Komatsu PC5500-6 Diesel Hydraulic Excavator Shop Manual PDF

Description

Komatsu PC5500-6 Diesel Hydraulic Excavator Shop Manual 15046-upD-GB-1b – PDF DOWNLOAD

FILE DETAILS:

Komatsu PC5500-6 Diesel Hydraulic Excavator Shop Manual 15046-upD-GB-1b – PDF DOWNLOAD 

Language : English
Pages : 1371
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Komatsu PC5500-6 Diesel Hydraulic Excavator Shop Manual 15046-upD-GB-1b – PDF DOWNLOAD 

Serial Number 15046 and up

COVER 0
00 Foreword 0
Introduction 4
Safety Instructions 9
01 Specifications 0
Specifications PC5500 61
02 SAFETY 0
2 1 SAFETY INFORMATION 13
2 1 SAFETY INFORMATION 0
2 2 OVERVIEW 0
2 3 SOUND PRESSURE LEVEL IN THE OPERATOR’S CAB 0
2 4 GENERAL PRECAUTIONS COMMON TO OPERATIONON THE EXCAVATOR 0
2 4 9 PRECAUTIONS AT JOBSITE 24
2 4 10 STARTING ENGINE 29
2 4 11 OPERATION 30
2 5 PRECAUTION FOR MAINTENANCE 0
2 5 1 GENERAL PRECAUTIONS 36
2 5 2 PRECAUTIONS FOR INSPECTION AND MAINTENANCE 42
2 5 3 PRECAUTIONS WITH HIGH PRESSURE FLUID 44
2 6 ADDITIONAL SAFETY INFORMATIONFOR TROUBLESHOOTING AND ADJUSTMENTS 0
2 7 SPECIAL SAFETY EQUIPMENT 0
10 Structure, Function 0
I INTRODUCTION 71
II SAFETY 9
III SPECIFICATIONS 76
1 MAIN ASSEMBLY GROUPS 87
1 1 General layout 103
1 2 Superstructure 105
1 3 Power House 107
1 4 Hydraulic Oil Reservoir 109
1 5 Hydraulic Oil Cooler 111
1 6 Fuel tank (Fuel reservoir) 113
1 7 Counter weight 115
1 8 Cab support 117
1 9 Operators cab 119
1 10 Control blocks 121
1 11 Swing gears 123
1 12 Under carriage 0
2 DRIVE 117
2 1 Prime drive assembly 129
2 2 Engine and gearbox mount 131
2 3 Torque supports 134
2 4 Radiator fan Drive Assy 135
2 5 Pump distributor gearbox (PTO) 137
2 5 1 Spline shaft housing 139
2 5 2 PTO lubrication and cooling 141
2 5 3 PTO valve adjustments 143
2 6 Coupling 147
2 6 1 Rubber type coupling “Reich”, (replaces “Geislinger Coupling”) 147
2 6 2 Oil filled type coupling “Geisslinger” 149
2 7 Air cleaner 151
3 HYDRAULIC OIL RESERVOIR 0
3 1 Hydraulic oil reservoir 155
3 2 Return and leak oil filter 0
3 3 Breather Filter 0
3 4 Location of electrical components 0
4 HYDRAULIC OIL COOLING 183
4 1 General 0
4 2 Hydraulic oil cooling circuit 0
4 3 Back pressure valve adjustment 0
4 4 Fan drive 0
4 4 1 Fan pump 0
4 4 2 Pressure relieve valve 0
4 4 3 Temperature relay 0
4 5 Cooler fan drive adjustment 0
5 CONTROLLING 207
5 1 Pilot pressure supply and adjustment 183
5 1 1 Pilot control arrangement 185
5 1 2 Pilot pressure adjustment 187
5 1 3 Check of Control Pressure 189
5 2 Slew brakes 191
5 3 Travel parking brake 194
5 4 Check of the pilot control logic 196
5 4 1 Check sheet FSA Page 1 198
5 4 2 Check sheet BHA Page 1 211
6 COMPONENTS 255
6 1 Main control block and valve arrangement 221
6 1 1 FSA arrangement 223
6 1 2 BHA arrangement 227
6 2 Distributor manifold 231
6 2 1 Front shovel attachment FSA 231
6 2 2 Back hoe attachment BHA 233
6 2 3 SRV with throttle check valve 235
6 2 4 Anti cavitation valve (check valve) 237
6 3 Main control block 239
6 3 1 Load holding valve 245
6 3 2 High pressure filter 247
6 3 3 Pressure relieve valves and anti-cavitation valve 249
6 3 4 Pressure relieve valves and anti-cavitation valve 251
6 4 Compact valve blocks 253
6 5 Compact valve blocks 255
6 6 Auxiliary gear pumps 257
6 7 Hydraulic cylinder 259
6 8 Swing ring 261
7 MAIN HYDRAULIC PUMPS AND PUMP REGULATION 301
7 1 General 265
7 1 1 Pump location 267
7 2 Main pump operating principles 269
7 2 1 Main pump function 274
7 3 Main pump checks and adjustments 277
7 3 1 Peak point diesel engine test 277
7 3 2 Pressure transducer test 279
7 3 3 Cut off function 280
7 3 4 Pump regulation 282
7 3 5 Swing pump volume reduction 283
7 4 Electronic pump regulation 284
7 5 Pump Controller CR700 287
7 6 Multi Monitor 289
7 7 Multimonitor software instruction 291
7 7 1 Multimonitor main control 291
7 7 2 Service Menu screen 291
7 7 3 Monitoring (menu item 01) 292
7 7 4 Abnormality Record (menu item 02) 293
7 7 5 Default (menu item 03) 296
7 7 6 Adjustment (menu item 04) 297
7 7 7 Display Setup (menu item 05) 299
7 7 8 Table of fault messages and adjustments 300
7 8 Trouble shooting pump and pump regulation 309
8 OPERATING HYDRAULIC 381
