Komatsu PC35R-8 PC45R-8 PC35R-8 PC45R-8 Shop Manual WEBM000300 – PDF DOWNLOAD
$28.95
Komatsu PC35R-8 PC45R-8 PC35R-8 PC45R-8 Shop Manual WEBM000300 – PDF DOWNLOAD
PCJ5R-8 • f20001 and up
SERIAL NUMBERS PC45R-8 _ F20001
Description
Komatsu PC35R-8 PC45R-8 PC35R-8 PC45R-8 Shop Manual WEBM000300 – PDF DOWNLOAD
FILE DETAILS:
Komatsu PC35R-8 PC45R-8 PC35R-8 PC45R-8 Shop Manual WEBM000300 – PDF DOWNLOAD
Language : English
Pages :277
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Komatsu PC35R-8 PC45R-8 PC35R-8 PC45R-8 Shop Manual WEBM000300 – PDF DOWNLOAD
This shop manual has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This shop manual mainly contains the necessary technical information for operations performed in a service workshop.
the following sections.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding
of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING
This sections explains checks to be made before and after performing repairs, as well as adjustments to be
made at completion of the checks and repairs.
Troubleshooting charts correlating «Problems» to «Causes» are also included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling
each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu PC35R-8 PC45R-8 PC35R-8 PC45R-8 Shop Manual WEBM000300 – PDF DOWNLOAD
MAIN MENU 0
COVER 1
CONTENTS 2
10 STRUCTURE AND FUNCTION 17
PTO 18
POWER TRAIN 19
SWING CIRCLE 20
SWING MACHINERY 21
FINAL DRIVE 22
TRACK FRAME 23
RECOIL SPRING 24
CARRIER ROLLER 25
TRACK ROLLER 25
STEEL SHOE 26
HYDRAULIC CIRCUIT DIAGRAM PC35R 27
HYDRAULIC CIRCUIT DIAGRAM PC45 29
HYDRAULIC PUMP 30
CONTROL VALVE 38
CLSS 46
SWIVEL JOINT 68
SWING MOTOR 70
TRAVEL MOTOR 72
CYLINDERS 77
ACCUMULATOR 81
PPC VALVES (WORK EQUIPMENT) 82
PPC VALVE (HAMMER) 86
SOLENOID VALVE 89
ELECTRICAL DIAGRAM (1/3) 91
ELECTRICAL DIAGRAM (2/3) 93
ELECTRICAL DIAGRAM (3/3) 95
20 TESTING AND ADJUSTING 98
NORMAL OR STANDARD TECHNICAL DATA 99
SPECIAL TOOLS121
CHECKING THE ENGINE SPEED122
ADJUSTMENT OF VALVE CLEARANCE123
MEASUREMENT OF THE COMPRESSION PRESSURE124
CONTROL AND ADJUSTMENT OF THE TENSION OF THE FAN BELT125
CONTROL AND ADJUSTMENT OF THE INJECTION TIMING126
CONTROL AND ADJUSTMENT OF THE ACCELERATOR STROKE128
ADJUSTMENT OF THE STROKE OF THE BLADE COMMAND LEVER129
ADJUSTING THE FLEXIBLE CABLES130
CONTROL AND ADJUSTMENT OF THE STROKE OF THE TRAVEL LEVER131
ADJUSTMENT OF THE STROKE OF THE BOOM SWING COMMAND PEDAL132
ADJUSTMENT OF THE PPC VALVE CLEARANCES133
ADJUSTMENT OF THE RUBBER PAD AND SAFETY MICROSWITCH FOR SERVO-CONTROL ENGAGEMENT134
CONTROL AND ADJUSTMENT OF THE TRACK-SHOE TENSION135
CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS136
CONTROL AND REGULATION OF THE LS DIFFERENTIAL PRESSURE AND ADJUSTMENT OF THE LS VALVE139
REGULATION OF THE PC VALVE141
CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY142
ELIMINATION OF RESIDUAL PRESSURES – PRESSSURISATION OF THE TANK143
BLEEDING AIR FROM THE HYDRAULIC CIRCUITS144
