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Komatsu Pc400LC-6LM, Pc400HD-6LM Hydraulic Excavator Operation & Maintenance Manual SN A85001 and up – PDF DOWNLOAD
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Komatsu Pc400LC-6LM, Pc400HD-6LM Hydraulic Excavator Operation & Maintenance Manual
Book Code : CEAM008000
MACHINE MODEL SERIAL NUMBERS
PC400LC-6LM A85001 and up
PC400HD-6LM A85001 and up
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Description
Komatsu Pc400LC-6LM, Pc400HD-6LM Hydraulic Excavator Operation & Maintenance Manual
FILE DETAILS:
Komatsu Pc400LC-6LM, Pc400HD-6LM Hydraulic Excavator Operation & Maintenance Manual
Model Specification: KOMATSU PC400LC-6LM, PC400HD-6LM HYDRAULIC EXCAVATOR
Language: English
File Format: PDF
Total Pages: 288
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
KOMATSU PC400LC-6LM, PC400HD-6LM HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN A85001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Pc400LC-6LM, Pc400HD-6LM Hydraulic Excavator Operation & Maintenance Manual
FOREWORD:
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from Komatsu or your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult Komatsu or your local distributor for the latest available information on your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
Komatsu Pc400LC-6LM, Pc400HD-6LM Hydraulic Excavator Operation & Maintenance Manual
MAIN MENU....................................................................................................... 0 COVER........................................................................................................... 1 INTRODUCTION.................................................................................................... 7 FOREWORD.................................................................................................... 8 SAFETY INFORMATION.......................................................................................... 8 INTRODUCTION................................................................................................ 9 INTENDED USE............................................................................................ 9 FEATURES................................................................................................ 9 BREAKING IN THE MACHINE................................................................................. 9 LOCATION OF PLATES, TABLE TO ENTER P.I.N. AND DISTRIBUTOR................................................... 10 P.I.N. PLATE LOCATION................................................................................... 10 ENGINE SERIAL NO. PLATE LOCATION........................................................................ 10 TABLE TO ENTER NUMBERS AND DISTRIBUTOR.................................................................. 10 TABLE OF CONTENTS........................................................................................... 11 SAFETY.......................................................................................................... 19 WARNING LABELS.............................................................................................. 20 GENERAL PRECAUTIONS......................................................................................... 25 SAFETY RULES............................................................................................ 25 SAFETY FEATURES......................................................................................... 25 UNAUTHORIZED MODIFICATION............................................................................... 25 INSIDE OPERATOR’S COMPARTMENT........................................................................... 25 CLOTHING AND PERSONAL PROTECTIVE ITEMS.................................................................. 26 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT.......................................................... 26 MOUNTING AND DISMOUNTING................................................................................ 26 INJURY FROM WORK EQUIPMENT.............................................................................. 27 FIRE PREVENTION FOR FUEL AND OIL........................................................................ 27 PRECAUTIONS AT HIGH TEMPERATURES........................................................................ 27 ASBESTOS DUST HAZARD PREVENTION......................................................................... 28 FIRE EXTINGUISHER AND FIRST AID KIT..................................................................... 28 CAB GLASS............................................................................................... 28 WINDOW WASHER FLUID..................................................................................... 28 ESCAPE FROM FIRE........................................................................................ 28 PROTECTION AGAINST FALLING OR FLYING OBJECTS............................................................ 29 MACHINES WITH ACCUMULATOR............................................................................... 29 PRECAUTIONS FOR ATTACHMENTS............................................................................. 29 INDOOR VENTILATION...................................................................................... 30 EMERGENCY EXIT FROM OPERATORS CAB....................................................................... 30 PRECAUTIONS DURING OPERATION................................................................................ 31 BEFORE STARTING ENGINE.................................................................................. 31 SAFETY AT WORK SITE................................................................................. 31 FIRE PREVENTION..................................................................................... 31 VENTILATION FOR ENCLOSED AREAS...................................................................... 31 IN OPERATOR’S CAB................................................................................... 32 PRECAUTIONS FOR MIRROR AND LIGHTS................................................................... 32 WHEN STARTING ENGINE................................................................................ 32 OPERATING MACHINE....................................................................................... 33 WHEN STARTING ENGINE................................................................................ 33 CHECK DIRECTION BEFORE STARTING MACHINE............................................................. 