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KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22301 & UP) KOMATSU PC58UU-3 – PDF DOWNLOAD
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- KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- PUBLICATION NUMBER:TEN00070-00
- SERIAL NUMBER:22301 & UP3
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Description
KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22301 & UP) KOMATSU PC58UU-3
KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22301 & UP) KOMATSU PC58UU-3 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22301 & UP) KOMATSU PC58UU-3
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU PC58UU-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:22301 & UP) KOMATSU PC58UU-3
COVER..................................................................................................... 1 FOREWORD.................................................................................................. 2 FOREWORD.............................................................................................. 3 SAFETY INFORMATION.................................................................................... 6 INTRODUCTION.......................................................................................... 8 DIRECTIONS OF MACHINE............................................................................. 8 BREAKING-IN THE NEW MACHINE....................................................................... 8 PRODUCT INFORMATION................................................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...................................... 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION....................................................... 9 EPA NAMEPLATE..................................................................................... 10 SERVICE METER LOCATION............................................................................ 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....................................................... 11 CONTENTS.................................................................................................. 12 SAFETY.................................................................................................... 15 SAFETY INFORMATION.................................................................................... 16 SAFETY LABELS......................................................................................... 18 LOCATION OF SAFETY LABELS......................................................................... 19 SAFETY LABELS..................................................................................... 20 SAFETY INFORMATION.................................................................................... 28 SAFETY RULES...................................................................................... 28 IF PROBLEMS ARE FOUND............................................................................. 28 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS........................................................ 28 FIRE EXTINGUISHER AND FIRST AID KIT............................................................... 28 SAFETY EQUIPMENT.................................................................................. 28 KEEP MACHINE CLEAN................................................................................ 29 KEEP OPERATOR'S COMPARTMENT CLEAN................................................................. 29 LEAVING OPERATOR'S SEAT WITH LOCK................................................................. 29 HANDRAILS AND STEPS............................................................................... 30 MOUNTING AND DISMOUNTING.......................................................................... 30 NO PERSONS ON ATTACHMENTS......................................................................... 30 DO NOT GET CAUGHT IN ARTICULATED PORTION.......................................................... 30 BURN PREVENTION................................................................................... 31 FIRE PREVENTION AND EXPLOSION PREVENTION.......................................................... 31 ACTION IF FIRE OCCURS............................................................................. 32 WINDSHIELD WASHER FLUID........................................................................... 32 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION.................................. 32 ATTACHMENT INSTALLATION........................................................................... 33 ATTACHMENT COMBINATIONS........................................................................... 33 WINDOWS........................................................................................... 33 PROTECTION AGAINST FALLS IN AN OPERATION IN FRONT OF THE OPERATOR'S SEAT(CANOPY SPECIFICATION).... 33 UNAUTHORIZED MODIFICATIONS........................................................................ 33 SAFETY AT JOBSITE................................................................................. 33 WORKING ON LOOSE GROUND........................................................................... 34 DISTANCE TO HIGHT VOLTAGE CABLES.................................................................. 34 ENSURE GOOD VISIBILITY............................................................................ 34 VENTILATION FOR ENCLOSED AREA..................................................................... 35 SIGNALMAN'S SIGNAL AND SIGNS...................................................................... 35 EMERGENCY EXIT FROM OPERATOR'S CAB................................................................ 35 ASBESTOS DUST HAZARD PREVENTION................................................................... 35 SAFETY MACHINE OPERATION.............................................................................. 36 STARTING ENGINE................................................................................... 36 CHECKS BEFORE STARTING ENGINE................................................................. 36 SAFETY RULES FOR STARTING ENGINE.............................................................. 36 STARTING ENGINE IN COLD WEATHER............................................................... 37 OPERATION......................................................................................... 38 CHECKS BEFORE OPERATION....................................................................... 38 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS.................................................. 38 SAFETY RULES FOR TRAVELING.................................................................... 39 TRAVELING ON SLOPES........................................................................... 40 OPERATIONS ON SLOPES.......................................................................... 41 PROHIBITED OPERATIONS......................................................................... 41 OPERATIONS ON SNOW............................................................................ 42 PARKING MACHINE............................................................................... 43 TRANSPORTATION.................................................................................... 44 LOADING AND UNLOADING......................................................................... 44 SHIPPING THE MACHINE.......................................................................... 44 BATTERY........................................................................................... 45 BATTERY HAZARD PREVENTION..................................................................... 45 STARTING ENGINE WITH BOOSTER CABLES........................................................... 46 TOWING............................................................................................ 47 SAFETY RULES FOR TOWING....................................................................... 47 LIFTING OBJECTS WITH BUCKET....................................................................... 48 SAFETY RULES FOR LIFTING OBJECTS.............................................................. 48 SAFETY MAINTENANCE INFORMATION........................................................................ 49 WARNING TAG....................................................................................... 49 KEEP WORK PLACE CLEAN AND TIDY.................................................................... 49 APPOINT LEADER WHEN WORKING WITH OTHERS........................................................... 