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Komatsu Pc400-7E0, Pc400Lc-7E0, Pc450-7E0, Pc450Lc-7E0 Hydraulic Excavator Operation Manual – PDF DOWNLOAD

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Komatsu Pc400-7E0, Pc400Lc-7E0, Pc450-7E0, Pc450Lc-7E0 Hydraulic Excavator Operation Manual

Book Code : TEN00130-10

MACHINE MODEL SERIAL NUMBER
PC400-7E0 – 60001 and up
PC450-7E0 – 30001 and up

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Description

Komatsu Pc400-7E0, Pc400Lc-7E0, Pc450-7E0, Pc450Lc-7E0 Hydraulic Excavator Operation Manual

FILE DETAILS:

Komatsu Pc400-7E0, Pc400Lc-7E0, Pc450-7E0, Pc450Lc-7E0 Hydraulic Excavator Operation Manual

Size : 9.08 MB
Format : PDF
Language : English
Number of Pages : 369 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC400-7EO_PC400LC-7EO PC450-7EO_PC450LC-7EO
Serial: 60001 300001 and up

KOMATSU PC400-7E0, PC400LC-7E0, PC450-7E0, PC450LC-7E0 HYDRAULIC EXCAVATOR OPERATION MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Pc400-7E0, Pc400Lc-7E0, Pc450-7E0, Pc450Lc-7E0 Hydraulic Excavator Operation Manual

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

  •  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
  • Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
  • For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
  • Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
  • The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu Pc400-7E0, Pc400Lc-7E0, Pc450-7E0, Pc450Lc-7E0 Hydraulic Excavator Operation Manual

