KOMATSU PC360LC-11E0 PC360NLC-11E0 PC390HRD-11E0 DEMOLITION EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01620 – PDF DOWNLOAD

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KOMATSU PC360LC-11E0 PC360NLC-11E0 PC390HRD-11E0 DEMOLITION EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01620 – PDF DOWNLOAD

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KOMATSU PC360LC-11E0 PC360NLC-11E0 PC390HRD-11E0 DEMOLITION EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01620 – PDF DOWNLOAD

SERIAL NUMBERS
PC360LC-11E0 – K75001 and up
PC360NLC-11E0 – K75001 and up
PC390HRD-11E0 – K75001 and up

READ THIS MANUAL:

• This manual gives details of the operation and methods of inspection and maintenance for this machine that
  must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental
  safety rules for the operation and maintenance of machines.
• Read, understand and follow all precautions and warnings in this manual and on the machine before performing
  operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
  Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
  If you perform any operation, inspection, or maintenance under conditions that are not described in this manual,
  understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should
  you or others engage in the prohibited uses or actions described in this manual. It is dangerous to perform improper
  operation and maintenance of the machine. It may cause serious injury or death.

TABLE OF CONTENTS:

KOMATSU PC360LC-11E0 PC360NLC-11E0 PC390HRD-11E0 DEMOLITION EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01620 – PDF DOWNLOAD