33 CHECK THAT NO ONE IS IN AREA BEFORE SWINGING OR TRAVELING IN REVERSE................................ 33 NEVER LET ANYONE RIDE ON ATTACHMENT................................................................. 33 PRECAUTIONS WHEN TRAVELING.......................................................................... 34 OPERATE CAREFULLY ON SNOW........................................................................... 34 TRAVELING ON SLOPES................................................................................. 35 PROHIBITED OPERATIONS............................................................................... 35 PRECAUTIONS FOR OPERATION........................................................................... 36 DO NOT GO CLOSE TO HIGH VOLTAGE CABLES.............................................................. 36 WORKING ON LOOSE GROUND............................................................................. 37 OPERATING ON SLOPES................................................................................. 37 PARKING THE MACHINE................................................................................. 37 PRECAUTIONS IN COLD WEATHER......................................................................... 38 TRANSPORTATION.......................................................................................... 39 LOADING AND UNLOADING............................................................................... 39 PRECAUTIONS WHEN LIFTING............................................................................ 39 SHIPPING............................................................................................ 40 BATTERY................................................................................................. 41 BATTERY HAZARD PREVENTION........................................................................... 41 STARTING WITH BOOSTER CABLES........................................................................ 41 CHARGING BATTERY.................................................................................... 42 TOWING.................................................................................................. 43 PRECAUTIONS WHEN TOWING............................................................................. 43 BUCKET WITH HOOK........................................................................................ 44 PROHIBITED OPERATIONS............................................................................... 44 PRECAUTIONS WHEN INSTALLING AND OPERATING BUCKET WITH HOOK.......................................... 44 PRECAUTIONS FOR MAINTENANCE................................................................................. 45 BEFORE CARRYING OUT MAINTENANCE......................................................................... 45 CONTACT WHEN THERE IS FAILURE....................................................................... 45 WARNING TAG......................................................................................... 45 CLEAN BEFORE INSPECTION OR MAINTENANCE.............................................................. 45 NEAT CLEAN WORK PLACE............................................................................... 45 FOLLOW LEADER IN OPERATIONS WITH OTHER WORKERS...................................................... 45 RADIATOR COOLANT LEVEL.............................................................................. 46 DO NOT DISASSEMBLE RECOIL SPRING.................................................................... 46 PROPER TOOLS........................................................................................ 46 STOP ENGINE PRIOR TO INSPECTION AND MAINTENANCE..................................................... 46 SUPPORT FOR WORK EQUIPMENT.......................................................................... 47 PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS....................................................... 47 USE OF LIGHTING..................................................................................... 47 FIRE PREVENTION..................................................................................... 47 RULES TO FOLLOW WHEN ADDING FUEL OR OIL............................................................. 48 DURING MAINTENANCE...................................................................................... 49 PERSONNEL........................................................................................... 49 REMOVAL, INSTALLATION AND STORAGE OF ATTACHMENTS.................................................... 49 WORK UNDER THE MACHINE.............................................................................. 49 NOISE............................................................................................... 49 WHEN WORKING ON MACHINE............................................................................. 49 LOCK INSPECTION COVERS.............................................................................. 49 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.................................................. 50 DO NOT DROP TOOLS OR PARTS INSIDE MACHINE........................................................... 50 FLYING PIECES WITH HAMMER WORK...................................................................... 50 KEEP THE MACHINE CLEAN.............................................................................. 50 WELDING REPAIRS..................................................................................... 51 REMOVE BATTERY TERMINALS............................................................................ 51 ACTION WHEN ABNORMALITY IS FOUND DURING INSPECTION.................................................. 51 RULES TO FOLLOW WHEN ADDING FUEL.................................................................... 51 PRECAUTIONS WHEN ADJUSTING TRACK TENSION............................................................ 52 HANDLING HIGH PRESSURE HOSES........................................................................ 52 PRECAUTIONS WITH HIGH PRESSURE OIL.................................................................. 52 PRECAUTIONS WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE OR PRESSURE........................... 53 WASTE MATERIALS..................................................................................... 53 CHECKS AFTER INSPECTION AND MAINTENANCE............................................................. 53 MAINTENANCE FOR AIR CONDITIONER..................................................................... 53 OPERATION....................................................................................................... 