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Komatsu PC60-7 Hydraulic Excavator Operation & Maintenance Manual SN 58001 and up – PDF DOWNLOAD
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Komatsu PC60-7 Hydraulic Excavator Operation & Maintenance Manual
Book Code : SEAM0341 00
SERIAL NUMBERS PC60-7 – 58001 and up
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Description
Komatsu PC60-7 Hydraulic Excavator Operation & Maintenance Manual
TABLE OF CONTENTS:
Komatsu PC60-7 Hydraulic Excavator Operation & Maintenance Manual
MAIN MENU.......................................................................................... 0 COVER.............................................................................................. 1 CONTENTS........................................................................................... 12 FOREWORD........................................................................................... 5 FOREWORD....................................................................................... 6 SAFETY INFORMATION............................................................................. 7 INTRODUCTION................................................................................... 9 DIRECTIONS OF MACHINE...................................................................... 9 PRODUCT INFORMATION............................................................................ 10 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION............................................... 10 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION................................................ 6 SERVICE METER LOCATION..................................................................... 11 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR................................................ 11 SAFETY............................................................................................. 15 SAFETY INFORMATION............................................................................. 16 SAFETY RULES............................................................................... 24 IF ABNORMALITIES ARE FOUND................................................................. 24 WORKING WEAR AND PERSONA OE PROTECTIVE ITEMS............................................... 24 FIRE EXTINGUISHER AND FIRST AID KIT........................................................ 24 SAFETY EQUIPMENT........................................................................... 25 KEEP MACHINE CLEAN......................................................................... 25 KEEP OPERATOR'S COMPARTMENT CLEAN.......................................................... 25 LEAVING OPEARTOR'S SEAT WITH LOCK.......................................................... 25 HANDRAILS AND STEPS........................................................................ 26 MOUNTING AND DISMOUNTING................................................................... 26 NO PERSONS ON ATTACHMENTS.................................................................. 26 BURN PREVENTION............................................................................ 27 FIRE PREVENTION AND EXPLOSION PREVENTION................................................... 27 ACTION IF FIRE OCCURS...................................................................... 28 WINDSHIELD WASHER FLUID.................................................................... 28 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION........................... 28 ATTCHMENT INSTALLATION..................................................................... 29 ATTACHMENT COMBINATIONS.................................................................... 29 CAB WINDOW GLASSES......................................................................... 29 UNAUTHORIZED MODIFICATIONS................................................................. 29 SAFETY AT JOBSITE.......................................................................... 29 WORKING ON LOOSE GROUND.................................................................... 29 DISTANCE TO HIGH VOLTAGE CABLES............................................................ 30 ENSURE GOOD VISIBILITY..................................................................... 30 VENTILATION FOR ENCLOSED AREA.............................................................. 30 SIGNALMAN'S SIGNAL AND SIGNS............................................................... 31 EMERGENCY EXIT FROM OPERATOR'S CAB......................................................... 31 ASBESTOS DUST HAZARD PREVENTION............................................................ 31 WARNING LABELS AND PICTOGRAMS.................................................................. 18 WARNING LABELS AND PICTOGRAMS - LOCATION................................................... 19 WARNING LABELS AND PICTOGRAMS - ACTUAL..................................................... 20 SAFETY INFORMATION............................................................................. 24 SAFETY MACHINE OPERATION....................................................................... 32 BEFORE STARTING ENGINE..................................................................... 32 CHECKS BEFORE STARTING ENGINE.......................................................... 32 SAFETY RULES FOR STARTING ENGINE....................................................... 32 STARTING IN COLD WEATHER............................................................... 33 AFTER STARTING ENGINE...................................................................... 34 CHECKS AFTER STARTING ENGINE........................................................... 34 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................................... 34 SAFETY RULES FOR TRAVELING............................................................. 35 TRAVELING ON SLOPES.................................................................... 36 OPERATIONS ON SLOPES................................................................... 37 PROHIBITED OPERATIONS.................................................................. 37 OPERATIONS ON SNOW..................................................................... 38 PARKING MACHINE........................................................................ 39 TRANSPORTATION............................................................................. 40 LOADING AND UNLOADING.................................................................. 40 SHIPPING THE MACHINE................................................................... 40 BATTERY.................................................................................... 41 BATTERY HAZARD PREVENTION.............................................................. 41 STARTING ENGINE WITH BOOSTER CABLES.................................................... 42 TOWING..................................................................................... 43 SAFETY RULES FOR TOWING................................................................ 43 LIFTING OBJECTS WITH BUCKET................................................................ 44 SAFETY RULES FOR LIFTING OBJECTS....................................................... 44 SAFETY MAINTENANCE INFORMATION................................................................. 45 WARNING TAGS............................................................................... 45 KEEP WORK PLACE CLEAN AND TIDY............................................................. 45 APPOINT LEADER WHEN WORKING WITH OTHERS.................................................... 45 STOP ENGINE BEFORE CARRING OUT MAINTENANCE................................................. 46 TWO WORKER FOR MAINTENANCE WHEN ENGINE IN RUNNING.......................................... 47 PROPER TOOLS............................................................................... 47 ACCUMULATOR................................................................................ 47 PERSONNEL.................................................................................. 48 ATTACHMENTS................................................................................ 