FOREWORD 1-1
READ THIS MANUAL 1-2
KOMATSU MACHINE OPERATOR PRIVACY POLICY 1-3
SAFETY INFORMATION 1-6
SAFETY LABELS 1-7
NOISE 1-8
VIBRATION LEVELS 1-9
VIBRATION – OPERATING CONDITION 1-9
GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE 1-9
INTRODUCTION 1-11
MAIN USE OF MACHINE 1-11
DEMOLITION WORK1-11
DIRECTIONS OF MACHINE1-11
VISIBILITY FROM OPERATOR’S SEAT 1-12
ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION 1-13
PRODUCT INFORMATION 1-14
LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO PLATE 1-14
LOCATION OF ENGINE NUMBER PLATE 1-14
FLUORINATED GREENHOUSE GASES 1-15
SERVICE METER LOCATION 1-15
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1-15
SERIAL PLATE 1-16
DECLARATION OF CONFORMITY 1-17
SAFETY 2-1
SAFETY 2-2
SAFETY LABELS 2-4
LOCATION OF SAFETY LABELS 2-5
CONTENTS OF SAFETY LABELS 2-6
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2-17
PRECAUTIONS BEFORE STARTING OPERATION 2-17
PREPARATIONS FOR SAFE OPERATION 2-17
PRECAUTIONS TO PREVENT FIRE 2-18
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2-20
DO NOT GET CAUGHT IN WORK EQUIPMENT 2-22
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2-22
PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS 2-23
ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES 2-23
UNAUTHORIZED MODIFICATION 2-23
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2-23
PRECAUTIONS RELATED TO CAB GLASS 2-24
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2-24
PRECAUTIONS FOR OPERATION 2-25
PRECAUTIONS FOR JOBSITE 2-25
START ENGINE 2-27
PRECAUTIONS FOR OPERATION 2-29
PRECAUTIONS FOR TRANSPORTATION 2-35
TOWING AND BEING TOWED 2-36
LIFTING OBJECTS WITH BUCKETS 2-36
PRECAUTIONS FOR MAINTENANCE 2-38
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2-38
PRECAUTIONS FOR CHECK AND MAINTENANCE 2-41
PRECAUTIONS FOR DEF 2-48
GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING 2-48
PRECAUTIONS FOR ADDING 2-48
SAFETY RULES FOR STORAGE 2-48
PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE 2-48
TABLE OF CONTENTS FOREWORD
1-18
OTHER PRECAUTIONS 2-48
OPERATION 3-1
GENERAL VIEW 3-2
MACHINE EQUIPMENT NAME 3-2
CAB EQUIPMENT NAMES 3-4
CONTROLS AND GAUGES NAMES 3-5
EXPLANATION OF COMPONENTS 3-8
EXPLANATION OF MACHINE MONITOR EQUIPMENT 3-8
SWITCHES 3-88
CONTROL LEVERS AND PEDALS 3-96
OTHER EQUIPMENT 3-99
MACHINE OPERATIONS AND CONTROLS 3-138
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE 3-138
METHOD FOR STARTING ENGINE 3-169
METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-173
METHOD FOR STOPPING ENGINE 3-182
METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
3-184
METHOD FOR STEERING MACHINE 3-187
METHOD FOR SWINGING MACHINE 3-189
METHOD FOR OPERATING WORK EQUIPMENT 3-190
HANDLE WORKING MODE 3-191
PROHIBITED OPERATIONS 3-193
PRECAUTIONS FOR OPERATION 3-197
PRECAUTIONS FOR WORKING ON SLOPE 3-199
METHOD FOR ESCAPING FROM MUD 3-200
RECOMMENDED APPLICATIONS 3-201
EFFECTIVE USE OF HYDRAULIC EXCAVATOR 3-202
METHOD FOR REPLACING AND INVERTING BUCKET 3-203
METHOD FOR PARKING MACHINE 3-206
METHOD FOR CHECKING AFTER FINISHING WORK 3-208
LOCK 3-208
HANDLE AIR CONDITIONER 3-215
EXPLANATION OF AIR CONDITIONER EQUIPMENT 3-216
METHOD FOR OPERATING AIR CONDITIONER 3-220
HANDLE RADIO 3-228
EXPLANATION OF RADIO EQUIPMENT 3-228
