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KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04329-15 – PDF DOWNLOAD

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KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04329-15 – PDF DOWNLOAD

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Description

KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04329-15 – PDF DOWNLOAD

FILE DETAILS:

KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04329-15 – PDF DOWNLOAD

Language : English
Pages : 1098
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04329-15 – PDF DOWNLOAD

Cover........................................................................................................   1
00 Index and foreword........................................................................................   3
	100 Index................................................................................................   3
		Composition of shop manual...........................................................................   4
		Table of contents....................................................................................   6
	200 Foreword and general information.....................................................................  15
		Safety notice........................................................................................  16
		How to read the shop manual..........................................................................  21
		Explanation of terms for maintenance standard........................................................  23
		Handling of electric equipment and hydraulic component...............................................  25
		Handling of connectors newly used for engines........................................................  34
		How to read electric wire code.......................................................................  37
		Precautions when carrying out operation..............................................................  40
		Method of disassembling and connecting push-pull type coupler........................................  43
		Standard tightening torque table.....................................................................  46
		Conversion table.....................................................................................  50
01 Specification.............................................................................................  57
	100 Specification and technical data.....................................................................  57
		Specification dimension drawing......................................................................  58
		Working range diagram................................................................................  59
		Specifications.......................................................................................  60
		Weight table.........................................................................................  63
		Table of fuel, coolant and lubricants................................................................  65
10 Structure, function and maintenance standard..............................................................  67
	100 Engine and cooling system............................................................................  67
		Engine mount.........................................................................................  68
		PTO..................................................................................................  69
		Cooling system.......................................................................................  70
	200 Power train..........................................................................................  73
		Power train..........................................................................................  74
		Swing circle.........................................................................................  76
		Swing machinery......................................................................................  78
	300 Undercarriage and frame..............................................................................  81
		Track frame..........................................................................................  82
		Idler cushion........................................................................................  83
		Idler................................................................................................  84
		Track roller.........................................................................................  85
		Carrier roller.......................................................................................  86
		Sprocket.............................................................................................  87
		Track shoe...........................................................................................  88
	410 Hydraulic system, Part 1.............................................................................  95
		Hydraulic equipment layout drawing...................................................................  96
		Valve control........................................................................................  98
		Hydraulic tank and filter............................................................................ 100
		Hydraulic pump....................................................................................... 102
	420 Hydraulic system, Part 2............................................................................. 117
		Control valve........................................................................................ 119
		CLSS................................................................................................. 136
		Functions and operation by valve..................................................................... 140
	430 Hydraulic system, Part 3............................................................................. 171
		PPC valve............................................................................................ 173
		Swing motor.......................................................................................... 185
		Travel motor......................................................................................... 195
		Center swivel joint.................................................................................. 203
		Solenoid valve....................................................................................... 204
		PPC accumulator...................................................................................... 211
		Anti-drop valve for boom............................................................................. 214
		Anti-drop valve for arm.............................................................................. 219
		Multi-control valve.................................................................................. 224
	500 Work equipment....................................................................................... 227
		Work equipment....................................................................................... 228
		Dimensions of components............................................................................. 230
		Work equipment cylinder.............................................................................. 236
	600 Cab and its attachments.............................................................................. 241
		Air conditioner...................................................................................... 242
	700 Electrical system.................................................................................... 255
		Electrical control system............................................................................ 256
		Monitor system....................................................................................... 290
		KOMTRAX system....................................................................................... 304
		Sensor............................................................................................... 255
