Komatsu PC800-8 & PC850-8 Series Excavator Operator Manual TEN00345-04 PDF

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Komatsu PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Hydraulic Excavator Operation & Maintenance Manual TEN00345-04 – PDF DOWNLOAD

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Komatsu PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Hydraulic Excavator Operation & Maintenance Manual TEN00345-04 – PDF DOWNLOAD

Language : English
Pages : 367
Downloadable : Yes
File Type : PDF
Size: 9.27 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Hydraulic Excavator Operation & Maintenance Manual TEN00345-04 – PDF DOWNLOAD

SERIAL NUMBERS

PC800-55224 and up
PC850-55224 and up

READ THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must
be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety
rules for the operation and maintenance of machines.
Read, understand and follow all precautions and warnings in this manual and on the machine before performing
operation and maintenance. Failure to do so may result in serious injury or death.
Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
If you perform any operation, inspection, or maintenance under conditions that are not described in this manual,
understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you
or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance
of the machine can be hazardous and could result in serious injury or death.
If you sell the machine, be sure to give this manual to the new owner together with the machine.
Always keep this Operation and Maintenance Manual in the
location shown on the right so that all relevant personnel can read
it at any time.
Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat.

TABLE OF CONTENTS:

Komatsu PC800-8 PC800LC-8 PC800SE-8 PC850-8 PC850SE-8 Hydraulic Excavator Operation & Maintenance Manual TEN00345-04 – PDF DOWNLOAD