55 GENERAL..................................................................................................... 56 GENERAL VIEW OF MACHINE................................................................................. 56 GENERAL VIEW OF OPERATORS COMPARTMENT................................................................... 57 GENERAL VIEW OF MONITOR PANEL........................................................................... 58 EXPLANATION OF COMPONENTS................................................................................... 59 MACHINE MONITOR......................................................................................... 59 MONITOR LIGHT GROUP................................................................................. 61 METER DISPLAY PORTION............................................................................... 63 SWITCHES............................................................................................ 66 SWITCHES................................................................................................ 69 CONTROL LEVERS AND PEDALS............................................................................... 74 ATTACHMENT CONTROLS..................................................................................... 77 ROOF VENT............................................................................................... 79 WHEN OPENING........................................................................................ 79 WHEN CLOSING........................................................................................ 79 FRONT WINDOW............................................................................................ 80 WHEN OPENING........................................................................................ 80 WHEN CLOSING........................................................................................ 81 FRONT BOTTOM WINDOW................................................................................. 82 DOOR LOCK............................................................................................... 83 CAP, COVER WITH LOCK.................................................................................... 84 METHOD OF OPENING AND CLOSING LOCK CAP.............................................................. 84 METHOD OF OPENING AND CLOSING COVER LOCK............................................................ 84 OPERATOR EASE........................................................................................... 85 HOT AND COOL BOX.................................................................................... 85 STORAGE BOX......................................................................................... 85 ASHTRAY............................................................................................. 85 AIR CONDITIONER......................................................................................... 86 GENERAL LOCATIONS ON CONTROL PANEL.................................................................. 86 PRECAUTIONS WHEN USING AIR CONDITIONER.............................................................. 88 CHECK, MAINTAIN MACHINE WITH AIR CONDITIONER........................................................ 88 CAB HEATER.............................................................................................. 89 GENERAL LOCATION.................................................................................... 89 HEATER FAN SWITCH................................................................................... 89 VENT SELECTOR SWITCH................................................................................ 90 DEFROSTER SELECTOR LEVER............................................................................ 90 PREPARATION FOR HEATER.............................................................................. 91 AM/FM RADIO............................................................................................. 92 EXPLANATION OF COMPONENTS........................................................................... 92 METHOD OF OPERATION................................................................................. 94 PRECAUTIONS WHEN USING.............................................................................. 96 SPECIFICATIONS...................................................................................... 96 ELECTRIC POWER TAKE OUT ADAPTER......................................................................... 97 FUSE.................................................................................................... 98 FUSIBLE LINK............................................................................................ 99 CONTROLLERS............................................................................................. 99 TOOL BOX................................................................................................ 99 GREASE GUN HOLDER....................................................................................... 99 HANDLING ACCUMULATOR....................................................................................100 METHOD OF RELEASING PRESSURE IN CONTROL CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR................100 OPERATION...................................................................................................101 CHECK BEFORE STARTING ENGINE............................................................................101 WALK AROUND CHECK...................................................................................101 CHECK BEFORE STARTING...............................................................................103 ADJUST SEAT BEFORE OPERATION........................................................................106 SEAT BELT...........................................................................................109 ADJUSTMENT OF MONITOR PANEL ANGLE...................................................................109 ADJUSTMENT OF MIRRORS...............................................................................109 OPERATIONS AND CHECKS BEFORE STARTING ENGINE........................................................110 STARTING ENGINE.........................................................................................112 NORMAL STARTING.....................................................................................112 STARTING IN COLD WEATHER............................................................................113 OPERATIONS AND CHECKS AFTER