METHOD FOR CONTROLLING RADIO 3-230
STOW ANTENNA 3-233
SPACE FOR RADIO CASSETTE 3-233
KomVision 3-234
PRECAUTIONS WHEN USING KomVision 3-234
MONITOR DISPLAY 3-234
TRANSPORTATION 3-236
PRECAUTIONS FOR TRANSPORTING MACHINE 3-236
SELECT TRANSPORTATION METHOD 3-236
LOADING AND UNLOADING WITH TRAILER 3-237
METHOD FOR LIFTING MACHINE 3-249
COLD WEATHER OPERATION 3-251
COLD WEATHER OPERATION INFORMATION 3-251
PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER 3-252
AFTER COLD WEATHER SEASON 3-252
PRECAUTIONS FOR LONG-TERM STORAGE 3-254
PREPARATION FOR LONG-TERM STORAGE 3-254
MAINTENANCE DURING LONG-TERM STORAGE 3-254
STARTING MACHINE AFTER LONG-TERM STORAGE 3-254
TROUBLES AND ACTIONS 3-256
ACTIONS WHEN RUNNING OUT OF FUEL 3-256
FOREWORD TABLE OF CONTENTS
1-19
PHENOMENA THAT ARE NOT FAILURES 3-257
PRECAUTIONS FOR TOWING MACHINE 3-258
PRECAUTIONS FOR SEVERE JOB CONDITION 3-259
PRECAUTIONS FOR DISCHARGED BATTERY 3-260
OTHER TROUBLE 3-263
MAINTENANCE 4-1
PRECAUTIONS FOR MAINTENANCE 4-2
CHECK SERVICE METER READING 4-2
KOMATSU GENUINE REPLACEMENT PARTS 4-2
KOMATSU GENUINE LUBRICANTS 4-2
ALWAYS USE CLEAN WASHER FLUID 4-2
FRESH AND CLEAN LUBRICANTS 4-2
CHECK DRAINED OIL AND USED FILTER 4-2
PRECAUTIONS FOR REFILLING OIL OR FUEL 4-2
PRECAUTIONS FOR ADDING DEF 4-2
WELDING INSTRUCTIONS 4-2
DO NOT DROP THINGS INSIDE MACHINE 4-2
PRECAUTIONS FOR KDPF 4-3
PRECAUTIONS FOR SCR ASSEMBLY 4-3
DUSTY JOBSITES 4-3
AVOID MIXING OIL 4-3
LOCK INSPECTION COVERS 4-3
BLEED AIR FROM HYDRAULIC CIRCUIT 4-3
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES 4-3
CHECKS AFTER INSPECTION AND MAINTENANCE 4-3
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE 4-4
CLOSE ENGINE HOOD SECURELY 4-4
OUTLINE OF MAINTENANCE 4-5
HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4-5
HANDLE ELECTRICAL COMPONENTS 4-9
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS 4-10
MAINTENANCE SCHEDULE 4-12
MAINTENANCE SCHEDULE TABLE 4-12
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER 4-13
MAINTENANCE PROCEDURE 4-15
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4-15
WHEN REQUIRED 4-15
CHECK AUTOMATIC GREASE SYSTEM 4-40
CHECKS BEFORE STARTING 4-42
EVERY 50 HOURS MAINTENANCE 4-43
4-43
EVERY 250 HOURS MAINTENANCE 4-44
EVERY 500 HOURS MAINTENANCE 4-47
EVERY 1000 HOURS MAINTENANCE 4-61
EVERY 2000 HOURS MAINTENANCE 4-70
EVERY 4000 HOURS MAINTENANCE 4-80
EVERY 4500 HOURS MAINTENANCE 4-83
EVERY 5000 HOURS MAINTENANCE 4-83
EVERY 8000 HOURS MAINTENANCE 4-85
EVERY 9000 HOURS MAINTENANCE 4-85
SPECIFICATIONS 5-1
SPECIFICATIONS 5-2
EXPLANATION OF LIFT CAPACITY CHART (1-PIECE BOOM) 5-3
ATTACHMENTS AND OPTIONS 6-1
PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS 6-2
PRECAUTIONS WHEN SELECTING 6-2
READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY 6-2
PRECAUTIONS WHEN REMOVING AND INSTALLING 6-2
TABLE OF CONTENTS FOREWORD
1-20
PRECAUTIONS WHEN USING 6-2
QUICK COUPLER SYSTEM 6-4
HANDLING QUICK COUPLER 6-4
AUTOMATIC GREASE SYSTEM 6-8
HANDLING AUTOMATIC GREASE SYSTEM 6-8
DIAGRAM OF AUTOMATIC GREASING POINTS 6-9
SYSTEM OPERATION 6-9
CHANGING THE GREASE INTERVAL WITH THE IN-CAB DISPLAY 6-9
INDICATION ON THE IN-CAB DISPLAY 6-10
CHECK AUTOMATIC GREASE SYSTEM6-11
HANDLE BUCKET WITH HOOK 6-14
PRECAUTIONS FOR OPERATION 6-14
HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT 6-15