COVER …………………………………………………………………………….. 1
FOREWORD ………………………………………………………………………….. 2
READ THIS MANUAL………………………………………………………………… 3
SAFETY INFORMATION………………………………………………………………. 4
INTRODUCTION……………………………………………………………………. 5
USE OF MACHINE………………………………………………………………. 5
DIRECTIONS OF MACHINE………………………………………………………… 5
VISIBILITY FROM OPERATOR’S SEAT……………………………………………….. 6
PRODUCT INFORMATION……………………………………………………………… 7
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE……………………… 7
ENGINE SERIAL NUMBER PLATE……………………………………………………. 7
SERVICE METER LOCATION……………………………………………………….. 8
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR…………………………………….. 8
CONTENTS……………………………………………………………………….. 9
SAFETY ……………………………………………………………………………. 14
SAFETY…………………………………………………………………………. 15
SAFETY LABELS…………………………………………………………………… 18
LOCATION OF SAFETY LABELS…………………………………………………….. 19
SAFETY LABELS……………………………………………………………….. 20
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE……………………………… 26
PRECAUTIONS BEFORE STARTING OPERATION………………………………………….. 26
PREPARATIONS FOR SAFE OPERATION……………………………………………….. 26
FIRE PREVENTION……………………………………………………………… 28
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE……………………………………… 29
DO NOT GET CAUGHT IN WORK EQUIPMENT……………………………………………. 31
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES……………………………………. 31
PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS……………………………. 31
UNAUTHORIZED MODIFICATION…………………………………………………….. 32
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS………………………………….. 32
PRECAUTIONS RELATED TO CAB GLASS………………………………………………. 32
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING…………………………………. 32
PRECAUTIONS FOR OPERATION………………………………………………………… 33
PRECAUTIONS FOR JOBSITE………………………………………………………. 33
STARTING ENGINE……………………………………………………………… 35
OPERATION…………………………………………………………………… 37
TRANSPORTATION………………………………………………………………. 44
TOWING……………………………………………………………………… 45
LIFTING OBJECTS WITH BUCKET…………………………………………………… 46
PRECAUTIONS FOR MAINTENANCE………………………………………………………. 47
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE…………………………… 47
PRECAUTIONS FOR INSPECTION AND MAINTENANCE……………………………………… 51
OPERATION …………………………………………………………………………. 58
MACHINE VIEW ILLUSTRATIONS……………………………………………………….. 59
OVERALL MACHINE VIEW…………………………………………………………. 59
CONTROLS AND GAUGES………………………………………………………….. 60
DETAILED CONTROLS AND GAUGES……………………………………………………… 62
MONITORING SYSTEM……………………………………………………………. 62
SWITCHES……………………………………………………………………. 91
CONTROL LEVERS AND PEDALS…………………………………………………….. 98
SUN ROOF…………………………………………………………………….101
WINDSHIELD…………………………………………………………………..101
EMERGENCY EXIT FROM OPERATOR’S CAB……………………………………………..106
DOOR LOCK……………………………………………………………………106
CAP WITH LOCK………………………………………………………………..107
HOT AND COOL BOX……………………………………………………………..109
MAGAZINE BOX…………………………………………………………………109
ASHTRAY……………………………………………………………………..109
FIRE EXTINGUISHER…………………………………………………………….110
AIR CONDITIONER CONTROLS………………………………………………………111
RADIO……………………………………………………………………….125
AUXILIARY ELECTRIC POWER………………………………………………………134
FUSE………………………………………………………………………..135
CIRCUIT BREAKER………………………………………………………………136
CONTROLLER…………………………………………………………………..137
TOOL BOX…………………………………………………………………….137
GREASE PUMP………………………………………………………………….138
MACHINE OPERATIONS AND CONTROLS……………………………………………………142
BEFORE STARTING ENGINE………………………………………………………..142
STARTING ENGINE………………………………………………………………161
AFTER STARTING ENGINE…………………………………………………………164
STOPPING THE ENGINE…………………………………………………………..173
MACHINE OPERATION…………………………………………………………….174
STEERING THE MACHINE………………………………………………………….178
SWINGING…………………………………………………………………….180
WORK EQUIPMENT CONTROLS AND OPERATIONS………………………………………….181
WORKING MODE…………………………………………………………………182
PROHIBITED OPERATIONS…………………………………………………………184
GENERAL OPERATION INFORMATION………………………………………………….189
TRAVELING ON SLOPES…………………………………………………………..191
ESCAPE FROM MUD………………………………………………………………193
RECOMMENDED APPLICATIONS………………………………………………………194
BUCKET REPLACEMENT……………………………………………………………195
PARKING MACHINE………………………………………………………………197
MACHINE INSPECTION AFTER DAILY WORK…………………………………………….198
LOCKING……………………………………………………………………..199
TRANSPORTATION…………………………………………………………………..200
TRANSPORTATION PROCEDURE………………………………………………………200
LIFTING MACHINE………………………………………………………………201
SHIPPING MACHINE INFORMATION…………………………………………………..202
