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Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K35001 and up) – PDF DOWNLOAD
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Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K35001 and up)
SERIAL NUMBER : PW130ES-6K – K35001 and up
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Description
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K35001 and up)
FILE DETAILS:
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K35001 and up)
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : UEAM000905
Total Pages : 274
DESCRIPTION:
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K35001 and up)
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
Komatsu PW130ES-6K Hydraulic Excavator Operation & Maintenance Manual (K35001 and up)
FOREWORD............................................................................................................ 3 FOREWORD........................................................................................................ 4 SAFETY INFORMATION.............................................................................................. 5 SAFETY MESSAGES............................................................................................. 5 NOISE....................................................................................................... 6 VIBRATION................................................................................................... 7 EMERGENCY STEERING.......................................................................................... 7 INTRODUCTION.................................................................................................... 8 INTENDED USE................................................................................................ 8 FEATURES.................................................................................................... 8 BREAKING IN YOUR NEW MACHINE................................................................................ 8 LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.................................................. 10 MACHINE SERIAL NO. PLATE POSITION........................................................................... 10 ENGINE SERIAL NO. PLATE POSITION............................................................................ 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................................................................... 10 MACHINE SERIAL PLATES....................................................................................... 11 STANDARD SERIAL PLATE................................................................................... 11 GERMANY SERIAL PLATE.................................................................................... 11 ITALIAN SERIAL PLATE.................................................................................... 11 STANDARD SERIAL PLATE................................................................................... 12 GERMANY SERIAL PLATE.................................................................................... 12 ITALIAN SERIAL PLATE.................................................................................... 12 SAFETY.............................................................................................................. 17 GENERAL PRECAUTIONS............................................................................................. 18 PRECAUTION DURING OPERATION..................................................................................... 24 BEFORE STARTING ENGINE...................................................................................... 24 OPERATING MACHINE........................................................................................... 25 TRANSPORTATION.............................................................................................. 30 BATTERY..................................................................................................... 31 TOWING...................................................................................................... 32 BUCKET WITH HOOK OR BUCKET LINK............................................................................. 33 GENERAL PRECAUTIONS..................................................................................... 33 PRECAUTIONS FOR LIFTING OPERATION....................................................................... 35 PRECAUTIONS FOR MAINTENANCE..................................................................................... 36 BEFORE CARRYING OUT MAINTENANCE............................................................................. 36 DURING MAINTENANCE.......................................................................................... 38 POSITION FOR ATTACHING SAFETY LABELS............................................................................ 42 POSITION FOR ATTACHING SAFETY LABELS........................................................................ 42 ROTATING ARM................................................................................................ 54 OVERLOAD CAUTION................................................................................................ 55 OPERATION........................................................................................................... 57 GENERAL VIEW.................................................................................................... 58 GENERAL VIEW OF MACHINE..................................................................................... 58 GENERAL VIEW OF CONTROLS AND GAUGES......................................................................... 59 EXPLANATION OF COMPONENTS....................................................................................... 61 MACHINE MONITOR............................................................................................. 61 A. BASIC CHECK ITEMS.................................................................................... 61 B. CAUTION ITEMS........................................................................................ 62 C. EMERGENCY STOP ITEMS................................................................................. 62 D. METER DISPLAY PORTION................................................................................ 62 E. SWITCHES............................................................................................. 62 A: BASIC CHECK ITEMS.................................................................................... 63 B: CAUTION ITEMS........................................................................................ 64 C: EMERGENCY STOP ITEMS................................................................................. 65 D: METER DISPLAY PORTION................................................................................ 66 E: SWITCHES............................................................................................. 69 SWITCHES........................................................................................................ 72 CONTROL LEVERS, PEDALS...................................................................................... 82 ROOF HATCH.................................................................................................. 85 CLEAR RAIN VISOR........................................................................................ 86 PULL DOWN SUN VISOR..................................................................................... 86 FRONT WINDOW................................................................................................ 87 DOOR LOCK................................................................................................... 90 CAP, COVER WITH LOCK........................................................................................ 91 METHOD OF OPENING AND CLOSING CAP WITH LOCK (For the fuel tank filler port)............................. 91 METHOD OF OPENING AND CLOSING COVER WITH LOCK (cover with lock)......................................... 91 FUSE........................................................................................................ 92 LUGGAGE TRAY................................................................................................ 93 ASHTRAY..................................................................................................... 93 CUP HOLDER.............................................................................................. 93 HEATER...................................................................................................... 