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KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22001 & UP) KOMATSU PC58UU 3 – PDF DOWNLOAD
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- KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:22001 & UP
- PUBLICATION NUMBER:SEAM040504T
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KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22001 & UP) KOMATSU PC58UU 3
KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22001 & UP) KOMATSU PC58UU 3 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22001 & UP) KOMATSU PC58UU 3
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22001 & UP) KOMATSU PC58UU 3
COVER...................................................................................................... 1 FOREWORD................................................................................................... 2 FOREWORD............................................................................................... 3 SAFETY INFORMATION..................................................................................... 6 INTRODUCTION........................................................................................... 8 DIRECTIONS OF MACHINE.............................................................................. 8 PRODUCT INFORMATION.................................................................................... 9 PRODUCT IDENTIFICATION NUMBER(PIN)/MACHINE SERIAL NO.PLATE......................................... 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................................................ 9 EPA NAMEPLATE...................................................................................... 10 SERVICE METER LOCATION............................................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................................................ 11 CONTENTS................................................................................................... 12 SAFETY..................................................................................................... 15 SAFETY INFORMATION..................................................................................... 16 SAFETY LABELS.......................................................................................... 18 LOCATION OF SAFETY LABELS.......................................................................... 19 SAFETY LABELS...................................................................................... 20 SAFETY INFORMATION..................................................................................... 28 SAFETY RULES....................................................................................... 28 IF ABNORMALITIES ARE FOUND......................................................................... 28 WORKING WEAR AND PERSONA PROTECTIVE ITEMS.......................................................... 28 FIRE EXTINGUISHER AND FIRST AID KIT................................................................ 28 SAFETY EQUIPMENT................................................................................... 28 KEEP MACHINE CLEAN................................................................................. 29 KEEP OPERATOR'S COMPARTMENT CLEAN.................................................................. 29 LEAVING OPERATOR'S SEAT WITH LOCK.................................................................. 29 HANDRAILS AND STEPS................................................................................ 30 MOUNTING AND DISMOUNTING........................................................................... 30 NO PERSONS ON ATTACHMENTS.......................................................................... 30 DO NOT GET CAUGHT IN ARTICULATED PORTION........................................................... 30 BURN PREVENTION.................................................................................... 31 FIRE PREVENTION AND EXPLOSION PREVENTION........................................................... 31 ACTION IF FIRE OCCURS.............................................................................. 32 WINDSHIELD WASHER FLUID............................................................................ 32 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION................................... 32 ATTACHMENT INSTALLATION............................................................................ 33 ATTACHMENT COMBINATIONS............................................................................ 33 WINDOWS............................................................................................ 33 PROTECRION AGAINST FALLS IN AN OPERATION IN FRONT OF THE OPERATOR'S SEAT (CANOPY SPECIFICATION).... 33 UNAUTHORIZED MODIFICATIONS......................................................................... 33 SAFETY AT JOBSITE.................................................................................. 33 WORKING ON LOOSE GROUND............................................................................ 34 DISTANCE TO HIGH VOLTAGE CABLES.................................................................... 34 ENSURE GOOD VISIBILITY............................................................................. 34 VENTILATION FOR ENCLOSED AREA...................................................................... 35 SIGNALMAN'S SIGNAL AND SIGNS....................................................................... 35 EMERGENCY EXIT FROM OPERATOR'S CAB................................................................. 35 ASBESTOS DUST HAZARD PREVENTION.................................................................... 35 SAFETY MACHINE OPERATION............................................................................... 36 STARTING ENGINE.................................................................................... 36 CHECKS BEFORE STARTING ENGINE.................................................................. 36 SAFETY RULES FOR STARTING ENGINE............................................................... 36 STARTING ENGINE IN COLD WEATHER................................................................ 37 OPERATION ......................................................................................... 38 CHECKS BEFORE OPERATION........................................................................ 38 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS................................................... 38 SAFETY RULES FOR TRAVELING..................................................................... 39 TRAVELING ON SLOPES............................................................................ 40 OPERATIONS ON SLOPES........................................................................... 41 PROHIBITED OPERATIONS.......................................................................... 41 OPERATIONS ON SNOW............................................................................. 42 PARKING MACHINE................................................................................ 43 TRANSPORTATION..................................................................................... 44 LOADING AND UNLOADING.......................................................................... 44 SHIPPING THE MACHINE........................................................................... 44 BATTERY............................................................................................ 45 BATTERY HAZARD PREVENTION...................................................................... 45 STARTING ENGINE WITH BOOSTER CABLES............................................................ 46 TOWING............................................................................................. 47 SAFETY RULES FOR TOWING........................................................................ 47 LIFTING OBJECTS WITH BUCKET........................................................................ 48 SAFETY RULES FOR LIFTING OBJECTS............................................................... 48 SAFETY MAINTENANCE INFORMATION......................................................................... 49 WARNING TAG........................................................................................ 49 KEEP WORK PLACE CLEAN AND TIDY..................................................................... 49 APPOINT LEADER WHEN WORKING WITH OTHERS............................................................ 