STARTING ENGINE.............................................................115 WHEN NORMAL.........................................................................................115 IN COLD AREAS (AUTOMATIC WARM UP OPERATION).........................................................117 MOVING MACHINE..........................................................................................121 MOVING MACHINE FORWARD..............................................................................121 MOVING MACHINE REARWARD.............................................................................122 STEERING MACHINE........................................................................................124 STEERING (CHANGING DIRECTION).......................................................................124 STOPPING MACHINE........................................................................................126 SWINGING................................................................................................127 OPERATION OF WORK EQUIPMENT.............................................................................128 HANDLING ACTIVE MODE....................................................................................129 HANDLING WORKING MODE...................................................................................130 WORKING MODE........................................................................................130 POWER MAX., SWIFT SLOW DOWN.........................................................................130 PROHIBITIONS FOR OPERATION..............................................................................132 PROHIBITED OPERATIONS USING SWING FORCE.............................................................132 PROHIBITED OPERATIONS USING TRAVEL FORCE............................................................132 PRECAUTIONS WHEN OPERATING CYLINDERS TO END OF STROKE...............................................132 PROHIBITED OPERATIONS USING DROPPING FORCE OF BUCKET................................................133 PROHIBITED OPERATIONS USING DROPPING FORCE OF MACHINE...............................................133 DIGGING ROCKY GROUND................................................................................133 SUDDEN LEVER SHIFTING DURING HI SPEED TRAVEL PROHIBITED.............................................133 PRECAUTIONS FOR OPERATION...............................................................................134 PRECAUTIONS WHEN TRAVELING..........................................................................134 PRECAUTIONS AT HI SPEED TRAVEL......................................................................134 PERMISSIBLE WATER DEPTH.............................................................................134 PRECAUTIONS WHEN TRAVELING ON HILLS.....................................................................135 BRAKING WHEN TRAVELING DOWNHILL.....................................................................136 IF SHOES SLIP.......................................................................................136 IF ENGINE STOPS.....................................................................................136 PRECAUTIONS ON SLOPES...............................................................................136 HOW TO ESCAPE FROM MUD..................................................................................137 WHEN ONE SIDE IS STUCK..............................................................................137 WHEN BOTH SIDES ARE STUCK...........................................................................137 WORK POSSIBLE USING EXCAVATOR...........................................................................138 BACKHOE WORK........................................................................................138 SHOVEL WORK.........................................................................................138 DITCHING WORK.......................................................................................138 LOADING WORK........................................................................................139 BUCKET REPLACEMENT OR INVERSION.........................................................................140 REPLACEMENT.........................................................................................140 INVERSION...........................................................................................141 PARKING MACHINE.........................................................................................142 CHECK AFTER FINISHING WORK..............................................................................144 STOPPING ENGINE.........................................................................................144 CHECK AFTER STOPPING ENGINE.............................................................................144 LOCKING.................................................................................................145 TRANSPORTATION..............................................................................................146 TRANSPORTATION PROCEDURE................................................................................146 LOADING, UNLOADING WORK ON TRAILERS.....................................................................146 LOADING.............................................................................................147 UNLOADING...........................................................................................148 SECURING MACHINE....................................................................................150 REMOVAL, INSTALLATION OF MIRRORS....................................................................151 METHOD OF LIFTING MACHINE...........................................................................151 TRACK FRAME GAUGE.......................................................................................153 REDUCING TRACK GAUGE................................................................................153 INCREASING TRACK GAUGE..............................................................................153 COLD WEATHER OPERATION......................................................................................154 PRECAUTIONS FOR LOW TEMPERATURE.........................................................................154 FUEL AND LUBRICANTS.................................................................................154 COOLANT.............................................................................................154 