Komatsu PC500LC-10M0 PC500LC-10R Hydraulic Excavator Field Assembly Instruction ManualGEN00181-03 – PDF DOWNLOAD

Description

Komatsu PC500LC-10M0 PC500LC-10R Hydraulic Excavator Field Assembly Instruction ManualGEN00181-03 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu PC500LC-10M0 PC500LC-10R Hydraulic Excavator Field Assembly Instruction ManualGEN00181-03 – PDF DOWNLOAD

SERIAL NUMBERS PC500LC- 10M0 95001
PC500LC- 10R 100001 and up

FOREWORD

• SINCE THIS MACHINE IS LARGE IN SIZE, IT IS DIVIDED INTO SOME UNITS TO MEET THE TRANSPORTATION CONDITIONS AND REGULATIONS APPLIED TO THE TRANSPORTA- TION ROUTE WHEN SHIPPED FROM OUR FACTORY.
• THIS MANUAL DESCRIBES HOW TO ASSEMBLE THE UNITS INTO THE COMPLETE THAT THIS MACHINE WILL DISPLAY ITS QUALITY LL USE IT SAFELY ACCORDING TO THE OPERATION MANUAL
• MANY UNITS ARE LARGE IN SIZE AND HEAVY IN WEIGHT AND MAY BE HANDLED IN A DANGEROUS PLACE OR POSTURE AND MANY WORKERS MAY HAVE TO WORK TOGETHER TO SLING THEM WITH CRANES.
• CORDINGLY, BEFORE STARTING THE ASSEMBLY WORK, THE WORK SUPERVISOR IS REQUIRED TO HOLD A SAFETY MEETING TO OBLIGE THE WORKERS TO PUT ON PRO- TECTIVE GEAR AND APPOINT A WORK LEADER AND A CRANE WORK SIGNAL MAN AND ALLOT ROLES TO ALL THE WORKERS FOR SAFE WORK. )
• PARTICULAR, THE ABOVE MEETING IS MORE IMPORTANT WHEN WORKER OF DIF- FERENT LANGUAGES AND CUSTOMS WORK TOGETHER. 4HE FOLLOWING IS A REFERENCE SUPERVISION SYSTEM DIAGRAM.

TABLE OF CONTENTS:

Komatsu PC500LC-10M0 PC500LC-10R Hydraulic Excavator Field Assembly Instruction ManualGEN00181-03 – PDF DOWNLOAD

COVER 1
FOREWORD 3
CONTENTS 4
Specifications 7
Precautions for Field Assembly 8
Disposal of removed parts 9
Assembling procedures, applicable equipment and schedule 10
Flow of field assembly 11
Kit layout diagram 12
Transportation 13
Tool list for field assembly 16
Tightening torque 17
Coating materials 22
Selection of wire ropes used for assembly 26
Selection of nylon slings used for assembly 27
A Assembly of Chassis 29
A-1 Installation of steps 30
A-2 Installation of climbing grip 31
A-3 Installation of handrail (if equipped) 32
A-4 Installation of mirror 33
B Assembling of Work Equipment 37
B-1 Installation of boom cylinder 38
B-2 Releasing remaining pressure in hydraulic circuit 40
B-3 Installation of boom cylinder hoses 41
B-4 Installation of boom cylinder top pin 42
B-5 Installation of boom assembly 43
B-6 Installation of hoses from chassis along top of boom 45
B-7 Connection of boom cylinder head 46
B-8 Installation of arm assembly 47
B-9 Installation of bucket cylinder hoses between boom and bucket cylinder 49
B-10Installation of bucket assembly 51
B-11 Connection of work equipment grease piping 53
B-12 Connection of work equipment wiring 55
B-13 Installation of LED working lamps (if equipped) 56
B-14 Greasing after completion of work equipment 57
B-15Bleeding air from work equipment hyd circuit 58
C Assembling of counterweight and adjustment 59
C-1 Adjustment of track tension 60
C-2 Sticking sheet to revolving frame 63
C-3 Sticking sheet to counterweight 64
C-4 Installation of rear view mirror 65
C-5 Installation of camera (if equipped) 66
C-6 Installation of counterweight 74
M Procedure for Inspection and Maintenance after Completion of Assembly 83
M-1 Replacement of return filter (Standard filter to flushing filter) 84
M-2 Flushing of hydraulic circuit 86
M-3 Replacement of return filter (Flushing filter to standard filter) 88
M-4 Check of oil/coolant level at each part 90
M-5 Inspection of oil level in hydraulic tank and refill 92
M-6 Parts to be touched up after field assembly 94
M-7 Adjust KomVision Camera angle (KomVision Spec)(Camera calibration and
12 m visibility check) 95
M-8 Error code112
Mounting bolt torque check sheet113
FIELD ASSEMBLY INSPECTION REPORT117

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