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Komatsu PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 Excavator Shop Manual SEN03578-04 – DOWNLOAD

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Komatsu PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 Excavator Shop Manual

SERIAL NUMBERS:
PC400/400LC- 60001-60089
PC400/400LC- 65001 and up
PC450/450LC- 30001-30058
PC450/450LC- 65001 and up

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Description

Komatsu PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 Excavator Shop Manual

FILE DETAILS:

Komatsu PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 Excavator Shop Manual 

Brands: Komatsu
Equipment Type: Hydraulic Excavator
Manuals Type: Shop Manual
Machine Model: PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0
Serial Number: 60001-60089, 65001 and up, 30001-30058
Book Code: SEN03578-04
Language: English
Pages: 1028
File Format: Portable Document Format (PDF)

DESCRIPTION:

Komatsu PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 Excavator Shop Manual 

How to read the shop manual:

1. Composition of shop manual:

This shop manual contains the necessary technical information for services performed in a workshop. For ease of understanding, the manual is divided into the following sections.

00. Index and foreword:
This section contains the index, foreword, safety and basic information. If any revision is made, the LIST OF REVISED PAGES will be added.
01. Specification:
This section explains the specifications of the machine.
10. Structure and function:
This section explains the structure and function of each component. It serves not only to give an understanding for the structure of each component, but also serves as reference material for troubleshooting.
20. Standard value table:
This section explains the standard values for new machine and judgement criteria for testing, adjusting, and troubleshooting. This standard value table is used to check the standard values in testing and adjusting and to judge parts in troubleshooting.
30. Testing and adjusting:
This section explains measuring tools and measuring methods for testing and adjusting, as well as the adjusting method of each part. The standard values and judgment criteria for “Testing and adjusting” are explained in “Standard value table”.
40. Troubleshooting:
This section explains how to find out failed parts and how to repair them. The troubleshooting is divided by failure modes. The “S mode” of the troubleshooting related to the engine may be also explained in the Chassis volume and Engine volume. In this case, see the Chassis volume.
50. Disassembly and assembly:
This section explains the special tools and procedures for removing, installing, disassembling, and assembling each component, as well as precautions for them. In addition, tightening torque, and quantity and weight of coating material, oil, grease, and coolant necessary for the work are also explained.
60. Maintenance standard:
This section gives maintenance standard values of each component. The maintenance standard sub-section explains the criteria and remedies for disassembly and service.
80. Appendix:
This section explains the structure, function, testing, adjusting, and troubleshooting for the equipment not classifiable in other sections.
90. Diagrams and drawings (chassis volume) /Repair and replacement of parts (engine volume):

  • Chassis volume
    This section gives hydraulic circuit diagrams and electrical circuit diagrams.
  • Engine volume
    This section explains the method of remanufacturing and repairing engine and replacing parts.

TABLE OF CONTENTS:

Komatsu PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 Excavator Shop Manual