93 VIEW OF CONTROL PANEL................................................................................... 93 AIR CONDITIONER............................................................................................. 95 VIEW OF CONTROL PANEL................................................................................... 95 PRECAUTION WHEN USING AIR CONDITIONER................................................................... 98 FUSIBLE LINK................................................................................................ 98 CONTROLLERS................................................................................................. 99 TOOL BOX.................................................................................................... 99 REFUELLING PUMP............................................................................................. 99 CAB RADIO (OPTION)..........................................................................................100 PRECAUTION OF USE.......................................................................................100 WARNING LAMPS...............................................................................................101 HANDLING THE ACCUMULATOR....................................................................................103 OPERATION.......................................................................................................104 CHECK BEFORE STARTING ENGINE................................................................................104 WALK-AROUND CHECK.......................................................................................104 CHECK BEFORE STARTING...................................................................................106 ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT.............................................................110 OPERATIONS AND CHECKS BEFORE STARTING ENGINE............................................................111 STARTING ENGINE.............................................................................................113 NORMAL STARTING.........................................................................................113 STARTING IN COLD WEATHER................................................................................114 OPERATIONS AND CHECKS AFTER STARTING ENGINE.............................................................116 WHEN NORMAL.............................................................................................116 IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)..........................................................118 MOVING MACHINE OFF..........................................................................................122 MOVING MACHINE FORWARD..................................................................................122 STEERING....................................................................................................124 STOPPING....................................................................................................126 STOPPING MACHINE (NORMAL)...............................................................................126 STOPPING MACHINE (EMERGENCY)............................................................................126 SWINGING (Slewing the upper carriage).......................................................................127 OPERATION OF WORK EQUIPMENT.................................................................................128 WORKING MODE SELECTION......................................................................................129 PROHIBITIONS FOR OPERATION..................................................................................131 PRECAUTIONS FOR OPERATION...................................................................................132 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.................................................................133 HOW TO ESCAPE FROM MUD......................................................................................134 WHEN ONE SIDE IS STUCK..................................................................................134 WHEN BOTH SIDES ARE STUCK...............................................................................135 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.....................................................................135 BACKHOE WORK............................................................................................135 SHOVEL WORK.............................................................................................135 DITCHING WORK...........................................................................................136 LOADING WORK............................................................................................136 REPLACEMENT AND INVERSION OF BUCKET.........................................................................136 REPLACEMENT.............................................................................................136 INVERSION...............................................................................................137 PARKING MACHINE.............................................................................................139 CHECK AFTER FINISHING WORK..................................................................................140 STOPPING ENGINE.............................................................................................140 CHECK AFTER STOPPING ENGINE.................................................................................141 LOCKING.....................................................................................................141 OVERLOAD WARNING DEVICE.....................................................................................141 HANDLING THE WHEELS.........................................................................................142 TRANSPORTATION..................................................................................................147 LOADING, UNLOADING WORK.....................................................................................147 PRECAUTIONS FOR LOADING.....................................................................................149 HOW TO LIFT THE MACHINE.................................................................................150 PRECAUTIONS FOR TRANSPORTATION..............................................................................151 TRAVELLING POSTURE..........................................................................................152 COLD WEATHER OPERATION..........................................................................................153 PRECAUTIONS FOR LOW TEMPERATURE.............................................................................153 FUEL AND LUBRICANTS.....................................................................................153 COOLANT.................................................................................................153 BATTERY.................................................................................................154 PRECAUTIONS AFTER COMPLETION OF WORK........................................................................154 AFTER COLD WEATHER..........................................................................................155 LONG-TERM STORAGE...............................................................................................156 BEFORE STORAGE..............................................................................................156 DURING STORAGE..............................................................................................156 AFTER STORAGE...............................................................................................157 STARTING MACHINE AFTER LONG-TERM STORAGE....................................................................157 TROUBLESHOOTING.................................................................................................158 PHENOMENA THAT ARE NOT FAILURES.............................................................................158 METHOD OF TOWING MACHINE....................................................................................159 PRECAUTIONS ON PARTICULAR JOBSITES..........................................................................159 IF BATTERY IS DISCHARGED....................................................................................160 STARTING ENGINE WITH BOOSTER CABLE......................................................................161 OTHER TROUBLE...............................................................................................163 