TRANSPORTATION POSTURE………………………………………………………..203
PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE……………………………209
COLD WEATHER OPERATION……………………………………………………………211
COLD WEATHER OPERATION INFORMATION……………………………………………..211
AFTER DAILY WORK COMPLETION……………………………………………………214
AFTER COLD WEATHER SEASON……………………………………………………..214
LONG TERM STORAGE………………………………………………………………..215
BEFORE STORAGE……………………………………………………………….215
DURING STORAGE……………………………………………………………….215
AFTER STORAGE………………………………………………………………..216
STARTING MACHINE AFTER LONG-TERM STORAGE………………………………………..216
TROUBLES AND ACTIONS……………………………………………………………..217
RUNNING OUT OF FUEL…………………………………………………………..217
PHENOMENA THAT ARE NOT FAILURES………………………………………………..218
TOWING THE MACHINE……………………………………………………………219
SEVERE JOB CONDITION………………………………………………………….219
DISCHARGED BATTERY……………………………………………………………220
OTHER TROUBLE………………………………………………………………..224
MAINTENANCE ………………………………………………………………………..230
MAINTENANCE INFORMATION…………………………………………………………..231
OUTLINE OF SERVICE……………………………………………………………….233
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC……………………………233
ELECTRIC SYSTEM MAINTENANCE……………………………………………………236
WEAR PARTS………………………………………………………………………237
WEAR PARTS LIST………………………………………………………………237
RECOMMENDED FUEL, COOLANT, AND LUBRICANT……………………………………………238
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….240
TIGHTENING TORQUE SPECIFICATIONS…………………………………………………..241
TIGHTENING TORQUE LIST………………………………………………………..241
SAFETY CRITICAL PARTS…………………………………………………………….242
SAFETY CRITICAL PARTS LIST…………………………………………………….243
MAINTENANCE SCHEDULE……………………………………………………………..244
MAINTENANCE SCHEDULE CHART…………………………………………………….244
MAINTENANCE PROCEDURE…………………………………………………………….246
INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)…………………….246
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)…………………….246
WHEN REQUIRED………………………………………………………………..247
CHECK BEFORE STARTING…………………………………………………………270
EVERY 10 HOURS MAINTENANCE…………………………………………………….271
EVERY 100 HOURS MAINTENANCE……………………………………………………273
EVERY 250 HOURS MAINTENANCE……………………………………………………274
EVERY 500 HOURS MAINTENANCE……………………………………………………279
EVERY 1000 HOURS MAINTENANCE…………………………………………………..288
EVERY 2000 HOURS MAINTENANCE…………………………………………………..301
EVERY 4000 HOURS MAINTENANCE…………………………………………………..307
EVERY 5000 HOURS MAINTENANCE…………………………………………………..310
EVERY 8000 HOURS MAINTENANCE…………………………………………………..314
SPECIFICATIONS ……………………………………………………………………..316
SPECIFICATIONS…………………………………………………………………..317
ATTACHMENTS, OPTIONS ………………………………………………………………..320
GENERAL PRECAUTIONS FOR SAFETY…………………………………………………….321
PRECAUTIONS WHEN SELECTING…………………………………………………….321
READ THE INSTRUCTION MANUAL THOROUGHLY………………………………………….321
PRECAUTIONS WHEN REMOVING OR INSTALLING…………………………………………321
PRECAUTIONS WHEN USING………………………………………………………..321
ATTACHMENT GUIDE…………………………………………………………………322
COMBINATIONS OF WORK EQUIPMENT…………………………………………………323
TRACK SHOES SELECTION…………………………………………………………325
HANDLING COUNTERWEIGHT REMOVER…………………………………………………326
HANDLING MACHINES EQUIPPED WITH KOMTRAX…………………………………………….338
BASIC PRECAUTIONS…………………………………………………………….338
LOADING SHOVEL ……………………………………………………………………..340
EXPLANATION OF COMPONENTS…………………………………………………………341
SWITCHES…………………………………………………………………….341
FUSE………………………………………………………………………..344
OPERATIONS………………………………………………………………………345
OPERATION OF WORK EQUIPMENT……………………………………………………345
PRECAUTIONS DURING OPERATION…………………………………………………..347
PRECAUTIONS FOR OPERATION……………………………………………………..350
LOADING SHOVEL WORK…………………………………………………………..352
TRANSPORTATION…………………………………………………………………..353
MACHINE CONFIGURATION FOR TRANSPORT…………………………………………….353
WEAR PARTS………………………………………………………………………354
WEAR PARTS LIST………………………………………………………………354
MAINTENANCE……………………………………………………………………..355
CHECK BEFORE STARTING…………………………………………………………355
EVERY 10 HOURS MAINTENANCE…………………………………………………….357
EVERY 5000 HOURS MAINTENANCE…………………………………………………..358
SPECIFICATION……………………………………………………………………360
COMBINATION OF WORK EQUIPMENT……………………………………………………..361
COMBINATION OF WORK EQUIPMENT………………………………………………….361
INDEX………………………………………………………………………………364

Need help? Contact: [email protected]

https://vimeo.com/798275885

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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