COVER.........................................................................................   1
00 Index and foreword.........................................................................   0
	Index.....................................................................................   2
		Composition of shop manual............................................................   3
		Table of contents.....................................................................   5
	Foreword and general information..........................................................  14
		Safety notice.........................................................................  15
		How to read the shop manual...........................................................  20
		Explanation of terms for maintenance standard.........................................  22
		Handling of electric equipment and hydraulic component................................  24
		Handling of connectors newly used for engines.........................................  33
		How to read electric wire code........................................................  36
		Precautions when carrying out operation...............................................  39
		Method of disassembling and connecting push-pull type coupler.........................  42
		Standard tightening torque table......................................................  45
		Conversion table......................................................................  49
01 Specification..............................................................................   0
	Specification and technical data..........................................................  56
		Specification dimension drawings......................................................  57
		Specifications........................................................................  61
		Weight table..........................................................................  67
		Table of fuel, coolant and lubricants.................................................  71
10 Structure, function and maintenance standard...............................................   0
	Engine and cooling system.................................................................  74
		Engine related parts..................................................................  75
		Radiator, oil cooler and aftercooler..................................................  76
	Power train...............................................................................  78
		Power train...........................................................................  79
		Final drive...........................................................................  81
		Sprocket..............................................................................  83
		Swing machinery.......................................................................  85
		Swing circle..........................................................................  87
	Undercarriage and frame...................................................................  90
		Track frame and recoil spring.........................................................  91
		Idler.................................................................................  93
		Carrier roller........................................................................  95
		Track roller..........................................................................  96
		Track shoe............................................................................  97
	Hydraulic system, Part 1.................................................................. 102
		Hydraulic equipment layout drawing.................................................... 103
		Hydraulic tank and filter............................................................. 105
		Hydraulic pump........................................................................ 107
	Hydraulic system, Part 2.................................................................. 132
		Control valve......................................................................... 133
		CLSS.................................................................................. 157
		Functions and operation by valve...................................................... 161
		Merge-divider valve................................................................... 178
		Attachment circuit selector valve..................................................... 203
		Holding valve......................................................................... 205
	Hydraulic system, Part 3.................................................................. 212
		Valve control......................................................................... 213
		PPC valve............................................................................. 215
		Solenoid valve........................................................................ 231
		PPC accumulator....................................................................... 233
		Return oil filter..................................................................... 234
		Center swivel joint................................................................... 235
		Travel motor.......................................................................... 236
		Swing motor........................................................................... 248
		Hydraulic cylinder.................................................................... 257
	Work equipment............................................................................ 262
		Work equipment........................................................................ 263
		Dimensions of components.............................................................. 267
	Cab and its attachments................................................................... 272
		Air conditioner piping................................................................ 273
	Electrical system......................................................................... 276
		Engine control........................................................................ 277
		Electronic control system............................................................. 286
		Monitor system........................................................................ 311
		Sensor................................................................................ 329
		KOMTRAX system........................................................................ 332
20 Standard value table.......................................................................   0
	Standard service value table.............................................................. 336
		Standard value table for engine related parts......................................... 337
		Standard value table for chassis related parts (Backhoe specification)................ 338
		Standard value table for chassis related parts (Loading shovel specification)......... 347
30 Testing and adjusting......................................................................   0