BATTERY.............................................................................................155 PRECAUTIONS AFTER COMPLETION OF WORK....................................................................156 AFTER COLD WEATHER......................................................................................156 LONG TERM STORAGE...........................................................................................157 BEFORE STORAGE..........................................................................................157 DURING STORAGE..........................................................................................157 AFTER STORAGE...........................................................................................157 MACHINE START AFTER LONG TERM STORAGE...................................................................158 TROUBLESHOOTING.............................................................................................159 PHENOMENA THAT ARE NOT FAILURES.........................................................................159 METHOD OF TOWING DISABLED MACHINE.......................................................................159 USING MACHINE FOR LIGHT WEIGHT TOWING...................................................................159 PRECAUTIONS ON PARTICULAR JOB SITES.....................................................................159 DISCHARGED BATTERY......................................................................................160 REMOVING AND INSTALLING BATTERY.....................................................................160 PRECAUTIONS FOR CHARGING BATTERY....................................................................160 STARTING ENGINE WITH BOOSTER CABLE..................................................................161 OTHER TROUBLE...........................................................................................163 ELECTRICAL SYSTEM...................................................................................163 CHASSIS.............................................................................................164 ENGINE..............................................................................................165 ELECTRONIC CONTROL SYSTEM...........................................................................166 MAINTENANCE.....................................................................................................167 GUIDES TO MAINTENANCE.......................................................................................168 OUTLINES OF SERVICE.........................................................................................170 OUTLINE OF OIL, FUEL, COOLANT...........................................................................170 OIL.................................................................................................170 FUEL................................................................................................170 COOLANT.............................................................................................171 GREASE..............................................................................................171 STORING OIL AND FUEL................................................................................171 FILTERS.............................................................................................171 RELATING TO ELECTRICAL SYSTEM.......................................................................171 OUTLINE OF HYDRAULIC SYSTEM.............................................................................172 WEAR PARTS LIST.............................................................................................173 USE OF FUEL, COOLANT AND LUBRICANTS.........................................................................174 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS........................................................174 ABBREVIATIONS.......................................................................................174 ENGINE OIL SPECIFICATIONS...............................................................................175 NORMAL OPERATION....................................................................................175 ARCTIC OPERATION....................................................................................175 DAMPER CASE, SWING MACHINERY CASE, TRACK FRONT IDLERS, TRACK ROLLERS, TOP CARRIER ROLLERS AND HYD.......176 FINAL DRIVE OIL SPECIFICATIONS..........................................................................176 FUEL SYSTEM.............................................................................................176 COOLING SYSTEM..........................................................................................177 GENERAL.............................................................................................177 WATER...............................................................................................177 ANTIFREEZE..........................................................................................177 INHIBITORS/CONDITIONERS.............................................................................178 SUPPLEMENTAL COOLANT ADDITIVES......................................................................178 STANDARD TIGHTENING TORQUES.................................................................................182 INTRODUCTION OF NECESSARY TOOLS.........................................................................182 BOLT IDENTIFICATION CHART...............................................................................183 PERIODIC REPLACEMENT OF CRITICAL PARTS......................................................................184 MAINTENANCE SCHEDULE CHART..................................................................................185 MAINTENANCE INTERVAL WHEN USING BREAKER.................................................................187 SERVICE PROCEDURE...........................................................................................188 INITIAL 250 HOURS SERVICE...............................................................................188 FUEL FILTER CARTRIDGE...............................................................................188 ENGINE VALVE CLEARANCE..............................................................................189 WHEN REQUIRED...........................................................................................190 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT........................................................190 DRAIN, FLUSH AND REFILL