20 Standard value table...................................................................................... 313
	100 Standard service value table......................................................................... 313
		Standard value table for engine related parts........................................................ 314
		Standard value table for chassis..................................................................... 315
30 Testing and adjusting..................................................................................... 325
	110 Testing and adjusting, Part 1........................................................................ 325
		Precautions before work.............................................................................. 327
		Tools for testing, adjusting, and troubleshooting.................................................... 328
		Testing engine speed................................................................................. 333
		Testing exhaust temperature.......................................................................... 334
		Checking exhaust gas color........................................................................... 335
		Adjusting valve clearance............................................................................ 336
		Testing compression pressure......................................................................... 338
		Testing blow-by pressure............................................................................. 340
		Testing engine oil pressure.......................................................................... 341
		Handling fuel system parts........................................................................... 342
		Releasing residual pressure from fuel system......................................................... 342
		Testing fuel pressure................................................................................ 343
		Testing fuel return rate and fuel leakage............................................................ 344
		Bleeding air from fuel circuit....................................................................... 346
		Checking fuel circuit for leakage.................................................................... 348
		Testing and adjusting fan belt tension............................................................... 349
		Checking and adjusting air conditioner compressor belt tension....................................... 351
		Testing swing circle bearing clearance............................................................... 352
		Checking and adjusting track shoe tension............................................................ 353
		Testing and adjusting oil pressure in work equipment and travel circuits............................. 355
		Testing and adjusting swing and blade circuit oil pressure........................................... 357
		Testing control circuit basic pressure............................................................... 360
		Testing and adjusting oil pressure in pump PC control circuit........................................ 361
		Testing PC-EPC solenoid output pressure.............................................................. 364
		Testing LS differential pressure and adjusting LS valve.............................................. 365
		Testing solenoid valve output pressure............................................................... 367
		Testing PPC valve output pressure.................................................................... 368
		Adjusting play of work equipment and swing PPC valves................................................ 370
		Checking parts which cause hydraulic drift of work equipment......................................... 371
		Testing and adjusting travel deviation............................................................... 373
		Releasing residual pressure from hydraulic circuit................................................... 375
		Testing oil leakage.................................................................................. 378
		Bleeding air from each part.......................................................................... 381
		Adjusting mirrors.................................................................................... 383
		Testing and adjusting hood catch..................................................................... 384
	120 Testing and adjusting, Part 2........................................................................ 387
		Special functions of machine monitor................................................................. 388
	130 Testing and adjusting, Part 3........................................................................ 439
		Handling voltage circuit of engine controller........................................................ 440
		Preparation work for troubleshooting of electrical system............................................ 441
		Procedure for testing diodes......................................................................... 446
		Pm Clinic service.................................................................................... 447
40 Troubleshooting........................................................................................... 453
	100 Failure code table and fuse locations................................................................ 453
		Precautions before work.............................................................................. 454
		Failure code table................................................................................... 455
		Fuse locations....................................................................................... 458
	200 General information on troubleshooting............................................................... 463
		Points to remember when troubleshooting.............................................................. 464
		Sequence of events in troubleshooting................................................................ 465
		Checks before troubleshooting........................................................................ 466
		Classification and procedures for troubleshooting.................................................... 467
		Information in troubleshooting table................................................................. 468
		Phenomena looking like troubles and troubleshooting Nos.............................................. 470
		Connection table for connector pin numbers........................................................... 473
		T- branch box and T- branch adapter table............................................................ 509
	310 Troubleshooting by failure code, Part 1.............................................................. 513
		Failure code [989L00] Engine controller lock caution 1............................................... 515
		Failure code [989M00] Engine controller lock caution 2............................................... 516
		Failure code [989N00] Engine controller lock caution 3............................................... 517
		Failure code [AB00KE] Charge voltage low............................................................. 518
		Failure code [B@BAZG] Eng oil press. low............................................................. 521
		Failure code [B@BCNS] Eng coolant overheat........................................................... 522
		Failure code [B@HANS] Hydr. oil overheat............................................................. 522
		Failure code [CA111] ECM critical internal failure................................................... 523
		Failure code [CA115] Eng. Ne and Bkup speed sensor error............................................. 526
		Failure code [CA122] Charge air press sensor high error.............................................. 528
		Failure code [CA123] Charge air press sensor low error............................................... 530
		Failure code [CA131] Throttle sensor high error...................................................... 532
		Failure code [CA132] Throttle sensor low error....................................................... 534
		Failure code [CA144] Coolant temp. sensor high error................................................. 536
