Komatsu PC500LC-10R Hydraulic Excavator Operation & Maintenance Manual PEN01206-04 – PDF DOWNLOAD

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Komatsu PC500LC-10R Hydraulic Excavator Operation & Maintenance Manual PEN01206-04 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu PC500LC-10R Hydraulic Excavator Operation & Maintenance Manual PEN01206-04 – PDF DOWNLOAD

SERIAL NUMBERS 100010 and up

READ THIS MANUAL:

• This manual gives details of the operation and methods of inspection and maintenance for this machine that
  must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental
  safety rules for the operation and maintenance of machines.
• Read, understand and follow all precautions and warnings in this manual and on the machine before performing
  operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
  Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
• If you perform any operation, inspection, or maintenance under conditions that are not described in this manual,
  understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should
  you or others engage in the prohibited uses or actions described in this manual. It is dangerous to perform improper
  operation and maintenance of the machine. It may cause serious injury or death.
• If you sell the machine, be sure to give this manual to the new owner together with the machine.
  Always keep this Operation and Maintenance Manual in the indicated location so that all relevant personnel can
  read it at any time.

Contact us: [email protected]

TABLE OF CONTENTS:

Komatsu PC500LC-10R Hydraulic Excavator Operation & Maintenance Manual PEN01206-04 – PDF DOWNLOAD