COOLING SYSTEM..............................................................192 CHECK AND TIGHTEN TRACK SHOE BOLTS..................................................................194 CHECK AND ADJUST TRACK TENSION......................................................................195 CHECK ELECTRICAL INTAKE AIR HEATER..................................................................197 BUCKET TEETH REPLACEMENT............................................................................197 ADJUST BUCKET CLEARANCE.............................................................................199 CHECK WINDOW WASHER FLUID, ADD FLUID................................................................200 CHECK, MAINTAIN AIR CONDITIONER.....................................................................201 REPLACE ADDITIONAL BREAKER FILTER ELEMENT...........................................................202 CLEAN IN LINE FILTERS...............................................................................203 CHECK BEFORE STARTING...................................................................................204 CHECK COOLANT LEVEL, ADD COOLANT....................................................................204 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..........................................................204 CHECK FUEL LEVEL, ADD FUEL..........................................................................205 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..........................................................205 CHECK AIR CLEANER FOR CLOGGING......................................................................206 CHECK ELECTRIC WIRING...............................................................................206 CHECK FUNCTION OF HORN..............................................................................206 CHECK FOR WATER AND SEDIMENT IN FUEL FILTER, DRAIN..................................................207 EVERY 50 HOURS SERVICE..................................................................................208 GREASE LUBRICATION..................................................................................208 EVERY 100 HOURS SERVICE.................................................................................210 LUBRICATION.........................................................................................210 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL....................................................211 DRAIN WATER AND SEDIMENT FROM FUEL TANK.............................................................211 EVERY 250 HOURS SERVICE.................................................................................212 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL........................................................212 CHECK LEVEL OF BATTERY ELECTROLYTE..................................................................212 CHANGE ENGINE OIL, REPLACE FILTER CARTRIDGE.........................................................213 LUBRICATE SWING CIRCLE (3 POINTS)...................................................................214 CHECK FAN BELT TENSION, ADJUST......................................................................214 CHECK, ADJUST TENSION OF A/C COMPRESSOR BELT........................................................215 EVERY 500 HOURS SERVICE.................................................................................217 REPLACE FUEL FILTER CARTRIDGE.......................................................................217 CHECK SWING PINION GREASE LEVEL, ADD GREASE.........................................................218 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS, AFTER COOLER FINS, CONDENSER FINS.................219 CLEAN FILTERS OF AIR CONDITIONER....................................................................219 REPLACE HYDRAULIC TANK BREATHER ELEMENT.............................................................220 REPLACE HYDRAULIC FILTER ELEMENT....................................................................220 EVERY 1000 HOURS SERVICE................................................................................222 CHANGE OIL IN SWING MACHINERY CASE..................................................................222 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.............................................................222 CHECK TIGHTENING PARTS OF TURBOCHARGER..............................................................223 CHECK PLAY OF TURBOCHARGER ROTOR....................................................................223 REPLACE CORROSION RESISTOR CARTRIDGE................................................................223 EVERY 2000 HOURS SERVICE................................................................................225 CHANGE OIL IN FINAL DRIVE CASE......................................................................225 CLEAN HYDRAULIC TANK STRAINER.......................................................................225 CLEAN ENGINE BREATHER...............................................................................226 CLEAN, CHECK TURBOCHARGER...........................................................................226 CHECK ALTERNATOR, STARTING MOTOR....................................................................226 CHECK ENGINE VALVE CLEARANCE, ADJUST................................................................226 CHECK VIBRATION DAMPER..............................................................................226 CHECK, ADJUST FUEL INJECTION NOZZLES................................................................226 EVERY 4000 HOURS SERVICE................................................................................227 CHECK WATER PUMP....................................................................................227 REPLACE FUEL INJECTION NOZZLE TIPS..................................................................227 EVERY 5000 HOURS SERVICE................................................................................228 CHANGE OIL IN HYDRAULIC TANK........................................................................228 SPECIFICATIONS..................................................................................................233 SPECIFICATIONS AND DIMENSIONS...............................................................................234 SPECIFICATIONS..........................................................................................234 PC400LC-6KE.............................................................................................234 WORKING