	Testing and adjusting, Part 1............................................................. 358
		Tools for testing, adjusting and troubleshooting...................................... 360
		Measuring engine speed................................................................ 364
		Measuring air boost pressure.......................................................... 365
		Measuring exhaust temperature......................................................... 366
		Measuring exhaust gas color........................................................... 367
		Adjusting valve clearance............................................................. 368
		Measuring compression pressure........................................................ 370
		Measuring blow-by pressure............................................................ 372
		Measuring engine oil pressure......................................................... 373
		Measuring EGR valve and bypass valve drive pressure................................... 374
		Handling fuel system parts............................................................ 375
		Releasing residual pressure from fuel system.......................................... 375
		Measuring fuel pressure............................................................... 376
		Handling during cylinder cut-out operation............................................ 377
		Handling during no injection cranking operation....................................... 377
		Measuring fuel return rate and leakage................................................ 378
		Bleeding air from fuel circuit........................................................ 381
		Checking fuel circuit for leakage..................................................... 383
		Checking and adjusting fan belt and alternator belt tension........................... 384
		Checking and adjusting air conditioner compressor belt tension........................ 385
		Measuring swing circle bearing clearance.............................................. 386
		Checking and adjusting track shoe tension............................................. 387
		Measuring and adjusting oil pressure in work equipment, swing, and travel circuits.... 388
		Measuring control circuit basic pressure.............................................. 392
		Checking and adjusting pump PC control circuit oil pressure........................... 393
		Checking and adjusting pump LS control circuit oil pressure........................... 396
		Measuring solenoid valve output pressure.............................................. 401
		Measuring PPC valve output pressure................................................... 404
		Adjusting play of work equipment and swing PPC valves................................. 405
		Inspecting locations of hydraulic drift of work equipment............................. 406
		Releasing residual pressure from hydraulic circuit.................................... 408
		Measuring oil leakage amount.......................................................... 409
		Bleeding air from various parts....................................................... 412
	Testing and adjusting, Part 2............................................................. 416
		Special functions of machine monitor.................................................. 417
	Testing and adjusting, Part 3............................................................. 446
		Procedure for turning on KOMTRAX terminal............................................. 447
		Indication by KOMTRAX terminal lamps.................................................. 450
		Handling voltage circuit of engine controller......................................... 453
		Preparation work for troubleshooting of electrical system............................. 454
		Procedure for testing diodes.......................................................... 459
		Pm clinic service..................................................................... 460
		Undercarriage troubleshooting report.................................................. 467
40 Troubleshooting............................................................................   0
	Failure code table and fuse locations..................................................... 470
		Failure codes table................................................................... 471
		Before carrying out troubleshooting when failure code is displayed.................... 475
	Information related to troubleshooting.................................................... 480
		Points to remember when troubleshooting............................................... 481
		Sequence of events in troubleshooting................................................. 482
		Checks before troubleshooting......................................................... 483
		Classification and troubleshooting steps.............................................. 484
		Information in troubleshooting table.................................................. 485
		Connection table for connector pin numbers............................................ 490
		T- branch box and T- branch adapter table............................................. 526
	Troubleshooting by failure code (Display of code), Part 1................................. 530
		Failure code [AA10NX] Aircleaner Clogging............................................. 533
		Failure code [AB00KE] Charge Voltage Low.............................................. 535
		Failure code [B@BAZG] Eng Oil Press. Low.............................................. 537
		Failure code [B@BAZK] Eng. Oil Level Low.............................................. 539
		Failure code [B@BCNS] Eng. Water Overheat............................................. 541
		Failure code [B@BCZK] Eng. Water Lvl Low.............................................. 543
		Failure code [B@HANS] Hydr. Oil Overheat.............................................. 545
		Failure code [CA111] ECM Critical Internal Failure.................................... 547
		Failure code [CA115] Eng Ne and Bkup Speed Sens Error................................. 549
		Failure code [CA122] Chg Air Press Sensor High Error.................................. 550
		Failure code [CA123] Chg Air Press Sensor Low Error................................... 552
		Failure code [CA131] Throttle Sensor High Error....................................... 553
		Failure code [CA132] Throttle Sensor Low Error........................................ 555
		Failure code [CA135] Eng Oil Press Sensor High Error.................................. 556
		Failure code [CA141] Eng Oil Press Sensor Low Error................................... 558
		Failure code [CA144] Coolant Temp Sens High Error..................................... 559
		Failure code [CA145] Coolant Temp Sens Low Error...................................... 561
		Failure code [CA153] Chg Air Temp Sensor High Error................................... 563
		Failure code [CA154] Chg Air Temp Sensor Low Error.................................... 565