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		DIRECTIONS OF MACHINE..................................................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	PRODUCT INFORMATION........................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  7
		SERVICE METER LOCATION.................................................................  8
		YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................  8
	CONTENTS...................................................................................  9
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		LOCATION OF SAFETY LABELS.............................................................. 18
		SAFETY LABELS.......................................................................... 19
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25
		PREPARATIONS FOR SAFE OPERATION........................................................ 25
		FIRE PREVENTION........................................................................ 27
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30
		PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 30
		UNAUTHORIZED MODIFICATION.............................................................. 31
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31
		PRECAUTIONS RELATED TO CAB GLASS....................................................... 31
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 31
	PRECAUTIONS FOR OPERATION.................................................................. 32
		PRECAUTIONS FOR JOBSITE................................................................ 32
		STARTING ENGINE........................................................................ 34
		OPERATION.............................................................................. 36
		TRANSPORTATION......................................................................... 44
		TOWING................................................................................. 45
		LIFTING OBJECTS WITH BUCKET............................................................ 46
	PRECAUTIONS FOR MAINTENANCE................................................................ 47
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 47
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 51
OPERATION...................................................................................... 58
	MACHINE VIEW ILLUSTRATIONS................................................................. 59
		OVERALL MACHINE VIEW................................................................... 59
		CONTROLS AND GAUGES.................................................................... 60
	DETAILED CONTROLS AND GAUGES............................................................... 62
		MONITORING SYSTEM...................................................................... 62
		SWITCHES............................................................................... 91
		CONTROL LEVERS AND PEDALS.............................................................. 96
		SUN ROOF............................................................................... 99
		WINDSHIELD............................................................................. 99
		EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................104
		DOOR LOCK..............................................................................104
		CAP WITH LOCK..........................................................................105
		HOT AND COOL BOX.......................................................................106
		MAGAZINE BOX...........................................................................107
		ASHTRAY................................................................................107
		AIR CONDITIONER CONTROLS...............................................................108
		RADIO..................................................................................122
		AUXILIARY ELECTRIC POWER...............................................................127
		FUSE...................................................................................128
		FUSIBLE LINK...........................................................................129
		CONTROLLER.............................................................................129
		TOOL BOX...............................................................................130
		GREASE PUMP HOLDER.....................................................................130
	MACHINE OPERATIONS AND CONTROLS............................................................131
		BEFORE STARTING ENGINE.................................................................131
		STARTING ENGINE........................................................................148
		AFTER STARTING ENGINE..................................................................151
		STOPPING THE ENGINE....................................................................162
		MACHINE OPERATION......................................................................163
		STEERING THE MACHINE...................................................................167
		SWINGING...............................................................................169
		WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................170
		WORKING MODE...........................................................................172
		PROHIBITED OPERATIONS..................................................................173
		GENERAL OPERATION INFORMATION..........................................................178
		TRAVELING ON SLOPES....................................................................179
		ESCAPE FROM MUD........................................................................181
		RECOMMENDED APPLICATIONS...............................................................182
		BUCKET REPLACEMENT AND INVERSION.......................................................184
		PARKING MACHINE........................................................................188
		MACHINE INSPECTION AFTER DAILY WORK....................................................189
		LOCKING................................................................................190
	TRANSPORTATION.............................................................................191
		TRANSPORTATION PROCEDURE...............................................................191
		LOADING AND UNLOADING WITH TRAILER.....................................................192
		LIFTING MACHINE........................................................................201
		TRANSPORTATION POSTURE.................................................................203
		PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE.................................206
	COLD WEATHER OPERATION.....................................................................208
		COLD WEATHER OPERATION INFORMATION.....................................................208
		AFTER DAILY WORK COMPLETION............................................................211
		AFTER COLD WEATHER SEASON..............................................................211
	LONG TERM STORAGE..........................................................................212
		BEFORE STORAGE.........................................................................212
		DURING STORAGE.........................................................................212
		AFTER STORAGE..........................................................................213
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................213
	TROUBLES AND ACTIONS.......................................................................214
		RUNNING OUT OF FUEL....................................................................214
		PHENOMENA THAT ARE NOT FAILURES........................................................215
		TOWING THE MACHINE.....................................................................216
		LIGHTWEIGHT TOWING HOLE................................................................217
		SEVERE JOB CONDITION...................................................................217
		DISCHARGED BATTERY.....................................................................218
		OTHER TROUBLE..........................................................................222
MAINTENANCE....................................................................................228
	MAINTENANCE INFORMATION....................................................................229
	OUTLINE OF SERVICE.........................................................................231
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................231
		ELECTRIC SYSTEM MAINTENANCE............................................................234
	WEAR PARTS.................................................................................235
		WEAR PARTS LIST........................................................................235
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................236
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....238
	TIGHTENING TORQUE SPECIFICATIONS...........................................................239
		TIGHTENING TORQUE LIST.................................................................239
	SAFETY CRITICAL PARTS......................................................................240
		SAFETY CRITICAL PARTS LIST.............................................................241
	MAINTENANCE SCHEDULE.......................................................................242
		MAINTENANCE SCHEDULE CHART.............................................................242
		MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................244
	MAINTENANCE PROCEDURE......................................................................245
		INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS).......................245
		WHEN REQUIRED..........................................................................246
		CHECK BEFORE STARTING..................................................................274
		EVERY 50 HOURS MAINTENANCE.............................................................275
		EVERY 250 HOURS MAINTENANCE............................................................276
		EVERY 500 HOURS MAINTENANCE............................................................283
		EVERY 1000 HOURS MAINTENANCE...........................................................294
		EVERY 2000 HOURS MAINTENANCE...........................................................302
		EVERY 4000 HOURS MAINTENANCE...........................................................309
		EVERY 5000 HOURS MAINTENANCE...........................................................311
		EVERY 8000 HOURS MAINTENANCE...........................................................313
SPECIFICATIONS.................................................................................314
	SPECIFICATIONS.............................................................................315
ATTACHMENTS, OPTIONS...........................................................................318
	GENERAL PRECAUTIONS FOR SAFETY.............................................................319
		PRECAUTIONS WHEN SELECTING.............................................................319
		READ THE INSTRUCTION MANUAL THOROUGHLY.................................................319
		PRECAUTIONS WHEN REMOVING OR INSTALLING................................................319
		PRECAUTIONS WHEN USING.................................................................319
	BUCKET WITH HOOK...........................................................................320
		HOOK CONDITION.........................................................................320
		PROHIBITED OPERATIONS..................................................................320
	MACHINE READY FOR ATTACHMENT...............................................................321
		LOCATIONS..............................................................................321
		HYDRAULIC CIRCUIT......................................................................325
		ATTACHMENT REMOVAL AND INSTALLATION....................................................330
		ATTACHMENT OPERATIONS..................................................................334
		LONG TERM STORAGE......................................................................335
		SPECIFICATIONS.........................................................................335
	ATTACHMENT GUIDE...........................................................................336
		ATTACHMENT COMBINATIONS................................................................336
		TRACK SHOES SELECTION..................................................................338
	RECOMMENDED ATTACHMENT OPERATIONS..........................................................339
		HYDRAULIC BREAKER......................................................................339
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................343
		BASIC PRECAUTIONS......................................................................343
LOADING SHOVEL.................................................................................344
	EXPLANATION OF COMPONENTS..................................................................345
		SWITCHES...............................................................................345
	OPERATIONS.................................................................................347
		OPERATION OF WORK EQUIPMENT............................................................347
		PRECAUTIONS DURING OPERATION...........................................................349
		EXCAVATOR WORK.........................................................................353
	PRECAUTIONS WHEN DISASSEMBLING MACHINE.....................................................354
		RELEASING PRESSURE.....................................................................354
	TRANSPORTATION.............................................................................355
		MACHINE CONFIGURATION FOR TRANSPORT....................................................355
	MAINTENANCE................................................................................359
		CHECK BEFORE STARTING..................................................................359
		EVERY 10 HOURS MAINTENANCE.............................................................361
	SPECIFICATION..............................................................................362
	COMBINATION OF WORK EQUIPMENT..............................................................364
		COMBINATION OF WORK EQUIPMENT..........................................................364
INDEX..........................................................................................366

PLEASE NOTE:

  • This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
  • Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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