49 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE....................................................... 49 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING................................................ 50 PROPER TOOLS...................................................................................... 51 PERSONNEL......................................................................................... 51 ATTACHMENTS....................................................................................... 51 WORK UNDER THE MACHINE............................................................................ 51 NOISE............................................................................................. 51 WHEN USING HAMMER................................................................................. 52 WELDING WORKS..................................................................................... 52 REMOVING BATTERY TERMINALS........................................................................ 52 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.............................. 52 DO NOT DISASSEMBLE RECOIL SPRINGS................................................................. 52 SAFETY RULES FOR HIGH-PRESSURE OIL................................................................ 53 SAFETY HANDLING HIGH-PRESSURE HOSES............................................................... 53 WASTE MATERIALS................................................................................... 53 AIR CONDITIONER MAINTENANCE....................................................................... 53 COMPRESSED AIR.................................................................................... 54 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..................................................... 54 OPERATION................................................................................................. 55 MACHINE VIEW ILLUSTRATIONS............................................................................ 56 OVERALL MACHINE VIEW.............................................................................. 56 CONTROLS AND GAUGES............................................................................... 57 DETAILED CONTROLS AND GAUGES.......................................................................... 58 MONITORING SYSTEM................................................................................. 58 SWITCHES.......................................................................................... 66 CONTROL LEVERS AND PEDALS......................................................................... 69 WINDSHIELD........................................................................................ 75 SLIDING DOOR...................................................................................... 79 REAR WINDOW....................................................................................... 80 SIDE WINDOW....................................................................................... 81 EMERGENCY ESCAPE HAMMER........................................................................... 81 CAP WITH LOCK..................................................................................... 82 ENGINE HOOD....................................................................................... 83 MUD COVER......................................................................................... 84 FUSE.............................................................................................. 85 BLOCK FUSE........................................................................................ 85 AUXILIARY ELECTRIC POWER.......................................................................... 86 OPERATION MANUAL STORAGE.......................................................................... 86 TOOL BOX.......................................................................................... 87 GREASE PUMP HOLDER................................................................................ 87 ASHTRAY........................................................................................... 88 MACHINE OPERATIONS AND CONTROLS....................................................................... 89 BEFORE STARTING ENGINE............................................................................ 89 STARTING ENGINE...................................................................................103 AFTER STARTING ENGINE.............................................................................108 STOPPING THE ENGINE...............................................................................112 MACHINE OPERATION.................................................................................113 STEERING THE MACHINE..............................................................................117 SWINGING..........................................................................................119 WORK EQUIPMENT CONTROLS AND OPERATIONS............................................................120 PROHIBITED OPERATIONS.............................................................................122 GENERAL OPERATION INFORMATION.....................................................................124 TRAVELING ON SLOPES...............................................................................127 ESCAPE FROM MUD...................................................................................129 RECOMMENDED APPLICATIONS..........................................................................130 BUCKET REPLACEMENT................................................................................132 PARKING MACHINE...................................................................................133 MACHINE INSPECTION AFTER DAILY WORK...............................................................135 LOCKING...........................................................................................135 ELECTRONIC CONTROL SYSTEM HANDLING ...............................................................136 ROAD LINERS AND RUBBER SHOES......................................................................145 TRANSPORTATION........................................................................................150 TRANSPORTATION PROCEDURE..........................................................................150 LOADING AND UNLOADING WITH TRAILER................................................................150 LIFTING MACHINE...................................................................................154 COLD WEATHER OPERATION................................................................................156 COLD WEATHER OPERATION INFORMATION................................................................156 CAB HEATER IN COLD WEATHER........................................................................157 AFTER DAILY WORK COMPLETION.......................................................................158 AFTER COLD WEATHER SEASON.........................................................................158 LONG TERM STORAGE.....................................................................................159 BEFORE STORAGE....................................................................................159 DURING STORAGE....................................................................................159 AFTER STORAGE.....................................................................................159 TROUBLES AND ACTIONS..................................................................................161 RUNNING OUT OF FUEL...............................................................................161 PHENOMENA THAT ARE NOT FAILURES...................................................................161 TOWING THE MACHINE................................................................................164 SEVERE JOB CONDITION..............................................................................164 DISCHARGED BATTERY................................................................................165 OTHER TROUBLE.....................................................................................168 MAINTENANCE...............................................................................................172 