Komatsu PC5500-6 Hydraulic Mining Shovel Shop Manual SN 15011 PDF

Description

Komatsu PC5500-6 Hydraulic Mining Shovel Shop Manual SN 15011 – PDF DOWNLOAD 

FILE DETAILS:

Komatsu PC5500-6 Hydraulic Mining Shovel Shop Manual SN 15011 – PDF DOWNLOAD 

Language : English
Pages : 517
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu PC5500-6 Hydraulic Mining Shovel Shop Manual SN 15011 – PDF DOWNLOAD 

MAIN MENU 0
COVER 1
INTRODUCTION 2
TABLE OF CONTENTS 3
FOREWORD 4
1 MAIN ASSEMBLY GROUPS 6
GENERAL LAY OUT 8
DRIVE 10
CONTROL BLOCKS 14
UNDERCARRIAGE, TRAVEL DRIVE 16
DRIVER’S CAB 18
2 DRIVE 19
PRIME DRIVE ASSEMBLY 21
ENGINE MOUNTS: CUMMINS ENGINE 23
COUPLING 25
AIR FILTER 27
FAN DRIVE AND RADIATOR ASSY 29
PUMP DISTRIBUTOR GEAR 35
HYDRAULIC PUMPS LOCATIONS, THEIR DRIVE SPEEDS AND FLOW RATES 45
3 HYDRAULIC OIL TANK 46
MAIN HYDAULIC TANK 47
RETURN AND LEAK OIL FILTER 52
BREATHER FILTER 54
4 HYDRAULIC OIL COOLING 55
GENERAL 57
HYDRAULIC OIL COOLING CIRCUIT 59
ADJUSTMENTS 61
FAN DRIVE 63
AXIAL PISTON PUMP 67
ADJUSTMENTS 69
5 CONTROLLING 72
LAY OUT 74
CONTROL PANEL 76
PILOT PRESSURE SUPPLY AND ADJUSTMENTS 78
REMOTE CONTROL VALVES ARRANGEMENT 84
FUNCTION PRINCIPLE OF THE ELECTRO-HYDRAULIC PROPORTIONAL CONTROL 86
PROPORTIONAL AMPLIFIER MODULES 94
RAMP TIME MODULES 98
ADJUSTMENTS OF AMPLIFIER AND RAMP TIME MODULES 100
ADJUSTMENT AND CHECKS FOR THE PRESSURE REDUCING VALVES FOR THE PUMP REGULATION 118
6 COMPONENTS 119
MAIN CONTROL BLOCKS AND HIGH PRESSURE FILTER 121
DISTRIBUTOR MANIFOLD 123
RESTRICTOR BLOCKS 125
ANTI CAVITATION VALVE BLOCK 129
REMOTE CONTROL VALVES 131
DIRECTIONAL SOLENOID VALVES 133
PROPORTIONAL SOLENOID VALVES 135
PRESSURE RELIEF VALVE, PILOT OPERATED 137
HIGH PRESSURE FILTER 139
CONTROL BLOCKS 141
HYDRAULIC CYLINDER 151
7 MAIN HYDRAULIC PUMPS 152
HYDRAULIC PUMPS LOCATIONS 154
FUNCTION EXPLANATION 156
CHECKS AND ADJUSTMENTS 171
LOCATION OF ADJUSTING DEVICES 171
BASIC SETTING PROCEDURE AT THE PUMP ONLY 173
PUMP REGULATION SYSTEM LAY OUT 181
8 OPERATING HYDRAULIC 182
HYDRAULIC FOR THE ATTACHMENT CYLINDER 183
ELECTRIC/HYDRAULIC FLOWCHARTS, LBA 186
ADJUSTMENTS FOR ATTACHMENT CYLINDERS 198
8 2 SWING CIRCUIT 212
HYDRAULIC MOTOR 216
SWING GEAR AND HOUSE BRAKE 220
SWING BRAKE VALVE 224
ELECTRIC/HYDRAULIC FLOWCHARTS 228
BRIEF EXPLANATION 232
SLEW MONITORING SYSTEM 238
ADJUSTMENTS/CHECKS 242
8 3 TRAVEL CIRCUIT 246
ROTARY DISTRIBUTOR 250
SIDE FRAME COMPONENTS 254
TRAVEL GEAR AND HOUSE BRAKE 256
ELECTRIC/HYDRAULIC FLOWCHARTS 260
ADJUSTMENTS/CHECKS 264
9 HYDRAULIC TRACK TENSION SYSTEM 267
HYDRAULIC TRACK TENSION SYSTEM 269
FUNCTION 271
PRESSURE INCREASING VALVE 275
TENSIONING CYLINDER 277
PRESSURE CHECKS/ADJUSTMENTS 279
10 HYDRAULIC OPERATED ACCESS LADDER 284
FUNCTION 286
11 CENTRAL REFILLING SYSTEM 289
FUNCTION 291
12 HINTS FOR THE HYDRAULIC CIRCUIT DIAGRAM 294
HINTS FOR READING THE CIRCUIT DIAGRAM 298
LEGEND FOR THE CIRCUIT DIAGRAM 298
13 HINTS FOR THE ELECTRIC CIRCUIT DIAGRAM 299
MARKINGS OF ELECTRICAL-SYMBOLS 300
GENERAL INFORMATION 306
EXPLANATION OF THE DRAWING CONCEPT 308
TERMINAL PLANS SHEETS 310
HOW TO READ THE CIRCUIT DIAGRAM 312
GENERAL CONTENTS 317
1 HYDRAULICALLY DRIVEN LUBE PUMP POWER MASTER III 318
FUNCTION 320
ADJUSTMENTS 326
2 ONE LINE SYSTEM WITH HYDRAULICALLY DRIVEN “POWER MASTER III” PUMP 327
FUNCTION 329
ELECTRIC CIRCUIT DIAGRAM EXPLANATION 333
SONAR SENSOR FOR GREASE LEVEL 337
ADJUSTMENTS: 339
ENDLINE PRESSURE SWITCH 339
INJECTORS 341
TIMER 343
3 PINION TYPE SYSTEM WITH HYDR DRIVEN “POWER MASTER III” PUMP 344
FUNCTION 346
ELECTRIC CIRCUIT DIAGRAM EXPLANATION 350
ADJUSTMENTS: 354
END-OF-LINE SWITCH SETTING 354
INJECTORS 356
TIMER 358
4 COMPONENTS 359
HYDRAULICALLY DRIVEN LUBE PUMP 361
INJECTORS 369
END-OF-LINE SWITCH 375
HYDRAULIC PLANS – 10 PAGES 376
HYDRAULIC PLANS PAGES 1 OF 10 376
HYDRAULIC PLANS PAGES 2 OF 10 377
HYDRAULIC PLANS PAGES 3 OF 10 378
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ELECTRICAL PLANS – 76 PAGES 386
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DESCRIPTION:

Komatsu PC5500-6 Hydraulic Mining Shovel Shop Manual SN 15011 – PDF DOWNLOAD 

FOREWORD:

With this SERVICE MANUAL KOMATSU MINING GERMANY GmbH provides you with the description of the construction and the function of the major systems of the hydraulic excavator PC 5500.
We describe for you all functions and how to carry out the inspections and adjustments.
How do you find “your” desired information?
In the table of CONTENTS all the functions and components are shown in their sequence of the description.

S.V 11/12/24