ELECTRICAL SYSTEM.......................................................................................163 CHASSIS.................................................................................................164 ENGINE..................................................................................................165 ELECTRONIC CONTROL SYSTEM...............................................................................166 MAINTENANCE.........................................................................................................167 GUIDES TO MAINTENANCE...........................................................................................168 OUTLINES OF SERVICE.............................................................................................171 OUTLINE OF OIL, FUEL, COOLANT...............................................................................171 OIL.....................................................................................................171 FUEL....................................................................................................172 COOLANT.................................................................................................172 GREASE..................................................................................................173 STORING OIL AND FUEL....................................................................................173 FILTERS.................................................................................................173 OUTLINE OF ELECTRIC SYSTEM..................................................................................174 OUTLINE OF HYDRAULIC SYSTEM.................................................................................174 WEAR PARTS LIST.................................................................................................176 USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...............................................177 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS............................................................177 USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT..................................179 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................................181 INTRODUCTION OF NECESSARY TOOLS.............................................................................181 TORQUE LIST.................................................................................................182 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................................................183 SAFETY CRITICAL PARTS.......................................................................................184 MAINTENANCE SCHEDULE CHART......................................................................................185 MAINTENANCE WHEN USING HYDRAULIC BREAKER....................................................................190 USE OF BIO-DEGRADEABLE OIL..................................................................................190 Filter changes..........................................................................................190 Oil changes.............................................................................................190 SERVICE PROCEDURE...............................................................................................191 INITIAL 250 HOURS SERVICE...................................................................................191 WHEN REQUIRED...............................................................................................192 CHECK, CLEAN AND REPLACE THE AIR CLEANER ELEMENT........................................................192 CLEAN INSIDE OF COOLING SYSTEM..........................................................................194 CHECKING COOLANT LEVEL..................................................................................196 DRAINING THE SYSTEM.....................................................................................196 CLEANING THE SYSTEM.....................................................................................196 FILLING THE SYSTEM......................................................................................197 REFILLING AN OVERHEATED SYSTEM..........................................................................197 CLEANING THE RADIATOR...................................................................................198 CLEANING THE RADIATOR PRE-SCREEN........................................................................198 THERMOSTATS.............................................................................................198 FAN.....................................................................................................199 CHECK AND TIGHTEN WHEEL NUTS............................................................................199 CHECK ELECTRICAL INTAKE AIR HEATER......................................................................199 CHECK ALTERNATOR........................................................................................199 CHECK START MOTOR.......................................................................................200 REPLACE BUCKET SIDE CUTTERS.............................................................................200 REPLACE BUCKET TEETH....................................................................................201 ADJUST BUCKET CLEARANCE.................................................................................201 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..............................................................202 CHECK AND ADJUST AIR CONDITIONER........................................................................202 DRAIN ENGINE BREATHER OIL CATCHER.......................................................................203 CHECK BEFORE STARTING.......................................................................................204 CHECK COOLANT LEVEL, ADD WATER..........................................................................204 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..............................................................204 CHECK FUEL LEVEL, ADD FUEL..............................................................................205 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..............................................................206 CHECK AIR CLEANER FOR CLOGGING..........................................................................206 CHECK ELECTRIC WIRING...................................................................................207 CHECK FOR WATER AND SEDIMENT IN SEDIMENTOR. DRAIN WATER AND SEDIMENT....................................207 EVERY 50 HOURS..............................................................................................208 DRAIN WATER AND SEDIMENT FROM FUEL TANK.................................................................208 EVERY 100 HOURS SERVICE.....................................................................................208 LUBRICATING.............................................................................................208 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL........................................................212 CLEAN FRESH AIR INTAKE FILTER...........................................................................212 EVERY 250 HOURS SERVICE.....................................................................................213 CHECK OIL LEVEL IN WHEEL HUBS, ADD OIL..................................................................213 CHECK OIL LEVEL IN AXLES, ADD OIL.......................................................................214 CHECK OIL LEVEL IN TRANSMISSION, ADD OIL................................................................214 CHECK LEVEL OF BATTERY ELECTROLYTE......................................................................215 LUBRICATE SWING CIRCLE (2 points).......................................................................215 BELTS, GENERAL..........................................................................................215 CHECK FAN BELT TENSION, ADJUST CHECKING TENSION.........................................................216 REPLACEMENT.............................................................................................216 CHECK ALTERNATOR AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION...................................216 CHECK AND ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT.............................................217 EVERY 500 HOURS SERVICE.....................................................................................218 