MAINTENANCE INFORMATION...............................................................................173 OUTLINE OF SERVICE....................................................................................175 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC............................................175 ELECTRIC SYSTEM MAINTENANCE.......................................................................177 WEAR PARTS............................................................................................178 WEAR PARTS LIST...................................................................................178 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS...........................................................179 PROPER SELECTION..................................................................................179 TIGHTENING TORQUE SPECIFICATIONS......................................................................183 TIGHTENING TORQUE LIST............................................................................183 SAFETY CRITICAL PARTS.................................................................................184 SAFETY CRITICAL PARTS LIST........................................................................184 MAINTENANCE SCHEDULE..................................................................................185 MAINTENANCE SCHEDULE CHART........................................................................185 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER........................................................186 MAINTENANCE PROCEDURE.................................................................................187 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)....................................187 WHEN REQUIRED.....................................................................................188 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT..................................................188 CLEAN INSIDE OF COOLING SYSTEM................................................................193 CLEAN WATER SEPARATOR ELEMENT.................................................................196 DRAIN WATER AND SEDIMENT FROM FUEL TANK.......................................................196 CLEAN FUEL TANK...............................................................................197 CHECK AND TIGHTEN TRACK SHOE BOLTS............................................................198 CHECK AND ADJUST TRACK TENSION................................................................199 CHECK ROAD LINERS OR RUBBER SHOES.............................................................201 CHECK AND ADJUST RUBBER SHOE TENSION..........................................................203 REPLACE ROAD LINERS...........................................................................204 REPLACE RUBBER SHOES..........................................................................205 CHANGE ROAD LINER OR STEEL SHOES TO RUBBER SHOES..............................................207 REPLACE BUCKET TEETH..........................................................................208 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....................................................211 CHECK, CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER.....................................212 BLEEDING AIR FROM HYDRAULIC SYSTEM............................................................213 CHECK BEFORE STARTING.............................................................................215 EVERY 100 HOURS MAINTENANCE.......................................................................216 LUBRICATING...................................................................................216 EVERY 250 HOURS MAINTENANCE.......................................................................217 REPLACE ENGINE OIL IN ENGINE OIL PAN .........................................................217 REPLACE HYDRAULIC FILTER ELEMENT .............................................................218 CHECK AND ADJUST COOLING FAN BELT TENSION.....................................................219 CHECK LEVEL OF BATTERY ELECTROLYTE............................................................221 EVERY 500 HOURS MAINTENANCE.......................................................................223 REPLACE ENGINE OIL FILTER CARTRIDGE...........................................................223 REPLACE FUEL FILTER CARTRIDGE.................................................................224 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL..................................................225 LUBRICATING...................................................................................226 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS...........................................228 EVERY 1000 HOURS MAINTENANCE......................................................................229 CHANGE OIL IN FINAL DRIVE CASE................................................................229 CHECK ENGINE VALVE CLEARANCE, ADJUST..........................................................229 EVERY 2000 HOURS MAINTENANCE......................................................................230 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER..................................................230 CHECK ALTERNATOR, STARTING MOTOR..............................................................231 SPECIFICATIONS............................................................................................232 SPECIFICATIONS........................................................................................233 ATTACHMENTS, OPTIONS......................................................................................235 ATTACHMENTS AND OPTIONS-GENERAL INFORMATION...........................................................236 SAFETY FIRST......................................................................................236 ATTACHMENT INSTALLATION...........................................................................237 BUCKET WITH HOOK......................................................................................238 HOOK CONDITION....................................................................................238 PROHIBITED OPERATIONS.............................................................................238 AIR CONDITIONER.......................................................................................239 CONTROL PANEL AND COMPONENTS......................................................................239 AIR CONDITIONER CONTROLS..........................................................................242 AIR CONDITIONER MAINTENANCE.......................................................................243 DEFROSTER CONTROLS....................................................................................247 CONTROL PANEL.....................................................................................247 MACHINE READY FOR ATTACHMENT..........................................................................249 LOCATIONS.........................................................................................249 HYDRAULIC CIRCUIT.................................................................................251 ATTACHMENT OPERATIONS.............................................................................252 LONG TERM STORAGE.................................................................................254 X WEIGHT (ADDITIONAL COUNTERWEIGHT) REMOVAL AND INSTALLATION METHOD...................................255 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)...................................258 CONTROL PATTERN CHANGE PROCEDURE..................................................................258 MACHINE CONTROL PATTERNS..........................................................................259 ATTACHMENT GUIDE......................................................................................260 ATTACHMENT COMBINATIONS...........................................................................260 RECOMMENDED ATTACHMENT OPERATIONS.....................................................................261 HYDRAULIC BREAKER.................................................................................261 INDEX.....................................................................................................266
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