Komatsu PC650LC-11 Hydraulic Excavator Field Assembly Instruction Manual GEN00149-04 – PDF DOWNLOAD

Description

Komatsu PC650LC-11 Hydraulic Excavator Field Assembly Instruction Manual GEN00149-04 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu PC650LC-11 Hydraulic Excavator Field Assembly Instruction Manual GEN00149-04 – PDF DOWNLOAD

SERIAL NUMBERS 80001 and up

FOREWORD:

Since this machine is large in size, it is divided into some units to meet the transportation conditions and regulations applied to the transporta- tion route when shipped from our factory. This manual describes how to assemble the units into the complete machine in the field.

• We hope that this machine will display its quality and you will use it safely according to the operation manual. Many units are large in size and heavy in weight and may be handled in a dangerous place or posture and many workers may have to work together to sling them with cranes.
• Accordingly, before starting the assembly work, the work supervisor is required to hold a safety meeting to oblige the workers to put on pro- tective gear and appoint a work leader and a crane work signal man and allot roles to all the workers for safe work. In particular, the above meeting is more important when worker of dif- ferent languages and customs work together.

Customer Support: [email protected]

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TABLE OF CONTENTS:

Komatsu PC650LC-11 Hydraulic Excavator Field Assembly Instruction Manual GEN00149-04 – PDF DOWNLOAD

COVER 1
FOREWORD 3
CONTENTS 4
SPECIFICATIONS 7
PRECAUTIONS FOR FIELD ASSEMBLY 8
DISPOSAL OF REMOVED PARTS 9
ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE 10
KIT LAYOUT DIAGRAM 11
FLOW OF FIELD ASSEMBLY 12
TRANSPORTATION 13
LIST OF TOOLS FOR FIELD ASSEMBLING 18
TIGHTENING TORQUE 19
COATING MATERIALS 24
SELECTION OF WIRE ROPES USED FOR ASSEMBLY 28
SELECTION OF NYLON SLINGS USED FOR ASSEMBLY 29
A Assembly of Chassis 31
A-1 Installation of Left and Right Track Frames 32
A-2 Installation of Travel Pipe 36
A-3 Installation of Operator Cab’s Door Stopper and Striker 38
A-4 Installation of Radiator Cover 40
A-5 Installation of Rearview Mirror 41
A-6 Installation of Handrail 44
A-7 Installation of Step 47
A-8 Installation of Left Side Step 48
A-9 Sticking Sheet to Counterweight 49
A-10 Installation of Rearview Camera 50
A-11 Installation of Counterweight 57
A-12 IInstallation of Step Light 60
A-13 Installation of Travel Piping Cover 64
A-14 Testing Track Shoe Tension 68
B Assembling of Work Equipment 71
B-1 Assembly of Arm Cylinder 72
B-2 Connection of Arm Cylinder Hoses 73
B-3 Installation of Boom Cylinder 74
B-4 Installation of Boom Cylinder Hoses 75
B-5 Installation of Boom Foot Dust Seal 76
B-6 Installation of Boom Assembly 77
B-7 Installation of Hoses from Chassis Along Top of Boom 79
B-8 Connection of Boom Cylinder Head 81
B-9 Installation of Arm Assembly 82
B-10 Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder 84
B-11 Installation of Bucket 85
B-12 Connection of Work Equipment Grease Piping 89
B-13 Connection of Work Equipment Wiring 90
B-14 Greasing after Assembling Work Equipment 92
B-15 Bleeding Air from Work Equipment Circuit 93
B-16 Releasing Remaining Pressure from Hydraulic Circuit 94
D Assembling of Counterweight Remover 99
D-1 Sticking Sheet to Counterweight 100
D-2 Adjustment of Shims for Counterweight 101
D-3 Greasing 106
D-4 Installation of Counterweight Remover 107
D-5 Installation of Covers 108
D-6 Installation of Clamps 109
D-7 Installation of Hoses 112
D-8 Bleeding Air from Counterweight Remover Circuit 113
D-9 Installation of Counterweight 114
D-10 Installation of Accessories 116
D-11 Check of Operation 117
M Procedure for Inspection and Maintenance after Completion of Assembly 119
M-1 Replacement of Return Filter (Standard Filter to Flushing Filter) 120
M-2 Flushing of Hydraulic Circuit 121
M-3 Replacement of Return Filter (Flushing Filter to Standard Filter) 123
M-4 Bleeding Air from Work Equipment Circuit 125
M-5 Check of Oil/Coolant Level at Each Part 126
M-6 Inspection of Oil Level in Hydraulic Tank and Refill 128
M-7 Parts to be Touched up After Field Assembly 130
M-8 Confirmation of Failure 131
M-9 ADJUST KomVision Camera angle (KomVision Spec ) (Camera calibration and 12 m visibility check) 132
Mounting bolt torque check sheet 149
Field Assembly Inspection Report (Backhoe) 155

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V