49 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE........................................................ 49 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING................................................. 50 PROPER TOOLS....................................................................................... 51 PERSONNEL.......................................................................................... 51 ATTACHMENTS........................................................................................ 51 WORK UNDER THE MACHINE............................................................................. 51 NOISE.............................................................................................. 51 WHEN USING HAMMER.................................................................................. 52 WELDING WORKS...................................................................................... 52 REMOVING BATTERY TERMINALS......................................................................... 52 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION............................... 52 DO NOT DISASSEMBLE RECOIL SPRINGS.................................................................. 52 SAFETY RULES FOR HIGH-PRESSURE OIL................................................................. 53 SAFETY HANDLING HIGH-PRESSURE HOSES................................................................ 53 WASTE MATERIALS.................................................................................... 53 AIR CONDITIONER MAINTENANCE........................................................................ 53 COMPRESSED AIR..................................................................................... 54 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................................... 54 OPERATION.................................................................................................. 55 MACHINE VIEW ILLUSTRATIONS............................................................................. 56 OVERALL MACHINE VIEW............................................................................... 56 CONTROLS AND GAUGES................................................................................ 57 DETAILED CONTROLS AND GAUGES........................................................................... 58 MONITORING SYSTEM.................................................................................. 58 SWITCHES........................................................................................... 66 CONTROL LEVERS AND PEDALS.......................................................................... 69 WINDSHIELD......................................................................................... 75 SLIDING DOOR....................................................................................... 79 REAR WINDOW........................................................................................ 80 SIDE WINDOW........................................................................................ 81 EMERGENCY ESCAPE HAMMER............................................................................ 81 CAP WITH LOCK...................................................................................... 82 ENGINE HOOD........................................................................................ 83 MUD COVER.......................................................................................... 84 FUSE............................................................................................... 85 BLOCK FUSE......................................................................................... 85 AUXILIARY ELECTRIC POWER........................................................................... 86 OPERATION MANUAL STORAGE........................................................................... 86 TOOL BOX........................................................................................... 87 GREASE PUMP HOLDER................................................................................. 87 ASHTRAY............................................................................................ 88 MACHINE OPERATIONS AND CONTROLS........................................................................ 89 BEFORE STARTING ENGINE............................................................................. 89 STARTING ENGINE....................................................................................103 AFTER STARTING ENGINE..............................................................................107 STOPPING THE ENGINE................................................................................111 MACHINE OPERATION..................................................................................112 STEERING THE MACHINE...............................................................................116 SWINGING...........................................................................................118 WORK EQUIPMENT CONTROLS AND OPERATIONS.............................................................119 PROHIBITED OPERATIONS..............................................................................121 GENERAL OPERATION INFORMATION......................................................................123 TRAVELING ON SLOPES................................................................................126 ESCAPE FROM MUD....................................................................................128 RECOMMENDED APPLICATIONS...........................................................................129 BUCKET REPLACEMENT.................................................................................131 PARKING MACHINE....................................................................................132 MACHINE INSPECTION AFTER DAILY WORK................................................................134 LOCKING............................................................................................134 ELECTRONIC CONTROL SYSTEM HANDLING.................................................................135 ROAD LINERS AND RUBBER SHOES.......................................................................144 TRANSPORTATION.........................................................................................149 TRANSPORTATION PROCEDURE...........................................................................149 LOADING AND UNLOADING WITH TRAILER.................................................................149 LIFTING MACHINE....................................................................................153 COLD WEATHER OPERATION.................................................................................155 COLD WEATHER OPERATION INFORMATION.................................................................155 CAB HEATER IN COLD WEATHER.........................................................................156 AFTER DAILY WORK COMPLETION........................................................................157 AFTER COLD WEATHER SEASON..........................................................................157 LONG TERM STORAGE......................................................................................158 BEFORE STORAGE.....................................................................................158 DURING STORAGE.....................................................................................158 AFTER STORAGE......................................................................................158 TROUBLES AND ACTIONS...................................................................................159 RUNNING OUT OF FUEL................................................................................159 PHENOMENA THAT ARE NOT FAILURES....................................................................159 TOWING THE MACHINE.................................................................................162 SEVERE JOB CONDITION...............................................................................162 DISCHARGED BATTERY.................................................................................163 OTHER TROUBLE......................................................................................166 MAINTENANCE................................................................................................170 MAINTENANCE