48 WORK UNDER THE MACHINE..................................................................... 48 NOISE...................................................................................... 48 WHEN USING HAMMER.......................................................................... 48 WELDING WORKS.............................................................................. 49 REMOVING BATTERY TERMINALS................................................................. 49 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....................... 49 DO NOT DISASSEMBLE RECOIL SPRINGS.......................................................... 49 SAFETY RULES FOR HIGH-PRESURE OIL.......................................................... 50 SAFETY HANDLING HIGH-PRESSURE HOSES........................................................ 50 WASTE MATERIALS............................................................................ 50 AIR CONDITIONER MAINTENANCE................................................................ 50 COMPRESSED AIR............................................................................. 51 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.............................................. 51 OPERATION.......................................................................................... 53 MACHINE VIEW ILLUSTRATIONS..................................................................... 54 OVERALL MACHINE VIEW....................................................................... 54 CONTROLS AND GAUGES........................................................................ 55 DETAILED CONTROLS AND GAUGES................................................................... 56 MONITORING SYSTEM.......................................................................... 56 SWITCHES................................................................................... 63 CONTROL LEVERS AND PEDALS.................................................................. 68 SUN ROOF................................................................................... 72 ENGINE HOOD................................................................................ 73 WINDSHEILD................................................................................. 74 EMERGENCY EXIT FROM OPERATOR'S CAB......................................................... 77 DOOR LOCK.................................................................................. 77 CAP WITH LOCK.............................................................................. 78 ASHTRAY.................................................................................... 79 RADIO...................................................................................... 80 FUSE....................................................................................... 84 FUSIBLELINK................................................................................ 84 CONTROLLERS................................................................................ 85 OPERATION MANUAL STORAGE................................................................... 85 TOOL BOX................................................................................... 85 GREASE GUN HOLDER.......................................................................... 85 MACHINE OPERATIONS AND CONTROLS................................................................ 86 BEFORE STARTING ENGINE..................................................................... 86 STARTING ENGINE............................................................................ 99 AFTER STARTING ENGINE......................................................................102 STOPPING THE ENGINE........................................................................105 CHECK AFTER SHUT OFF ENGINE................................................................105 MACHINE OPERATION..........................................................................106 STEERING THE MACHINE.......................................................................110 SWINGING...................................................................................112 WORK EQUIPMENT CONTROLS AND OPERATIONS.....................................................113 PROHIBITED OPERATIONS......................................................................115 GENERAL OPERATION INFORMATION..............................................................119 TRAVELING ON SLOPES........................................................................120 ESCAPE FROM MUD............................................................................122 RECOMMENDED APPLICATIONS...................................................................123 BUCKET REPLACEMENT AND INVERSION...........................................................125 PARKING MACHINE............................................................................128 MACHINE INSPECTION AFTER DAILY WORK........................................................129 LOCKING....................................................................................130 RUBBER SHOES AND ROAD LINERS...............................................................131 TRANSPORTATION.................................................................................136 TRANSPORTATION PROCEDURE...................................................................136 LOADING AND UNLOADING WITH TRAILER.........................................................136 LIFTING MACHINE............................................................................142 COLD WEATHER OPERATION.........................................................................145 COLD WEATHER OPERATION INFORMATION.........................................................145 AFTER DAILY WORK COMPLETION................................................................147 AFTER COLD WEATHER SEASON..................................................................147 LONG TERM STORAGE..............................................................................148 BEFORE STORAGE.............................................................................148 DURING STORAGE.............................................................................148 AFTER STORAGE..............................................................................148 STARTING MACHINE AFTER LONG-TERM STORAGE...................................................148 TROUBLES AND ACTIONS...........................................................................149 RUNNING OUT OF FUEL........................................................................149 PHENOMENA THAT ARE NOT FAILURES............................................................149 TOWING THE MACHINE.........................................................................149 LIGHTWEIGHT TOWING HOOK....................................................................150 SEVERE JOB CONDITION.......................................................................150 DISCHARGED BATTERY.........................................................................151 OTHER TROUBLE..............................................................................155 MAINTENANCE........................................................................................161 MAINTENANCE INFORMATION........................................................................162 LUBRICANTS, COOLANT AND FILTERS................................................................164 OIL........................................................................................164 ELECTRIC SYSTEM MAINTENANCE................................................................165 TIGHTENING TORQUE SPECIFICATIONS...............................................................166 TIGHTENING TORQUE LIST.....................................................................166 MAINTENANCE SCHEDULE...........................................................................167 MAINTENANCE SCHEDULE CHART.................................................................167 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.................................................169 MAINTENANCE PROCEDURE..........................................................................170 