		Failure code [CA145] Coolant temp. sensor low error.................................................. 538
		Failure code [CA153] Charge air temp. sensor high error.............................................. 540
		Failure code [CA154] Charge air temp. sensor low error............................................... 542
		Failure code [CA187] Sensor sup. 2 volt. low error................................................... 543
		Failure code [CA221] Ambient air press. sensor high error............................................ 544
		Failure code [CA222] Ambient air press. sensor low error............................................. 546
		Failure code [CA227] Sensor sup. 2 volt. high error.................................................. 547
		Failure code [CA234] Eng. overspeed.................................................................. 548
		Failure code [CA238] Ne speed sensor sup. volt. error................................................ 550
		Failure code [CA271] IMV/PCV1 short error............................................................ 552
		Failure code [CA272] IMV/PCV1 open error............................................................. 553
		Failure code [CA322] Injector #1 (L #1) system open/short error...................................... 554
		Failure code [CA324] Injector #3 (L #3) system open/short error...................................... 556
		Failure code [CA331] Injector #2 (L #2) system open/short error...................................... 558
		Failure code [CA332] Injector #4 (L #4) system open/short error...................................... 560
	320 Troubleshooting by failure code, Part 2.............................................................. 563
		Failure code [CA351] Inj. drive circuit error........................................................ 565
		Failure code [CA352] Sensor sup. 1 volt. low error................................................... 568
		Failure code [CA435] Abnormality in engine oil pressure switch....................................... 572
		Failure code [CA441] Battery voltage low error....................................................... 573
		Failure code [CA442] Battery voltage high error...................................................... 574
		Failure code [CA449] Rail press. very high error..................................................... 575
		Failure code [CA451] Rail press. sensor high error................................................... 576
		Failure code [CA452] Rail press. sensor low error.................................................... 578
		Failure code [CA553] Rail press. high error.......................................................... 578
		Failure code [CA559] Rail press. low error........................................................... 579
		Failure code [CA689] Eng. Ne speed sensor error...................................................... 582
		Failure code [CA731] Eng. Bkup speed sensor phase error.............................................. 584
		Failure code [CA757] All persistent data lost error.................................................. 585
		Failure code [CA778] Eng. Bkup speed sensor error.................................................... 586
		Failure code [CA1633] KOMNET datalink timeout error.................................................. 588
		Failure code [CA2185] Throttle sens. sup. volt. high error........................................... 590
		Failure code [CA2186] Throttle sens. sup. volt. low error............................................ 592
		Failure code [CA2249] Rail press. very low error..................................................... 593
		Failure code [CA2311] Abnormality in IMV solenoid.................................................... 594
		Failure code [D110KB] Battery relay drive short...................................................... 595
		Failure code [D19JKZ] Personal code relay abnormality................................................ 599
		Failure code [D862KA] GPS antenna discon............................................................. 602
		Failure code [DA22KK] Pump solenoid power low error.................................................. 603
		Failure code [DA25KP] 5 V sensor 1 power abnormality................................................. 605
		Failure code [DA26KP] 5 V sensor 2 power abnormality................................................. 608
	330 Troubleshooting by failure code, Part 3.............................................................. 611
		Failure code [DA2RMC] CAN discon (Pump controller detected).......................................... 612
		Failure code [DAFGMC] GPS module error............................................................... 614
		Failure code [DAFRMC] CAN discon (Monitor detected).................................................. 616
		Failure code [DFB1KZ] Service lever pot. 1 abnormality............................................... 618
		Failure code [DFB2KZ] Service lever pot. 2 abnormality............................................... 620
		Failure code [DFB3L8] Service lever1 potentio error.................................................. 622
		Failure code [DFB4L8] Service lever2 potentio error.................................................. 624
		Failure code [DFB5KZ] Service lever sPot. 1 abnormality.............................................. 626
		Failure code [DFB6KZ] Service lever sPot. 2 abnormality.............................................. 628
		Failure code [DGH2KB] Hydr oil sensor short.......................................................... 630
		Failure code [DHPAMA] Pump press sensor abnormality.................................................. 632
		Failure code [DHS5KX] Travel PPC sensor abnormality.................................................. 634
		Failure code [DHSAMA] Swing RH PPC press sensor abnormality.......................................... 636
		Failure code [DHSBMA] Swing LH PPC press sensor abnormality.......................................... 638
		Failure code [DHX1MA] Overload sensor abnormality.................................................... 640
		Failure code [DV20KB] Travel alarm short circuit..................................................... 641
		Failure code [DW43KA] Travel speed sol discon........................................................ 642
		Failure code [DW43KB] Travel speed sol short......................................................... 643
		Failure code [DW45KA] Swing brake sol discon......................................................... 644
		Failure code [DW45KB] Swing brake sol short.......................................................... 646
		Failure code [DWJ0KA] Merge-divider sol discon....................................................... 648
		Failure code [DWJ0KB] Merge-divider sol short........................................................ 649
	340 Troubleshooting by failure code, Part 4.............................................................. 651
		Failure code [DXA8KA] PC-EPC sol discon.............................................................. 652
		Failure code [DXA8KB] PC-EPC sol short............................................................... 654
		Failure code [DXE7KA] Service current EPC2 open circuit.............................................. 656
		Failure code [DXE7KB] Service current EPC2 short circuit............................................. 658
		Failure code [DXE8KA] Service current EPC3 open circuit.............................................. 660
		Failure code [DXE8KB] Service current EPC3 short circuit............................................. 662
		Failure code [DXE9KA] Service current EPC4 open circuit.............................................. 664
		Failure code [DXE9KB] Service current EPC4 short circuit............................................. 666
		Failure code [DXEAKA] Service current EPC1 open circuit.............................................. 668
		Failure code [DXEAKB] Service current EPC1 short circuit............................................. 670
		Failure code [DY20KA] Wiper working abnormality...................................................... 672