EXPLANATION OF COMPONENTS ON MACHINE EQUIPPED WITH ATTACHMENT 6-15
METHOD FOR CHANGE-OVER AND CONNECT HYDRAULIC CIRCUIT FOR MACHINE READY
FOR INSTALLATION OF ATTACHMENT 6-19
METHOD FOR REMOVING AND INSTALLING ATTACHMENT 6-22
METHOD FOR OPERATING ATTACHMENT 6-26
LONG-TERM STORAGE 6-30
MAINTENANCE OF ADDITIONAL FILTER FOR BREAKER 6-31
SPECIFICATIONS 6-34
ARM/PIN INFORMATION 6-35
ATTACHMENTS AND OPTIONS 6-36
INSTALL ATTACHMENT 6-36
INSTALL ATTACHMENT 6-37
TOOL CONTROL SYSTEM WITH ADDITIONAL MONITOR (IF EQUIPPED) 6-38
TRACK SHOES SELECTION 6-40
BUCKET TEETH SELECTION 6-40
RECOMMENDED ATTACHMENT OPERATIONS 6-42
HYDRAULIC BREAKER 6-42
STRAIGHT BOOM 6-47
GENERAL VIEW OF MACHINE 6-47
TRANSPORTATION (STRAIGHT BOOM EQUIPMENT) 6-47
WORKING RANGE (STRAIGHT BOOM) 6-48
EXPLANATION OF LIFT CAPACITY CHART (STRAIGHT BOOM) 6-49
HIGH REACH DEMOLITION 7-1
GENERAL PRECAUTIONS 7-2
PRECAUTIONS FOR OPERATION 7-3
PRECAUTIONS WHEN USING HIGH REACH DEMOLITION WORK EQUIPMENT 7-3
PRECAUTIONS WHEN TRAVELLING 7-3
SAFETY LABELS 7-5
LOCATION OF SAFETY LABELS 7-5
CONTENTS OF SAFETY LABELS 7-7
GENERAL VIEW OF MACHINE 7-12
CONTROL LEVERS AND SWITCHES 7-19
LOCK LEVER 7-19
WORK EQUIPMENT CONTROL LEVER 7-20
ATTACHMENT ROTATION (WITH AUTO-DECELERATION) 7-20
TILTING CAB MECHANISM OPERATION 7-21
HYDRAULIC WORK EQUIPMENT CHANGE PIN OPERATION 7-24
ATTACHMENT CONTROL FOR OPENING AND CLOSING 7-25
CONTROL PEDAL 7-26
MACHINE OPERATIONS AND CONTROLS 7-28
BEFORE STARTING ENGINE 7-28
CHECK THE ADDITIONAL COUNTERWEIGHT INSTALLATION 7-30
WORK EQUIPMENT CONTROLS AND OPERATIONS 7-30
RAISING WORK EQUIPMENT 7-32
LOWERING THE HIGH REACH WORK EQUIPMENT 7-33
FOREWORD TABLE OF CONTENTS
1-21
WORKING MODES 7-33
WORKING RANGE INDICATOR SYSTEM 7-34
ENGINE AIR INLET PRE-CLEANER 7-52
PROHIBITED OPERATIONS 7-53
PROHIBITION OF WORK WITH HYDRAULIC BREAKER 7-58
PROHIBITION OF WORK WITH BUCKET 7-58
STORAGE POSTURE WHEN LEAVING MACHINE 7-58
HYDRAULIC VARIABLE GAUGE UNDERCARRIAGE (WHERE FITTED) 7-61
TRACK GAUGE VARIATION 7-61
TRACK GAUGE LOCK 7-62
MAINTENANCE OF THE HYDRAULIC VARIABLE GAUGE UNDERCARRIAGE (WHERE FITTED)
7-63
TRANSPORTATION 7-66
LOADING AND UNLOADING 7-66
TRANSPORTATION AND LIFTING 7-70
TRANSPORTATION – DIMENSIONS 7-77
SPECIFICATIONS 7-82
WORKING RANGE 7-82
EXPLANATION OF LIFT CAPACITY CHART 7-93
INSTALLATION AND REMOVAL OF WORK EQUIPMENT 7-96
DEMOLITION DIGGING WORK EQUIPMENT REMOVAL AND INSTALLATION 7-96
HIGH REACH DEMOLITION WORK EQUIPMENT REMOVAL AND INSTALLATION 7-105
MEDIUM REACH DEMOLITION WORK EQUIPMENT REMOVAL AND INSTALLATION 7-121
MEDIUM REACH DEMOLITION WORK EQUIPMENT REMOVAL AND INSTALLATION – ALTERNATIVE
METHOD 7-134
EXTENDED HIGH REACH WORK EQUIPMENT REMOVAL AND INSTALLATION 7-142
ATTACHING QUICK COUPLERS AT WORK EQUIPMENT JOINTS 7-154
HIGH REACH DEMOLITION ARM/PIN INFORMATION 7-156
SAFETY CRITICAL PARTS (UNIQUE COMPONENTS) 7-157
REPLACEMENT PARTS 8-1
PERIODIC REPLACEMENT OF DEFINED LIFE PARTS 8-2
DEFINED LIFE PARTS LIST 8-2
CONSUMABLE PARTS 8-3
CONSUMABLE PARTS 8-3
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 8-5
LUBRICATION CHART 8-5
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 8-7
RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS 8-8
INDEX 9-1
TABLE OF CONTENTS FOREWORD
1-22
SAFETY
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