SM 15046-xD-GB-4 pdf 0
PC5500-6-D_Sec_8-3_rev2 pdf 533
PC5500-6-D_Sec_9-0_rev0 pdf 557
PC5500-6-D_Sec_10-0_rev1 pdf 575
PC5500-6-D_Sec_11-0_rev0a pdf 583
PC5500-6-D_Sec_12-0_rev3 pdf 589
PC5500-6-D_Sec_13_0_rev0a pdf 607
PC5500-6-D_Sec_14-0_rev2 pdf 623
PC5500-6-D_Sec_15-0_rev2 pdf 681
Safety pdf 0
SAFETY 9
CONTENTS 10
Overview 11
NORMAL OPERATIONS 11
REGULAR MAINTENANCE 11
TROUBLESHOOTING, ADJUSTMENTS AND REPAIR 11
ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLING, DISASSEMBLING AND TRANSPORTATION OF THE EXCAVATOR 11
GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR 12
PRECAUTIONS BEFORE STARTING OPERATION ON THE EXCAVATOR 12
PREPARATIONS FOR SAFE OPERATION 12
FIRE PREVENTION 14
PRECAUTIONS WHEN GETTING ON OR OFF THE MACHINE 16
BURN PREVENTION 17
PRECAUTIONS WHEN CLEANING CAB GLASS 17
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 18
PRECAUTIONS AT JOBSITE 19
STARTING ENGINE 25
OPERATION 26
PRECAUTION FOR MAINTENANCE 32
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 38
ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS 44
SPECIAL SAFETY EQUIPMENT 46
8 1 General layout 311
8 2 Floating function of boom and stick only FSA 315
8 3 Check and Adjustments for MRV’s and SRV’s 317
8 3 1 Check and Adjustments for MRV 319
8 3 2 Check and Adjustment for SRV’s 321
8 3 3 Check and adjustment of the throttle check valves 329
8 4 Hydraulic for the swing circuit 331
8 4 1 Hydraulic for the swing circuit 335
8 4 2 Slew gear box L & S 339
8 4 3 Slew parking brake 343
8 4 4 Slew service brake valve 347
8 4 5 Checks and adjustment of the slew pressure valve 352
8 5 Travel circuit 355
8 5 1 Rotary joint 357
8 5 2 Travel motor A2FMt 359
8 5 3 Travel gear 361
8 5 4 Travel parking brake 363
8 5 5 Travel control function 365
8 5 6 Check and Adjustment SRV travel system 368
9 TRACK TENSION SYSTEM 557
9 1 General layout 371
9 2 Track tensioning function 373
9 2 1 Cushioning 375
9 2 2 Pressure Increasing valve PIV 377
9 3 Track tensioning adjustment 381
9 3 1 Track tensioning function check 383
10 ACCESS LADDER HYDRAULICALLY OPERATED 575
10 1 Access ladder 387
10 2 Access ladder functional description 389
11 CENTRAL REFILLING SYSTEM 583
11 0 1 Functional description 395
12 HINTS FOR READING THE HYDRAULIC CIRCUIT DIAGRAM 589
12 1 General 401
12 2 Symbolic 403
12 2 1 Lines, unions 404
12 2 2 Components, valves 406
12 2 3 Sensors 406
12 2 4 Valves, valve components 407
12 2 5 Pump, motor, cylinder 411
13 HINTS FOR READING THE ELECTRIC CIRCUIT DIAGRAM 607
13 1 Designation of electrical components 418
13 2 Electric symbols 419
13 3 Symbols 421
13 3 1 Drawing concept 423
13 3 2 Reading of the circuit diagram 429
14 ELECTRONIC CONTROL SYSTEM ECS 623
14 1 General Function 435
15 AUTOMATIC LUBRICATION SYSTEM 681
15 1 General Function 439
15 2 Function of a lubrication cycle 441
15 3 Lubrication pump drive 449
15 4 Lubrication pump 451
15 4 1 Adjustments lubricating pump speed 453
15 4 2 Adjustments lubricating pump pressure 455
15 5 Lubricant Injector (metering valve) 457
15 5 1 Connection of one or more injectors 459
15 5 2 Function lubrication injector (metering valve) 461
15 6 End line pressure switch 465
15 7 Lubricant in line filter 467
15 8 Lubricant level sensor 469
15 8 1 Capacitive digital type for machines with ETM 469
15 8 2 Capacitive analog type for machines with PLC 471
15 9 Lubrication system function and controlling 473
15 9 1 Central Lubrication System (CLS) function and controlling with ETM system (PC 3000) 475
15 9 2 Swing ring lubrication system (SLS) function and controlling with ETM system (PC3000) 479
15 10 Adjustment of the lubrication system with ETM 486
15 11 Trouble shooting lubricating system 487
15 11 1 Lubrication pump cylinder does not move 488
15 11 2 Lubricant pressure built up very slowly or not at all 490
15 11 3 Insufficient lubricant supply to one or more attachment bearings 490
15 11 4 Insufficient lubricant at the swing ring gear 492
50 Disassembly and Assembly 0
1 INTRODUCTION 751
2 SAFETY 755
3 SUPERSTRUCTURE 805
4 UNDERCARRIAGE 1075
5 ATTACHMENT 1171
6 SERVICE INFORMATION 1337
7 TOOLS CATALOGUE 1349

IMAGES PREVIEW OF THE MANUAL:

S.V 20/12/24