		Failure code [DY20MA] Wiper parking abnormality...................................................... 674
		Failure code [DY2CKA] Washer drive open circuit...................................................... 676
		Failure code [DY2CKB] Washer drive short circuit..................................................... 678
		Failure code [DY2DKB] Wiper drive (fwd) short circuit................................................ 680
		Failure code [DY2EKB] Wiper drive (rev) short circuit................................................ 682
	400 Troubleshooting of electrical system (E-mode)........................................................ 685
		Before carrying out troubleshooting of electrical system............................................. 687
		Information in troubleshooting table................................................................. 690
		E-1 When starting switch is turned ON, machine monitor displays nothing.............................. 692
		E-2 Engine does not start (Engine does not turn)..................................................... 694
		E-3 Preheater does not operate....................................................................... 698
		E-4 Automatic warm-up system does not operate (in cold season)....................................... 701
		E-5 All work equipment, swing, and travel mechanism do not move or cannot be locked.................. 702
		E-6 Precaution lights up while engine is running..................................................... 704
		E-7 Emergency stop item lights up while engine is running............................................ 708
		E-8 Engine coolant temperature gauge does not indicate normally...................................... 709
		E-9 Hydraulic oil temperature gauge does not indicate normally....................................... 710
		E-10 Fuel level gauge does not indicate normally..................................................... 713
		E-11 Contents of display by machine monitor are different from applicable machine.................... 715
		E-12 Machine monitor does not display some items..................................................... 715
		E-13 Function switch does not work................................................................... 715
		E-14 Auto-decelerator does not operate normally...................................................... 716
		E-15 Working mode does not change.................................................................... 717
		E-16 Travel speed does not change.................................................................... 718
		E-17 Alarm buzzer cannot be stopped.................................................................. 719
		E-18 Windshield wiper and window washer do not operate............................................... 720
		E-19 Swing holding brake does not operate normally................................................... 724
		E-20 Travel alarm does not sound or does not stop sounding........................................... 726
		E-21 Air conditioner does not operate normally (including air conditioner abnormality record)........ 727
		E-22 While starting switch is in OFF position, service meter is not displayed........................ 740
		E-23 Machine monitor cannot be set in service mode................................................... 741
		E-24 Monitoring function does not display lever control signal normally.............................. 742
		E-25 KOMTRAX system does not operate normally........................................................ 762
	500 Troubleshooting of hydraulic and mechanical system (H-mode).......................................... 765
		Information contained in troubleshooting table....................................................... 767
		System chart for hydraulic and mechanical systems.................................................... 768
		H-1 Speed or power of all work equipment, swing, and travel are low.................................. 770
		H-2 Engine speed sharply drops or engine stalls...................................................... 771
		H-3 No work equipment, travel and swing move......................................................... 772
		H-4 Abnormal noise is heard from around hydraulic pump............................................... 772
		H-5 Fine control performance or response of work equipment and travel is low......................... 773
		H-6 Speed or power of boom is low.................................................................... 774
		H-7 Speed or power of arm is low..................................................................... 775
		H-8 Speed or power of bucket is low.................................................................. 776
		H-9 Speed or power of boom swing is low.............................................................. 777
		H-10 Speed or power of blade is low.................................................................. 778
		H-11 Work equipment does not move in its single operation............................................ 779
		H-12 Hydraulic drift of work equipment is large...................................................... 780
		H-13 Time lag of work equipment is large............................................................. 782
		H-14 Work equipment loaded more is slower during compound operation.................................. 782
		H-15 Boom RAISE speed is low in compound operation of swing + boom RAISE............................. 782
		H-16 Travel speed lowers significantly during compound operation of work equipment/swing + travel.... 783
		H-17 Machine deviates during travel.................................................................. 784
		H-18 Travel speed is low............................................................................. 785
		H-19 Machine cannot be steered easily or steering power is low....................................... 786
		H-20 Travel speed does not change or it is kept low or high.......................................... 787
		H-21 Track does not move (only either side).......................................................... 787
		H-22 Machine does not swing.......................................................................... 788
		H-23 Swing acceleration, swing speed and swing power are low......................................... 789
		H-24 Excessive overrun when stopping swing........................................................... 791
		H-25 When upper structure stops swinging, it makes large shock....................................... 792
		H-26 When upper structure stops swinging, it makes large sound....................................... 792
		H-27 Hydraulic drift of swing is large............................................................... 793
		H-28 Flow rate in attachment circuit cannot be adjusted.............................................. 794
	600 Troubleshooting of engine (S-mode)................................................................... 797
		Method of using troubleshooting chart................................................................ 798
		S-1 Starting performance is poor..................................................................... 802
		S-2 Engine does not start............................................................................ 803
		S-3 Engine does not pick up smoothly................................................................. 806
		S-4 Engine stops during operations................................................................... 807
		S-5 Engine does not rotate smoothly.................................................................. 808
		S-6 Engine lacks output (or lacks power)............................................................. 809
		S-7 Exhaust smoke is black (incomplete combustion)................................................... 810
		S-8 Oil consumption is excessive (or exhaust smoke is blue).......................................... 811
		S-9 Oil becomes contaminated quickly................................................................. 812
		S-10 Fuel consumption is excessive................................................................... 813
		S-11 Oil is in coolant (or coolant spurts back or coolant level goes down)........................... 814