		Failure code [CA187] Sens Supply 2 Volt Low Error..................................... 567
		Failure code [CA221] Ambient Press Sens High Error.................................... 569
		Failure code [CA222] Ambient Press Sens Low Error..................................... 571
		Failure code [CA227] Sens Supply 2 Volt High Error.................................... 572
		Failure code [CA234] Eng Overspeed.................................................... 574
		Failure code [CA238] Ne Speed Sens Supply Volt Error.................................. 575
		Failure code [CA263] Fuel Temp Sensor High Error...................................... 577
		Failure code [CA265] Fuel Temp Sensor Low Error....................................... 579
		Failure code [CA271] IMV/PCV1 Short Error............................................. 580
		Failure code [CA272] IMV/PCV1 Open Error.............................................. 581
		Failure code [CA273] PCV2 Short Error................................................. 583
		Failure code [CA274] PCV2 Open Error.................................................. 584
		Failure code [CA322] Inj #1 (L/B#1) Open/Short Error.................................. 585
		Failure code [CA323] Inj #5 (L/B#5) Open/Short Error.................................. 587
		Failure code [CA324] Inj #3 (L/B#3) Open/Short Error.................................. 589
		Failure code [CA325] Inj #6 (L/B#6) Open/Short Error.................................. 591
		Failure code [CA331] Inj #2 (L/B#2) Open/Short Error.................................. 593
		Failure code [CA332] Inj #4 (L/B#4) Open/Short Error.................................. 595
	Troubleshooting by failure code (Display of code), Part 2................................. 598
		Failure code [CA342] Calibration Code Incompatibility................................. 600
		Failure code [CA351] Injectors Drive Circuit Error.................................... 601
		Failure code [CA352] Sens Supply 1 Volt Low Error..................................... 603
		Failure code [CA386] Sens Supply 1 Volt High Error.................................... 605
		Failure code [CA441] Battery Voltage Low Error........................................ 607
		Failure code [CA442] Battery Voltage High Error....................................... 609
		Failure code [CA449] Rail Press Very High Error....................................... 611
		Failure code [CA451] Rail Press Sensor High Error..................................... 615
		Failure code [CA452] Rail Press Sensor Low Error...................................... 617
		Failure code [CA553] Rail Press High Error............................................ 619
		Failure code [CA554] Rail Press Sensor In Range Error................................. 620
		Failure code [CA559] Rail Press Low Error............................................. 621
		Failure code [CA689] Eng Ne Speed Sensor Error........................................ 625
		Failure code [CA731] Eng Bkup Speed Sens Phase Error.................................. 627
		Failure code [CA757] All Persistent Data Lost Error................................... 628
		Failure code [CA778] Eng Bkup Speed Sensor Error...................................... 629
		Failure code [CA1228] EGR Valve Servo Error 1......................................... 631
		Failure code [CA1625] EGR Valve Servo Error 2......................................... 632
		Failure code [CA1633] KOMNET Datalink Timeout Error................................... 633
		Failure code [CA2185] Throt Sens Sup Volt High Error.................................. 635
		Failure code [CA2186] Throt Sens Sup Volt Low Error................................... 637
		Failure code [CA2249] Rail Press Very Low Error....................................... 638
		Failure code [CA2271] EGR Valve Lift Sens High Error.................................. 639
		Failure code [CA2272] EGR Valve Lift Sens Low Error................................... 641
		Failure code [CA2351] EGR Valve Sol Current High Error................................ 643
		Failure code [CA2352] EGR Valve Sol Current Low Error................................. 645
		Failure code [CA2555] Grid Htr Relay Volt Low Error................................... 647
		Failure code [CA2556] Grid Htr Relay Volt High Error.................................. 649
		Failure code [D110KB] Battery Relay Drive Short Circuit............................... 651
		Failure code [D196KA] Service Return Relay Open Circuit............................... 653
		Failure code [D196KB] Service Return Relay Short Circuit.............................. 655
		Failure code [DA25KP] 5V Sensor 1 Power Abnormality................................... 657
		Failure code [DA80MA] Auto. Lub. Abnormal............................................. 659
	Troubleshooting by failure code (Display of code), Part 3................................. 662
		Failure code [DA2RMC] Pump Comm. Abnormality.......................................... 665
		Failure code [DA2SKQ] Model Selection Abnormality..................................... 667
		Failure code [DAFRMC] Monitor Comm. Abnormality....................................... 669
		Failure code [DGH2KB] Hydr Oil Sensor Short Circuit................................... 671
		Failure code [DHPAMA] F Pump Press Sensor Abnormality................................. 673
		Failure code [DHPBMA] R Pump Press Sensor Abnormality................................. 675
		Failure code [DHS3MA] Arm Curl PPC Press Sensor Abnormality........................... 677
		Failure code [DHS4MA] Bucket Curl PPC Press Sensor Abnormality........................ 679
		Failure code [DW43KA] Travel Speed Sol. Open Circuit.................................. 681
		Failure code [DW43KB] Travel Speed Sol. Short Circuit................................. 683
		Failure code [DW45KA] Swing Brake Sol. Open Circuit................................... 685
		Failure code [DW45KB] Swing Brake Sol. Short Circuit.................................. 689
		Failure code [DW91KA] Travel Junction Sol. Open Circuit............................... 691
		Failure code [DW91KB] Travel Junction Sol. Short Circuit.............................. 693
		Failure code [DWJ0KA] Merge-divider Sol. Open Circuit................................. 695
		Failure code [DWJ0KB] Merge-Divider Sol. Short Circuit................................ 697
		Failure code [DWK0KA] 2-stage Relief Sol. Open Circuit................................ 699
		Failure code [DWK0KB] 2-stage Relief Sol. Short Circuit............................... 701
		Failure code [DXA0KA] PC-EPC Sol. Open Circuit........................................ 703
		Failure code [DXA0KB] PC-EPC Sol. Short Circuit....................................... 705
		Failure code [DXE0KA] LS-EPC Sol. Open Circuit........................................ 707
		Failure code [DXE0KB] LS-EPC Sol. Short Circuit....................................... 709
		Failure code [DXE4KA] Service Current EPC Open Circuit................................ 711
		Failure code [DXE4KB] Service Current EPC Short Circuit............................... 712