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).............................170 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE......................213 FUEL FILTER CARTRIDGE - REPLACE........................................................214 ENGINE VALVE CLEARANCES - INSPECT......................................................221 WHEN REQUIRED..............................................................................171 AIR CLEANER ELEMENT - CHECK/CLEAN/REPLACE..............................................171 COOLING SYSTEM COOLANT - CLEAN/CHANGE..................................................175 TRACK SHOE BOLTS - CHECK/TIGHTEN (MACHINE EQUIPPED WITH STEEL SHOES, ROAD LINES).......178 TRACK TENSION - CHECK/ADJUST (MACHINE EQUIPPED WITH STEEL SHOES, ROAD LINES)...........179 RUBBER SHOES OR ROAD LINERS - CHECK (MACHINE EQUIPPED WITH STEEL SHOES, ROAD LINES)....182 TRACK TENSION - CHECK/ADJUST (MACHINE EQUIPPED WITH RUBBER SHOES)......................184 RUBBER SHOES - REPLACE (MACHINE EQUIPPED WITH RUBBER SHOES)............................187 ROAD LINERS - REPLACE (MACHINE EQUIPPED WITH RUBBER SHOES).............................190 STEEL SHOES OR ROAD LINERS TO RUBBER SHOES - CHANGE....................................191 ELECTRICAL INTAKE AIR HEATER - INSPECT.................................................191 BUCKET TEETH (VERTICAL PIN TYPE) - REPLACE.............................................192 BUCKET TEETH (HORIZONTAL PIN TYPE) - REPLACE...........................................195 BUCKET CLEARENCE - ADJUST..............................................................196 WINSHIELD WASHER FLUID LEVEL - CHECK/ADD ..............................................197 BREAKER CIRCUIT ADDITIONAL OIL FILTER ELEMENT - REPLACE................................198 WASH WASHABLE FLOOR(IF EQUIPPED).......................................................199 HYDRAULIC SYSTEM - BASED AIR...........................................................202 CHECK BEFORE STARTING......................................................................205 EVERY 50 HOURS MAINTENANCE.................................................................206 FUEL TANK - DRAIN......................................................................206 EVERY 100 HOURS MAINTENANCE................................................................207 LUBRICATING............................................................................207 SWING MACHINERY CASE OIL - CHECK/ADD...................................................209 EVERY 250 HOURS MAINTENANCE................................................................210 FINAL DRIVE CASE OIL LEVEL - CHECK/ADD.................................................210 BATTERY ELECTROLYTE LEVEL - CHECK......................................................211 COOLING FAN BELT TENSION -INSPECT/ADJUST...............................................212 EVERY 500 HOURS MAINTENANCE................................................................213 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE......................213 FUEL FILTER CARTRIDGE - REPLACE........................................................214 SWING PINION GEAR OIL LEVEL - CHECK/ADD................................................215 SWING CIRCLE - LUBRICATE...............................................................215 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS....................216 HYDRAULIC OIL FILTER ELEMENT - REPLACE.................................................217 EVERY 1000 HOURS MAINTENANCE...............................................................218 SWING MACHINERY CASE OIL - CHANGE......................................................218 FINAL DRIVE CASE OIL - CHANGE..........................................................219 EVERY 2000 HOURS MAINTENANCE...............................................................220 PTO GEAR CASE OIL LEVEL - CHECK/ADD....................................................220 ALTERNATOR AND STARTING MOTOR - INSPECT................................................221 ENGINE VALVE CLEARANCES - INSPECT......................................................221 EVERY 4000 HOURS MAINTENANCE...............................................................222 WATER PUMP -INSPECT....................................................................222 EVERY 5000 HOURS MAINTENANCE...............................................................223 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER...........................................223 SPECIFICATIONS.....................................................................................225 SPECIFICATIONS.................................................................................226 ATTACHMENTS AND OPTIONS............................................................................229 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..................................................230 SAFETY FIRST...............................................................................230 ATTACHMENT INSTALLATION....................................................................231 BUCKET WITH HOOK...............................................................................232 HOOK CONDITION.............................................................................232 PROHIBITED OPERATIONS......................................................................232 AIR CONDITIONER................................................................................233 CONTROL PANEL..............................................................................233 AIR CONITIONER CONTROLS....................................................................238 AIR CONITIONER MAINTENANCE.................................................................238 MACHINE READY FOR ATTACHMENT...................................................................244 LOCATIONS..................................................................................244 HYDRAULIC CIRCUIT..........................................................................247 ATTACHMENT OPERATIONS......................................................................250 ACCUMULATOR................................................................................252 LONG TERM STORAGE..........................................................................253 SPECIFICATIONS.............................................................................254 ATTACHMENT GUIDE...............................................................................255 ATTACHMENT COMBINATIONS....................................................................255 AUTOMATIC GREASING SYSTEM......................................................................256 CONTROLLER.................................................................................256 CHECK BEFORE STARTING......................................................................259 EVERY 100 HOURS SERVICE....................................................................261 RECOMMENDED ATTACHMENT OPERATIONS..............................................................262 HYDRAULIC BREAKER..........................................................................262 INDEX..............................................................................................266 WEAR PARTS.........................................................................................268 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..................................................269 SAFETY CRITICAL PARTS......................................................................269 WEAR PARTS.....................................................................................270 WEAR PARTS LIST............................................................................270 FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMIBENT TEMPERATURE..................................271 PROPER SELECTION...........................................................................271
KOMATSU PC60-7 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 58001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC60-7 Hydraulic Excavator Operation & Maintenance Manual
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
