively for excavating. i.e. excavation of bulk material and natural soil structure (e.g. earth. clay. sand and stones ashore and off-shore).
• Observe local and national safety regulations. Special conditions at the worksite require addi- tional safe working precautions, follow your company’s safety in- structions. Short traveling distances for changing the working site are considered as part of the designated use of the Excavator.
• Using the Excavator for purposes other than those mentioned above (such as object handling and use as a transport vehicle) is considered contrary to its designated use. The manufacturer/supplier cannot be held liable for any damage resulting from such use. The risk of such misuse lies entirely with the user.

TABLE OF CONTENTS:

KOMATSU PC3000-1 HYDRAULIC MINING SHOVEL Operation & Maintenance Manual (SNPC3000-1 6225) KOMATSU PC3000-1

MAIN MENU.........................................................................  0
COVER.............................................................................  1
INTRODUCTION......................................................................  2
	1.0 CONTENTS OF THE BINDER....................................................  2
	1.1 DIVISION OF THE BINDER....................................................  2
	1.2 DESIGNATED USE OF THE HYDRAULIC EXCAVATOR.................................  3
	GENERAL CONTENT...............................................................  5
		PART 1:  OPERATION MANUAL.................................................  5
		PART 2:  LUBRICATION AND MAINTENANCE MANUAL...............................  5
		PART 3:  DIVERSE LITERATURE...............................................  6
PART 1:  OPERATION MANUAL.........................................................  8
	TABLE OF CONTENTS.............................................................  8
	A EXPLANATION OF ABBREVIATIONS USED IN THIS MANUAL............................  9
	1.0 FOREWORD.................................................................. 10
	2.0 CONSTRUCTION OF THE EXCAVATOR............................................. 12
	2.1 CATWALK IN FRONT OF THE OPERATOR'S CAB.................................... 24
	3.0 SAFETY INSTRUCTIONS....................................................... 26
	3.1 LADDER, WALKWAYS AND ACCESS DOORS......................................... 48
	3.3 EMERGENCY ENGINE SHUT DOWN FROM GROUND MAN AND OPERATOR WARNING SYSTEM.... 50
	3.4 OPERATOR'S CAB............................................................ 52
	3.5 OPEARTOR'S SEAT........................................................... 54
	4.0 OPERATOR'S CAB - CONTROLS................................................. 56
	5.0 ELECTRONIC TEXT MONITORING SYSTEM DEMAG ETM............................... 66
	5.1 POWER HOUSE CONTROLS......................................................115
	5.2 MAIN SWITCH BOARD IN CAB BASE.............................................119
	5.3 HEATING SYSTEMS (SPECIAL EQUIPMENT).......................................121
	5.5 GENERATOR SET.............................................................131
	6.1 CHECKS BEFORE STARTING THE ENGINE.........................................141
	6.2 STARTING THE ENGINE.......................................................145
	6.3 STOPPING THE ENGINE.......................................................155
	6.4 MOVING THE EXCAVATOR......................................................159
	6.5 SLEWING AND BRAKING THE SUPERSTRUCTURE....................................166
	6.6 WORKING WITH THE ATTACHMENT...............................................170
	6.7 COMBINED OPERATION CYCLES.................................................180
	6.8 OPERATING THE HEATER VENTILATION AND AIR CONDITIONING.....................182
	6.11 OPERATION OF THE LUBRICATION SYSTEM......................................186
	6.13 FIRE DETECTION AND SUPPRESSION SYSTEM (SPECIAL EQUIPMENT)................194
	7.0 WORKING INSTRUCTIONS......................................................202
	8.0 PARKING THE EXCAVATOR.....................................................208
	9.0 CENTRAL REFILLING SYSTEM..................................................210
	9.1 SERVICE CRANE (SPECIAL EQUIPMENT).........................................220
	10.0 EXCHANGE OF ATTACHMENT AND/OR COMPONENTS.................................225
	11.0 TRANSPORTATION AND LIFTING OF THE EXCAVATOR..............................226
	12.0 RETRIEVAL PROCEDURE......................................................227
PART 2:  LUBRICATION AND MAINTENANCE MANUAL.......................................228
	1.0 FOREWORD..................................................................229
	1.1 FIRE PREVENTION...........................................................232
	1.2 REPAIR WELDINGS...........................................................236
	2.0 SAFETY INSTRUCTIONS.......................................................243
	3.0 FUEL AND LUBRICANTS.......................................................245
	4.0 FILLING CAPACITIES........................................................247
	5.0 LUBRICATION AND MAINTENANCE SCHEDULE......................................248
		5.1 INITIAL SERVICING.....................................................248
		5.2 PERIODIC SERVICING SCHEDULE...........................................248
		5.3 MAINTENANCE OF THE ENGINE.............................................256
	6.1 EVERY 10 HOURS OF OPERATION OR DAILY......................................260
	6.2 EVERY 50 OPERATING HOURS OR WEEKLY........................................280
	6.3 EVERY 250 OPERATING HOURS OR MONTHLY......................................296
	6.4 EVERY 500 OPERATING HOURS OR MONTHLY......................................316
	6.5 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTHS..............................338
	6.6 EVERY 2000 OPERATING HOURS OR YEARLY......................................393
	6.7 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR...................403
	6.8 WHEN NECESSARY............................................................417
	7.0 EXCAVATOR STORAGE.........................................................434
	8.0 TROUBLE SHOOTING..........................................................437

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]