		Failure code [DY20KA] Wiper Working Abnormality....................................... 713
		Failure code [DY20MA] Wiper Parking Abnormality....................................... 715
		Failure code [DY2CKB] Washer Drive Short Circuit...................................... 717
		Failure code [DY2DKB] Wiper Drive (Fwd) Short Circuit................................. 719
		Failure code [DY2EKB] Wiper Drive (Rev) Short Circuit................................. 721
	Troubleshooting of electrical system (E-mode)............................................. 724
		Before carrying out troubleshooting of electrical system.............................. 727
		Information contained in troubleshooting table........................................ 729
		E-1 Engine does not start............................................................. 730
		E-2 Auto-decelerator does not operate................................................. 733
		E-3 Automatic warming-up does not operate............................................. 735
		E-4 Preheater does not operate........................................................ 737
		E-5 All work equipment, swing, and travel mechanism do not move....................... 739
		E-6 Power maximizing function does not operate........................................ 741
		E-7 Machine monitor does not display at all........................................... 743
		E-8 Machine monitor does not display some items....................................... 745
		E-9 Contents of display by machine monitor are different from applicable machine...... 745
		E-10 Fuel level monitor was lighted in red while engine running....................... 746
		E-11 Engine coolant temperature gauge does not indicate normally...................... 747
		E-12 Hydraulic oil temperature gauge does not indicate normally....................... 749
		E-13 Fuel level gauge does not operate normally....................................... 750
		E-14 Swing lock monitor does not indicate normally.................................... 751
		E-15 When monitor switch is operated, monitor displays nothing........................ 753
		E-16 Windshield wiper does not operate................................................ 755
		E-17 Machine push-up function does not operate normally............................... 759
		E-18 Monitoring function fails to display “boom RAISE” normally....................... 761
		E-19 Monitoring function fails to display “boom LOWER” normally....................... 763
		E-20 Monitoring function fails to display “arm IN” normally........................... 765
		E-21 Monitoring function fails to display “arm OUT” normally.......................... 767
		E-22 Monitoring function fails to display “bucket CURL” normally...................... 769
		E-23 Monitoring function fails to display “bucket DUMP” normally...................... 771
		E-24 Monitoring function fails to display “swing” normally............................ 773
		E-25 Monitoring function fails to display “travel” normally........................... 775
		E-26 Monitoring function fails to display “travel differential pressure” normally..... 777
		E-27 Monitoring function fails to display “service” normally.......................... 779
		E-28 The KOMTRAX system does not operate normally..................................... 781
		E-29 Air conditioner does not operate................................................. 783
		E-30 Travel alarm does not sound or does not stop sounding............................ 785
		E-31 Horn does not sound.............................................................. 787
	Troubleshooting of hydraulic and mechanical system (H-mode)............................... 790
		System chart for hydraulic and mechanical system...................................... 793
		Information contained in troubleshooting table........................................ 795
		H-1 All work equipment lack power, or travel and swing speeds are slow................ 797
		H-2 Engine speed sharply drops or engine stalls....................................... 799
		H-3 No work equipment, swing or travel move........................................... 800
		H-4 Abnormal noise is heard from around hydraulic pump................................ 800
		H-5 Auto-decelerator does not work.................................................... 801
		H-6 Fine control mode does not function or responds slow.............................. 801
		H-7 Boom moves slowly or lacks power.................................................. 802
		H-8 Arm moves slowly or lacks power................................................... 803
		H-9 Bucket moves slowly or lacks power................................................ 804
		H-10 Work equipment does not move in its single operation............................. 804
		H-11 Work equipment has a bit too fast hydraulic drift................................ 805
		H-12 Work equipment has big time lag.................................................. 807
		H-13 Other work equipment moves when relieving single circuit......................... 807
		H-14 Power max. switch does not operate............................................... 807
		H-15 Machine push-up function does not operate........................................ 808
		H-16 In compound operation of work equipment, speed of part loaded more is low........ 809
		H-17 When machine swings and raises boom simultaneously, boom rising speed is low..... 809
		H-18 When machine swings and travels simultaneously, travel speed lowers largely...... 809
		H-19 Machine deviates during travel................................................... 810
		H-20 Travel speed is low.............................................................. 811
		H-21 Machine is not steered well or steering power is low............................. 812
		H-22 Travel speed does not change or travel speed is low or high...................... 813
		H-23 Travel system does not move (only one side)...................................... 814
		H-24 Upper structure does not swing................................................... 815
		H-25 Swing acceleration or swing speed is low......................................... 817
		H-26 Upper structure overruns remarkably when it stops swinging....................... 819
		H-27 Large shock is made when upper structure stops swinging.......................... 820
		H-28 Large sound is made when upper structure stops swinging.......................... 820
		H-29 Hydraulic drift of swing is large................................................ 821
		H-30 Attachment circuit is not changed................................................ 822
		H-31 Oil flow in attachment circuit cannot be controlled.............................. 822
	Troubleshooting of engine (S-mode)........................................................ 824
		Method of using troubleshooting chart................................................. 827
		S-1 Starting performance is poor...................................................... 831
		S-2 Engine does not start............................................................. 833