RANGE.......................................................................................238 LIFTING CAPACITY - STANDARD GAUGE TRACK.............................................................240 LIFTING CAPACITY - VARIABLE GAUGE TRACK.............................................................244 PC400HD-6KE.............................................................................................248 WORKING RANGE.......................................................................................250 LIFTING CAPACITY....................................................................................252 OPTIONS, ATTACHMENTS............................................................................................257 GENERAL PRECAUTIONS.........................................................................................258 PRECAUTIONS RELATED TO SAFETY...........................................................................258 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.................................................................259 BUCKET WITH HOOK............................................................................................260 CHECKING FOR DAMAGE.....................................................................................260 PROHIBITED OPERATIONS...................................................................................260 PRECAUTIONS DURING OPERATIONS...........................................................................260 MACHINES READY FOR ATTACHMENT...............................................................................261 GENERAL LOCATIONS.......................................................................................261 HYDRAULIC CIRCUIT.......................................................................................263 SWITCHING TO FILTER CIRCUIT.........................................................................263 CONNECTING HYDRAULIC CIRCUIT........................................................................263 PATH OF OIL FLOW....................................................................................264 ATTACHMENT REMOVAL AND INSTALLATION.....................................................................265 PROCEDURE FOR REMOVAL...............................................................................265 PROCEDURE FOR INSTALLATION..........................................................................265 OPERATION...............................................................................................266 WHEN USING BREAKER..................................................................................266 WHEN USING GENERAL ATTACHMENT.......................................................................266 LONG TERM STORAGE.......................................................................................267 SPECIFICATIONS..........................................................................................267 INTRODUCTION OF ATTACHMENTS.................................................................................268 ATTACHMENT INSTALLATION COMBINATION TABLE...............................................................268 BUCKET SELECTION........................................................................................269 STANDARD DUTY PLATE BUCKET..........................................................................269 HEAVY DUTY PLATE BUCKET.............................................................................269 HEAVY DUTY CAST BUCKET..............................................................................269 DITCH CLEANING BUCKET...............................................................................269 SELECTION OF TRACK SHOES................................................................................270 EXTENDING MACHINE SERVICE LIFE..............................................................................271 HYDRAULIC BREAKER.......................................................................................271 MAIN FIELDS OF APPLICATION..........................................................................271 MISTAKEN METHODS OF USE.............................................................................272 GREASING POSITION FOR HYDRAULIC BREAKER.............................................................274 POWER RIPPER............................................................................................275 MAIN FIELDS OF APPLICATION..........................................................................275 MISTAKEN METHODS OF USE.............................................................................275 GRAB FORK...............................................................................................277 MAIN FIELDS OF APPLICATION..........................................................................277 MISTAKEN METHODS OF USE.............................................................................277 GRAPPLE BUCKET..........................................................................................278 MAIN FIELDS OF APPLICATION..........................................................................278 MISTAKEN METHODS OF USE.............................................................................278 SCRAP GRAPPLE...........................................................................................280 MAIN FIELDS OF APPLICATION..........................................................................280 MISTAKEN METHODS OF USE.............................................................................280 CRUSHER AND CUTTER......................................................................................282 MAIN FIELDS OF APPLICATION..........................................................................282 MISTAKEN METHODS OF USE.............................................................................282 HYDRAULIC PILE DRIVER...................................................................................283 MAIN FIELDS OF APPLICATION..........................................................................283 MISTAKEN METHODS OF USE.............................................................................283 MULTIPURPOSE CRANE......................................................................................285 MAIN FIELDS OF APPLICATION..........................................................................285 MISTAKEN METHODS OF USE.............................................................................285
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