REPLACE FUEL FILTER CARTRIDGE...........................................................................218 CHECK SWING PINION GREASE LEVEL, ADD GREASE.............................................................220 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.......................................221 CLEAN AND INSPECT RADIATOR FINS, AFTER COOLER FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR .......222 REPLACE HYDRAULIC TANK BREATHER ELEMENT.................................................................223 REPLACE HYDRAULIC FILTER ELEMENT........................................................................223 EVERY 1000 HOURS SERVICE....................................................................................224 CHANGE OIL IN SWING MACHINERY CASE......................................................................224 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER..............................................................225 CHECK PLAY OF TURBOCHARGER ROTOR........................................................................225 CHECK & ADJUST VALVE CLEARANCE..........................................................................225 CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB.......................................................227 CHECK FAN BELT TENSION..................................................................................227 EVERY 2000 HOURS SERVICE....................................................................................228 CLEAN HYDRAULIC TANK STRAINER...........................................................................228 CLEAN, CHECK TURBOCHARGER...............................................................................228 CHECK ALTERNATOR, STARTING MOTOR........................................................................228 CHECK VIBRATION DAMPER..................................................................................229 CHANGE OIL IN AXLES.....................................................................................229 CHANGE OIL IN HUBS......................................................................................230 CHANGE OIL IN TRANSMISSION ASSEMBLY.....................................................................230 CHANGE ANTIFREEZE.......................................................................................230 CHECK AND ADJUST VALVE CLEARANCE........................................................................230 EVERY 4000 HOURS SERVICE....................................................................................231 CHECK WATER PUMP........................................................................................231 EVERY 5000 HOURS SERVICE....................................................................................231 CHANGE OIL IN HYDRAULIC TANK............................................................................231 SPECIFICATIONS......................................................................................................235 SPECIFICATIONS..................................................................................................236 1 - PIECE BOOM..............................................................................................237 2 - PIECE BOOM..............................................................................................238 WORKING RANGE: ONE PIECE BOOM...............................................................................239 WORKING RANGE: TWO PIECE BOOM...............................................................................240 OPTIONS, ATTACHMENTS................................................................................................241 GENERAL PRECAUTIONS.............................................................................................242 PRECAUTIONS RELATED TO SAFETY...............................................................................242 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.....................................................................243 HANDLING BUCKET WITH HOOK.......................................................................................244 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.....................................................................244 PROHIBITED OPERATIONS.......................................................................................244 PRECAUTIONS DURING OPERATIONS...............................................................................244 MACHINES READY FOR ATTACHMENTS..................................................................................245 GENERAL LOCATIONS...........................................................................................245 HANDLING THE CLAMSHELL BUCKET...............................................................................247 How to install clamshell bucket.........................................................................247 How to operate..........................................................................................247 OPERATION...................................................................................................248 WHEN USING BREAKER......................................................................................248 HANDLING ACCUMULATOR........................................................................................250 METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR..................251 LONG-TERM STORAGE...........................................................................................251 SPECIFICATIONS..........................................................................................251 INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE..................................................252 HYDRAULIC BREAKER...........................................................................................252 POWER RIPPER................................................................................................255 FORK GRAB...................................................................................................256 GRAPPLE BUCKET..............................................................................................257 SCRAP GRAPPLE...............................................................................................258 CRUSHER & SMASHER...........................................................................................260 HYDRAULIC PILE DRIVER.......................................................................................261 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.................................................................262 ROTATING ARM................................................................................................264 GENERAL LOCATION AND SPECIFICATIONS.....................................................................264 GENERAL VIEW OF CONTROLS................................................................................265 LEFT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device).......................................265 RIGHT WORK EQUIPMENT CONTROL LEVER (with auto-deceleration device)......................................266 ARM ROTATION CONTROL....................................................................................266 UPPER BOOM CONTROL PEDAL................................................................................267 PEDAL LOCK FOR BOOM ADJUST..............................................................................267 EXCAVATOR’S WORK........................................................................................267 REPLACEMENT OF BUCKET...................................................................................268 HANDLING THE TRAPEZOIDAL BUCKET (If equipped)...........................................................270 TRAVELLING POSTURE......................................................................................271 MAINTENANCE REQUIREMENT.................................................................................272 EVERY 100 HOURS SERVICE.................................................................................273 EVERY 250 HOURS SERVICE.................................................................................273 EVERY 1000 HOURS SERVICE................................................................................274
KOMATSU PW130ES-6K HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (K35001 AND UP) – PDF DOWNLOAD:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
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