		S-3 Engine does not pick up smoothly.................................................. 837
		S-4 Engine stops during operations.................................................... 838
		S-5 Engine does not rotate smoothly................................................... 839
		S-6 Engine lacks output (or lacks power).............................................. 840
		S-7 Exhaust smoke is black (incomplete combustion).................................... 841
		S-8 Oil consumption is excessive (or exhaust smoke is blue)........................... 842
		S-9 Oil becomes contaminated quickly.................................................. 843
		S-10 Fuel consumption is excessive.................................................... 844
		S-11 Oil is in coolant (or coolant spurts back or coolant level goes down)............ 845
		S-12 Oil pressure drops............................................................... 846
		S-13 Oil level rises (Entry of coolant or fuel)....................................... 847
		S-14 Coolant temperature becomes too high (overheating)............................... 849
		S-15 Abnormal noise is made........................................................... 850
		S-16 Vibration is excessive........................................................... 851
50 Disassembly and assembly...................................................................   0
	General information on disassembly and assembly........................................... 854
		How to read this manual............................................................... 855
		Coating materials list................................................................ 857
		Special tools list.................................................................... 860
		Sketches of special tools............................................................. 864
	Engine and cooling system................................................................. 870
		Removal and installation of fuel supply pump assembly................................. 871
		Removal and installation of fuel injector assembly.................................... 875
		Removal and installation of engine front seal......................................... 881
		Removal and installation of engine rear seal.......................................... 884
		Removal and installation of cylinder head assembly.................................... 889
		Removal and installation of radiator assembly......................................... 898
		Removal and installation of hydraulic oil cooler assembly............................. 900
		Removal and installation of aftercooler assembly...................................... 902
		Removal and installation of engine and hydraulic oil pump assembly.................... 903
	Power train............................................................................... 912
		Removal and installation of travel motor and final drive assembly..................... 913
		Disassembly and assembly of final drive assembly...................................... 914
		Removal and installation of swing motor and swing machinery assembly.................. 922
		Disassembly and assembly of swing machinery assembly.................................. 923
		Removal and installation of swing circle assembly..................................... 930
	Undercarriage and frame................................................................... 932
		Disassembly and assembly of carrier roller assembly................................... 933
		Disassembly and assembly of track roller assembly..................................... 935
		Removal and installation of idler, recoil spring assembly............................. 936
		Disassembly and assembly of idler assembly............................................ 937
		Disassembly and assembly of recoil spring assembly.................................... 940
		Removal and installation of sprocket.................................................. 942
		Expansion and installation of track shoe assembly..................................... 943
		Removal and installation of revolving frame assembly.................................. 945
		Removal and installation of counterweight assembly.................................... 948
	Hydraulic system.......................................................................... 950
		Removal and installation of center swivel joint assembly.............................. 951
		Disassembly and assembly of center swivel joint assembly.............................. 953
		Removal and installation of hydraulic tank assembly................................... 954
		Removal and installation of control valve assembly.................................... 956
		Disassembly and assembly of control valve assembly.................................... 959
		Removal and installation of hydraulic pump assembly................................... 963
		Removal and installation of oil seal in hydraulic pump input shaft.................... 966
		Disassembly and assembly of work equipment PPC valve assembly......................... 967
		Disassembly and assembly of travel PPC valve assembly................................. 969
		Disassembly and assembly of hydraulic cylinder assembly............................... 972
	Work equipment............................................................................ 980
		Removal and installation of work equipment assembly................................... 981
	Cab and its attachments................................................................... 986
		Removal and installation of operator’s cab............................................ 987
		Removal and installation of operator’s cab glass (stuck glass)........................ 990
		Removal and installation of front window assembly..................................... 999
	Electrical system.........................................................................1006
		Removal and installation of air conditioner unit assembly.............................1007
		Removal and Installation of KOMTRAX terminal assembly.................................1009
		Removal and installation of monitor assembly..........................................1010
		Removal and installation of pump controller...........................................1011
90 Diagrams and drawings......................................................................   0
	Hydraulic diagrams and drawings...........................................................1014
		Hydraulic circuit diagram.............................................................1016
	Electrical diagrams and drawings..........................................................1019
		Electrical circuit diagram............................................................1021
		Connector list and stereogram.........................................................1026

KOMATSU PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 EXCAVATOR SHOP MANUAL SEN03578-04 – DOWNLOAD:

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