		S-12 Oil pressure drops.............................................................................. 815
		S-13 Oil level rises (Entry of coolant or fuel)...................................................... 816
		S-14 Coolant temperature becomes too high (overheating).............................................. 817
		S-15 Abnormal noise is made.......................................................................... 818
		S-16 Vibration is excessive.......................................................................... 819
50 Disassembly and assembly.................................................................................. 821
	100 General information on disassembly and assembly...................................................... 821
		Precautions before work.............................................................................. 822
		How to read this manual.............................................................................. 823
		Coating materials list............................................................................... 825
		Special tool list.................................................................................... 828
		Sketches of special tools............................................................................ 832
	200 Engine and cooling system............................................................................ 837
		Removal and installation of fuel supply pump assembly................................................ 838
		Removal and installation of fuel injector assembly................................................... 842
		Removal and installation of engine front seal........................................................ 846
		Removal and installation of engine rear seal......................................................... 847
		Removal and installation of cylinder head assembly................................................... 849
		Removal and installation of radiator assembly........................................................ 860
		Removal and installation of aftercooler assembly..................................................... 863
		Removal and installation of hydraulic oil cooler assembly............................................ 865
		Removal and installation of engine and hydraulic pump assembly....................................... 868
		Removal and installation of fuel tank assembly....................................................... 878
		Removal and installation of fuel tank assembly....................................................... 879
	300 Power train.......................................................................................... 883
		Removal and installation of travel motor and final drive assembly.................................... 885
		Disassembly and assembly of travel motor and final drive assembly.................................... 887
		Removal and installation of swing motor and swing machinery assembly................................. 925
		Disassembly and assembly of swing machinery.......................................................... 927
		Removal and installation of swing circle assembly.................................................... 936
	400 Undercarriage and frame.............................................................................. 939
		Disassembly and assembly of track roller assembly.................................................... 940
		Disassembly and assembly of idler assembly........................................................... 943
		Disassembly and assembly of recoil spring assembly................................................... 946
		Spreading and installation of track shoe assembly.................................................... 948
		Removal and installation of sprocket................................................................. 950
		Removal and installation of revolving frame assembly................................................. 951
		Removal and installation of counterweight assembly................................................... 954
	500 Hydraulic system..................................................................................... 959
		Removal and installation of center swivel joint assembly............................................. 960
		Disassembly and assembly of center swivel joint assembly............................................. 962
		Removal and installation of hydraulic tank assembly.................................................. 964
		Removal and installation of hydraulic pump assembly.................................................. 967
		Removal and installation of control valve assembly................................................... 971
		Disassembly and assembly of control valve assembly................................................... 979
		Disassembly and assembly of work equipment PPC valve assembly........................................ 985
		Disassembly and assembly of travel PPC valve assembly................................................ 987
		Removal and installation of anti- drop valve for boom assembly....................................... 989
		Removal and installation of anti- drop valve for arm assembly........................................ 992
		Disassembly and assembly of anti-drop valve assembly................................................. 995
		Removal and installation of boom swing cylinder assembly............................................. 996
		Disassembly and assembly of hydraulic cylinder assembly.............................................. 999
	600 Work equipment.......................................................................................1005
		Removal and installation of work equipment assembly..................................................1006
		Removal and installation of boom swing bracket.......................................................1009
		Removal and installation of blade assembly...........................................................1013
	700 Cab and its attachments..............................................................................1017
		Removal and installation of operator cab assembly....................................................1018
		Removal and installation of operator's cab glass (Stuck glass).......................................1023
		Removal and installation of front window assembly....................................................1033
		Removal and installation of floor frame assembly.....................................................1034
	800 Electrical system....................................................................................1041
		Removal and installation of air conditioner compressor assembly......................................1042
		Removal and Installation of air conditioner condenser assembly.......................................1043
		Removal and installation of air conditioner unit assembly............................................1044
		Removal and installation of machine monitor assembly.................................................1048
		Removal and installation of pump controller assembly.................................................1050
		Removal and installation of engine controller assembly...............................................1052
		Removal and installation of KOMTRAX terminal assembly................................................1054
90 Diagrams and drawings.....................................................................................1057
	100 Hydraulic diagrams and drawings......................................................................1057
		Hydraulic circuit diagram............................................................................1059
	200 Electrical diagrams and drawings.....................................................................1067
		Electrical circuit diagram...........................................................................1069
		Electrical circuit diagram of the air conditioner unit...............................................1093
		Connector list and stereogram........................................................................1095