INFORMATION................................................................................171 LUBRICANTS, COOLANT AND FILTERS........................................................................173 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............................................173 ELECTRIC SYSTEM MAINTENANCE........................................................................175 WEAR PARTS.............................................................................................176 WEAR PARTS LIST....................................................................................176 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS............................................................177 PROPER SELECTION...................................................................................177 TIGHTENING TORQUE SPECIFICATIONS.......................................................................181 TIGHTENING TORQUE LIST.............................................................................181 SAFETY CRITICAL PARTS..................................................................................182 SAFETY CRITICAL PARTS LIST.........................................................................182 MAINTENANCE SCHEDULE...................................................................................183 MAINTENANCE SCHEDULE CHART.........................................................................183 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................................................184 MAINTENANCE PROCEDURE..................................................................................185 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).....................................185 WHEN REQUIRED......................................................................................186 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...................................................186 CLEAN INSIDE OF COOLING SYSTEM.................................................................191 CLEAN WATER SEPARATOR ELEMENT..................................................................194 DRAIN WATER AND SEDIMENT FROM FUEL TANK........................................................194 CLEAN FUEL TANK................................................................................195 CHECK AND TIGHTEN TRACK SHOE BOLTS.............................................................196 CHECK AND ADJUST TRACK TENSION.................................................................197 CHECK ROAD LINERS OR RUBBER SHOES..............................................................199 CHECK AND ADJUST RUBBER SHOE TENSION...........................................................201 REPLACE ROAD LINERS............................................................................202 REPLACE RUBBER SHOES...........................................................................203 CHANGE ROAD LINER OR STEEL SHOES TO RUBBER SHOES...............................................205 REPLACE BUCKET TEETH...........................................................................206 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.....................................................209 CHECK, CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER......................................210 BLEEDING AIR FROM HYDRAULIC SYSTEM.............................................................211 CHECK BEFORE STARTING..............................................................................213 EVERY 100 HOURS MAINTENANCE........................................................................214 LUBRICATING....................................................................................214 EVERY 250 HOURS MAINTENANCE........................................................................215 REPLACE ENGINE OIL IN ENGINE OIL PAN...........................................................215 REPLACE HYDRAULIC FILTER ELEMENT...............................................................216 CHECK AND ADJUST COOLING FAN BELT TENSION......................................................217 CHECK LEVEL OF BATTERY ELECTROLYTE.............................................................219 EVERY 500 HOURS MAINTENANCE........................................................................221 REPLACE ENGINE OIL FILTER CARTRIDGE............................................................221 REPLACE FUEL FILTER CARTRIDGE..................................................................222 CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL....................................................223 LUBRICATING....................................................................................224 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS............................................226 EVERY 1000 HOURS MAINTENANCE.......................................................................227 CHANGE OIL IN FINAL DRIVE CASE.................................................................227 CHECK ENGINE VALVE CLEARANCE,ADJUST............................................................227 EVERY 2000 HOURS MAINTENANCE.......................................................................228 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER...................................................228 CHECK ALTERNATOR, STARTING MOTOR...............................................................229 SPECIFICATIONS.............................................................................................230 SPECIFICATIONS.........................................................................................231 ATTACHMENTS, OPTIONS.......................................................................................233 ATTACHMENTS AND OPTIONS-GENERAL INFORAMTION............................................................234 SAFETY FIRST.......................................................................................234 ATTACHMENT INSTALLATION............................................................................235 BUCKET WITH HOOK.......................................................................................236 HOOK CONDITION.....................................................................................236 PROHIBITED OPERATIONS..............................................................................236 AIR CONDITIONER........................................................................................237 CONTROL PANEL AND COMPONENTS.......................................................................237 AIR CONDITIONER CONTROLS...........................................................................240 AIR CONDITIONER MAINTENANCE........................................................................241 DEFROSTER CONTROLS.....................................................................................245 CONTROL PANEL......................................................................................245 MACHINE READY FOR ATTACHMENT...........................................................................247 LOCATIONS..........................................................................................247 HYDRAULIC CIRCUIT..................................................................................249 ATTACHMENT OPERATIONS..............................................................................250 LONG TERM STORAGE..................................................................................252 X WEIGHT (ADDITIONAL COUNTERWEIGHT) REMOVAL AND INSTALLATION METHOD....................................253 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....................................256 CONTROL PATTERN CHANGE PROCEDURE...................................................................256 MACHINE CONTROL PATTERNS...........................................................................257 ATTACHMENT GUIDE.......................................................................................258 ATTACHMENT COMBINATIONS............................................................................258 RECOMMENDED ATTACHMENT OPERATIONS......................................................................259 HYDRAULIC BREAKER..................................................................................259 INDEX......................................................................................................264
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