CONTROL OF HYDRAULIC DRIFTS – ANALYSIS OF THE CAUSES OF A DRIFT146
CHECKING FOR ANY LEAKAGES INSIDE THE WORKING EQUIPMENT CYLINDERS152
CHECKING FOR ANY LEAKAGES INSIDE THE SWING MOTOR153
METHODS FOR TESTING FOR LEAKAGES INSIDE THE SWIVEL JOINT154
30 REMOVAL AND INSTALLATION157
HOW TO READ THE MANUAL159
PRECAUTIONS TO BE TAKEN WHILE WORKING160
SPECIAL TOOLS161
STARTER MOTOR163
REMOVAL163
INSTALLATION163
ALTERNATOR164
REMOVAL164
INSTALLATION164
INJECTION PUMP165
REMOVAL165
INSTALLATION166
NOZZLE HOLDER167
REMOVAL167
INSTALLATION167
WATER COOLANT PUMP168
REMOVAL168
INSTALLATION169
CYLINDER HEAD170
REMOVAL170
INSTALLATION172
OIL COOLER173
REMOVAL173
INSTALLATION173
OIL COOLER – RADIATOR GROUP174
REMOVAL174
INSTALLATION175
ENGINE HOOD176
REMOVAL176
INSTALLATION176
CANOPY177
REMOVAL177
INSTALLATION177
CAB178
REMOVAL178
INSTALLATION178
HEATING FAN179
REMOVAL179
INSTALLATION180
COUNTERWEIGHT181
REMOVAL181
INSTALLATION181
FUEL TANK182
REMOVAL 182
INSTALLATION183
HYDRAULIC TANK184
REMOVAL184
INSTALLATION185
ENGINE-PUMP GROUP186
REMOVAL186
INSTALLATION189
PUMP190
REMOVAL190
INSTALLATION190
ENGINE-PUMP COUPLING191
REMOVAL191
INSTALLATION191
CONTROL VALVE192
REMOVAL192
INSTALLATION193
LEFT-HAND PPC VALVE (ARM-BUCKET)194
REMOVAL194
INSTALLATION194
RIGHT-HAND PPC VALVE (BOOM-BUCKET)195
REMOVAL195
INSTALLATION195
SERVOCONTROL SOLENOID GROUP196
REMOVAL196
INSTALLATION196
PLATFORM197
REMOVAL197
INSTALLATION200
SWIVEL JOINT201
REMOVAL201
INSTALLATION202
SWING MACHINERY203
REMOVAL203
INSTALLATION203
REVOLVING FRAME204
REMOVAL204
INSTALLATION205
SWING CIRCLE206
REMOVAL206
INSTALLATION206
RUBBER TRACK SHOES207
REMOVAL207
INSTALLATION207
STEEL TRACK-SHOES208
REMOVAL208
INSTALLATION208
SPROCKET WHEEL209
REMOVAL209
INSTALLATION209
FINAL DRIVE210
REMOVAL210
INSTALLATION210
IDLER AND RECOIL SPRING211
REMOVAL211
INSTALLATION211
SPRING RECOIL AND THRUST CYLINDER GROUPS212
DISASSEMBLY212
ASSEMBLY213
IDLER215
DISASSEMBLY215
ASSEMBLY216
TRACK ROLLERS217
REMOVAL158
INSTALLATION217
BOOM CYLINDER218
REMOVAL218
INSTALLATION219
ARM CYLINDER220
REMOVAL220
INSTALLATION220
BUCKET CYLINDER221
REMOVAL221
INSTALLATION221
BOOM SWING CYLINDER222
REMOVAL222
INSTALLATION223
BLADE CYLINDER224
REMOVAL224
INSTALLATION224
WORK EQUIPMENT CYLINDERS225
DISASSEMBLY225
ASSEMBLY227
UPPER WORK EQUIPMENT231
REMOVAL231
INSTALLATION232
BUCKET233
REMOVAL233
INSTALLATION233
ARM 234
REMOVAL234
INSTALLATION235
ARM ASSEMBLY236
REMOVAL236
INSTALLATION236
BOOM237
REMOVAL237
INSTALLATION238
BOOM SWING SUPPORT239
REMOVAL239
INSTALLATION239
BLADE240
REMOVAL240
INSTALLATION240
40 MAINTENANCE STANDARD242
SWING CIRCLE243
SWING MACHINERY244
FINAL DRIVE245
SPROCKET246
IDLER247
STEEL SHOE248
CARRIER ROLLER250
TRACK ROLLER251
RUBBER SHOE252
TRACK FRAME253
HYDRAULIC PUMP255
CONTROL VALVE256
SWIVEL JOINT262
SWING MOTOR263
TRAVEL MOTOR265
PPC VALVE269
PPC VALVE (HAMMER)270
CYLINDER271
WORK EQUIPMENT273
IMAGES PREVIEW OF THE MANUAL:
S.M 20/12/24