DESCRIPTION:

KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR SHOP MANUAL SEN04329-15 – PDF DOWNLOAD

General precautions
1) Before carrying out any greasing or repairs, read all the safety labels stuck to the machine. For the locations of the safety labels and detailed explanation of precautions, see the Operation and Maintenance Manual.
2) Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt, water, or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.
3) When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
A. Always wear safety glasses when hitting parts with a hammer.
B. Always wear safety glasses when grinding parts with a grinder, etc.
4) When carrying out any operation with 2 or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR warning signs in the operator’s compartment.
5) Only the approved personnel can do the work in a closed environment or in a prohibited area.
6) Only qualified workers must carry out work and operation which require license or qualification.
7) Keep all tools in good condition, learn the correct way to use them, and use the proper ones of them. Before starting work, thoroughly check the tools, machine, forklift, service car, etc.
8) If welding repairs are needed, always have a trained and experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, shielding goggles, cap and other clothes suited for welding work.
9) Before starting work, warm up your body thoroughly to start work under good condition.
10) Avoid continuing work for long hours and take rests at proper intervals to keep your body in good condition. Take rests in specified safe places.
11) When you work in high places, use a platform.
12) Before you start the work, use the personal fall-arrest equipment to prevent falling. There is a danger of personal accident that you fall by slipping.
13) Always do the work correctly. If you find the unsafe behavior of co-worker, give him/her a notice and stop it.
14) Because there is a danger that you are caught, be very careful when the work is done in dangerous areas such as: when you go in the range where the lifted load possibly falls, or when you stand directly in front of tire, or when you are near the sliding parts.
15) When you handle chemical materials (such as nitrogen gas), see the MSDS (safety data sheet) and local guidelines, and get the important information (such as a safe handling method). Also, put on applicable protective equipment (such as protective goggles, gloves, and masks).

S.S 28/12/24

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