FOREWORD 1-1
READ THIS MANUAL 1-6
SAFETY INFORMATION 1-7
INTRODUCTION 1-8
MAIN USE OF MACHINE 1-8
DIRECTIONS OF MACHINE 1-8
VISIBILITY FROM OPERATOR’S SEAT 1-9
PRODUCT INFORMATION 1-11
LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO PLATE 1-11
LOCATION OF ENGINE NUMBER PLATE 1-11
SERVICE METER LOCATION 1-12
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1-12
ABBREVIATION LIST 1-13
SAFETY 2-1
SAFETY LABELS 2-2
LOCATION OF SAFETY LABELS 2-3
CONTENTS OF SAFETY LABELS 2-5
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2-13
PRECAUTIONS BEFORE STARTING OPERATION 2-13
PREPARATIONS FOR SAFE OPERATION 2-13
PRECAUTIONS TO PREVENT FIRE 2-15
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2-17
DO NOT GET CAUGHT IN WORK EQUIPMENT 2-18
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2-19
PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS 2-19
UNAUTHORIZED MODIFICATION 2-19
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2-20
PRECAUTIONS RELATED TO CAB GLASS 2-20
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2-20
PRECAUTIONS FOR OPERATION 2-21
PRECAUTIONS FOR JOBSITE 2-21
START ENGINE 2-23
PRECAUTIONS FOR OPERATION 2-26
PRECAUTIONS FOR TRANSPORTATION 2-34
TOWING AND BEING TOWED 2-35
LIFTING OPERATION BY USING BUCKET WITH HOOK 2-35
PRECAUTIONS FOR MAINTENANCE 2-37
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2-37
PRECAUTIONS FOR CHECK AND MAINTENANCE 2-41
OPERATION 3-1
GENERAL VIEW 3-2
MACHINE EQUIPMENT NAME 3-2
CAB EQUIPMENT NAMES 3-4
CONTROLS AND GAUGES NAMES 3-5
EXPLANATION OF COMPONENTS 3-9
EXPLANATION OF MACHINE MONITOR EQUIPMENT 3-9
SWITCHES 3-90
CONTROL LEVERS AND PEDALS 3-99
OTHER EQUIPMENT 3-103
MACHINE OPERATIONS AND CONTROLS 3-122
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE 3-122
METHOD FOR STARTING ENGINE 3-156
METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-159
METHOD FOR STOPPING ENGINE 3-170
METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
3-171
CONTENTS FOREWORD
1-2
METHOD FOR STEERING MACHINE 3-175
METHOD FOR SWINGING MACHINE 3-177
METHOD FOR OPERATING WORK EQUIPMENT 3-178
HANDLE WORKING MODE 3-180
PROHIBITED OPERATIONS 3-183
PRECAUTIONS FOR OPERATION 3-188
PRECAUTIONS FOR WORKING ON SLOPE 3-190
METHOD FOR ESCAPING FROM MUD 3-191
RECOMMENDED APPLICATIONS 3-192
EFFECTIVE USE OF HYDRAULIC EXCAVATOR 3-193
METHOD FOR REPLACING BUCKET 3-194
METHOD FOR PARKING MACHINE 3-196
METHOD FOR CHECKING AFTER FINISHING WORK 3-197
LOCK 3-198
HANDLE AIR CONDITIONER 3-202
EXPLANATION OF AIR CONDITIONER EQUIPMENT 3-203
METHOD FOR OPERATING AIR CONDITIONER 3-208
HANDLE RADIO 3-216
EXPLANATION OF RADIO EQUIPMENT 3-216
METHOD FOR CONTROLLING RADIO 3-219
STOW ANTENNA 3-221
TRANSPORTATION 3-222
PRECAUTIONS FOR TRANSPORTING MACHINE 3-222
SELECT TRANSPORTATION METHOD 3-222
LOADING AND UNLOADING WITH TRAILER 3-223
METHOD FOR LIFTING MACHINE 3-235
COLD WEATHER OPERATION 3-237
COLD WEATHER OPERATION INFORMATION 3-237
PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER 3-239
AFTER COLD WEATHER SEASON 3-239
PRECAUTIONS FOR LONG-TERM STORAGE 3-240
PREPARATION FOR LONG-TERM STORAGE 3-240
MAINTENANCE DURING LONG-TERM STORAGE 3-240
STARTING MACHINE AFTER LONG-TERM STORAGE 3-241
TROUBLES AND ACTIONS 3-242
ACTIONS WHEN RUNNING OUT OF FUEL 3-242
PHENOMENA THAT ARE NOT FAILURES 3-245
PRECAUTIONS FOR TOWING MACHINE 3-246
PRECAUTIONS FOR SEVERE JOB CONDITION 3-247
PRECAUTIONS FOR DISCHARGED BATTERY 3-248
OTHER TROUBLE 3-253
MAINTENANCE 4-1
PRECAUTIONS FOR MAINTENANCE 4-2
CHECK SERVICE METER READING 4-2
KOMATSU GENUINE REPLACEMENT PARTS 4-2
KOMATSU GENUINE LUBRICANTS 4-2
ALWAYS USE CLEAN WASHER FLUID 4-2
FRESH AND CLEAN LUBRICANTS 4-2
CHECK DRAINED OIL AND USED FILTER 4-2
PRECAUTIONS FOR REFILLING OIL OR FUEL 4-2
PRECAUTIONS FOR WELDING 4-2
DO NOT DROP THINGS INSIDE MACHINE 4-2
DUSTY JOBSITES 4-2
AVOID MIXING OIL 4-3
LOCK INSPECTION COVERS 4-3
BLEED AIR FROM HYDRAULIC CIRCUIT 4-3
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES 4-3
CHECKS AFTER INSPECTION AND MAINTENANCE 4-3
FOREWORD CONTENTS
1-3
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE 4-3
CLOSE ENGINE HOOD SECURELY 4-3
PRECAUTIONS WHEN YOU CLEAN WORK EQUIPMENT CONTROL LEVER 4-4
OUTLINE OF MAINTENANCE 4-5
HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4-5
HANDLE ELECTRICAL COMPONENTS 4-10
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS 4-11
MAINTENANCE SCHEDULE 4-13
MAINTENANCE SCHEDULE TABLE 4-13
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER 4-15
MAINTENANCE PROCEDURE 4-16
WHEN REQUIRED 4-16
CHECKS BEFORE STARTING 4-43
EVERY 50 HOURS MAINTENANCE 4-44
EVERY 100 HOURS MAINTENANCE 4-46
EVERY 250 HOURS MAINTENANCE 4-47
EVERY 500 HOURS MAINTENANCE 4-50
EVERY 1000 HOURS MAINTENANCE 4-64
EVERY 2000 HOURS MAINTENANCE 4-71
EVERY 4000 HOURS MAINTENANCE 4-78
EVERY 5000 HOURS MAINTENANCE 4-83
EVERY 8000 HOURS MAINTENANCE 4-85
SPECIFICATIONS 5-1
SPECIFICATIONS 5-2
SPECIFICATIONS: PC500LC-10R 5-2
SPECIFICATIONS: PC500SE-10R (SE spec) 5-4
ATTACHMENTS AND OPTIONS 6-1
PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS 6-2
PRECAUTIONS WHEN SELECTING 6-2
READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY 6-2
PRECAUTIONS WHEN REMOVING AND INSTALLING 6-2
PRECAUTIONS FOR USING 6-2
HANDLE BUCKET WITH HOOK 6-3
PRECAUTIONS FOR OPERATION 6-3
HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT 6-4
EXPLANATION OF COMPONENTS ON MACHINE EQUIPPED WITH ATTACHMENT 6-4
METHOD FOR CHANGE-OVER AND CONNECT HYDRAULIC CIRCUIT FOR MACHINE READY
FOR INSTALLATION OF ATTACHMENT 6-7
METHOD FOR REMOVING AND INSTALLING ATTACHMENT 6-9
METHOD FOR OPERATING ATTACHMENT 6-15
LONG-TERM STORAGE 6-19
MAINTENANCE OF ADDITIONAL FILTER FOR BREAKER 6-19
SPECIFICATIONS 6-23
ATTACHMENTS AND OPTIONS 6-24
INSTALL ATTACHMENT 6-24
TRACK SHOES SELECTION 6-26
RECOMMENDED ATTACHMENT OPERATIONS 6-27
HYDRAULIC BREAKER 6-27
REPLACEMENT PARTS 7-1
DEFINED LIFE PARTS 7-2
DEFINED LIFE PARTS LIST 7-2
CONSUMABLE PARTS 7-3
CONSUMABLE PARTS 7-3
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 7-4
LUBRICATION CHART 7-6
USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT TEMPERATURE
RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS 7-8
INDEX 8-1

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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