Komatsu PW160-7H Wheeled Excavator Operation & Maintenance Manual – PDF DOWNLOAD

Description

Komatsu PW160-7H Wheeled Excavator Operation & Maintenance Manual – PDF DOWNLOAD

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DESCRIPTION:

Komatsu PW160-7H Wheeled Excavator Operation & Maintenance Manual – PDF DOWNLOAD

SERIAL NUMBER
PW160-7H – H50051 and up

FOREWORD :

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

Komatsu PW160-7H Wheeled Excavator Operation & Maintenance Manual – PDF DOWNLOAD

FOREWORD 3
FOREWORD 4
SAFETY INFORMATION 5
SAFETY MESSAGES 5
NOISE 6
VIBRATION 6
EMERGENCY STEERING 7
INTRODUCTION 8
INTENDED USE 8
FEATURES 8
BREAKING IN YOUR NEW MACHINE 9
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO AND DISTRIBUTOR 10
MACHINE SERIAL NO PLATE POSITION 10
ENGINE SERIAL NO PLATE POSITION 10
TABLE TO ENTER SERIAL NO AND DISTRIBUTOR 10
MACHINE SERIAL PLATES 11
SAFETY 19
GENERAL PRECAUTIONS 20
PRECAUTION DURING OPERATION 27
BEFORE STARTING ENGINE 27
OPERATING MACHINE 28
TRANSPORTATION 35
BATTERY 36
TOWING 37
BUCKET WITH HOOK OR BUCKET LINK WITH LIFTING EYE 38
HANDLING OF FLUIDS 40
PRECAUTIONS FOR MAINTENANCE 42
BEFORE CARRYING OUT MAINTENANCE 42
DURING MAINTENANCE 45
POSITION FOR ATTACHING SAFETY LABELS 48
POSITION FOR ATTACHING SAFETY LABELS 48
LIFTING CAPACITY CHART PW160-7H 56
ONE PIECE BOOM Lift capacity tables 56
TWO PIECE BOOM Lift capacity tables 62
OVERLOAD CAUTION 68
OPERATION 69
GENERAL VIEW 70
GENERAL VIEW OF MACHINE 70
GENERAL VIEW OF CONTROLS AND GAUGES 71
EXPLANATION OF COMPONENTS 72
MACHINE MONITOR 72
BASIC CHECK ITEMS 75
SWITCHES 103
CONTROL LEVERS, PEDALS 111
FRONT WINDOW 117
EMERGENCY EXIT FROM OPERATOR’S CAB 121
DOOR LOCK 122
CAP, COVER WITH LOCK 123
FUSE 124
LUGGAGE TRAY 125
ASHTRAY 125
CUP HOLDER 125
HOT AND COOL BOX 125
CAB RADIO 126
POWER PICK-UP PORT 126
HANDLING AIR CONDITIONER 127
FUSIBLE LINK 140
CONTROLLER 141
TOOL BOX (CHASSIS) 141
REFUELLING PUMP 141
WARNING LAMPS 143
HANDLING ACCUMULATORS 144
OPERATION 145
CHECK BEFORE STARTING ENGINE 145
OPERATIONS AND CHECKS BEFORE STARTING ENGINE 156
157
STARTING ENGINE 158
MOVING MACHINE OFF 167
STEERING 170
TRAVELLING ON PUBLIC HIGHWAY 171
STOPPING & PARKING 172
SWINGING (Slewing the upper carriage) 174
OPERATION OF WORK EQUIPMENT 175
WORKING MODE SELECTION 177
PROHIBITIONS FOR OPERATION 179
PRECAUTIONS FOR OPERATION 180
RECOMMENDATIONS FOR TRAVELLING 182
PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS 183
PW160-7H VEAM390100 15
HOW TO ESCAPE FROM MUD 184
WORK POSSIBLE USING HYDRAULIC EXCAVATOR 185
REPLACEMENT AND INVERSION OF BUCKET 187
STOPPING ENGINE 189
CHECK AFTER FINISHING WORK 189
CHECK AFTER STOPPING ENGINE 190
LOCKING 190
OVERLOAD WARNING DEVICE 190
HANDLING THE WHEELS 190
TRANSPORTATION 195
LOADING, UNLOADING WORK 195
PRECAUTIONS FOR LOADING 197
PRECAUTIONS FOR TRANSPORTATION 200
TRAVELLING POSTURE 202
COLD WEATHER OPERATION 204
PRECAUTIONS FOR LOW TEMPERATURE 204
PRECAUTIONS AFTER COMPLETION OF WORK 206
AFTER COLD WEATHER 206
LONG-TERM STORAGE 207
BEFORE STORAGE 207
DURING STORAGE 207
AFTER STORAGE 208
STARTING MACHINE AFTER LONG-TERM STORAGE 208
TROUBLESHOOTING 209
PHENOMENA THAT ARE NOT FAILURES 209
METHOD OF TOWING MACHINE 210
PRECAUTIONS ON PARTICULAR JOBSITES 210
DISCHARGED BATTERY 211
OTHER TROUBLE 215
MAINTENANCE 221
GUIDES TO MAINTENANCE 222
OUTLINE OF SERVICE 225
OUTLINE OF OIL, FUEL, COOLANT 225
OUTLINE OF ELECTRIC SYSTEM 228
OUTLINE OF HYDRAULIC SYSTEM 229
WEAR PARTS LIST 231
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 232
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS 232
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT 234
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 236
INTRODUCTION OF NECESSARY TOOLS 236
TIGHTENING TORQUE SPECIFICATIONS 237
TIGHTENING TORQUE LIST 237
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 238
SAFETY CRITICAL PARTS 239
MAINTENANCE SCHEDULE CHART 240
KEY TO LUBRICATION POINTS 244
SERVICE PROCEDURE 246
INITIAL 50 HOURS SERVICE 246
CHECK AND TIGHTEN WHEEL NUTS 246
INITIAL 250 HOURS SERVICE 246
WHEN REQUIRED 247
CHECKING COOLANT LEVEL 255
CHECK AND TIGHTEN WHEEL NUTS 258
CHECK ELECTRICAL INTAKE AIR HEATER 258
CHECK ALTERNATOR 258
REPLACE BUCKET SIDE CUTTERS 259
REPLACE BUCKET TEETH 260
ADJUST BUCKET CLEARANCE 264
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID 265
CHECK AND ADJUST AIR CONDITIONER 266
CHECK BEFORE STARTING 267
CHECK COOLANT LEVEL, ADD WATER 267
EVERY 50 HOURS 272
EVERY 100 HOURS SERVICE 273
EVERY 250 HOURS MAINTENANCE 279
EVERY 500 HOURS SERVICE 285
EVERY 1000 HOURS SERVICE 292
EVERY 2000 HOURS SERVICE 299
EVERY 4000 HOURS SERVICE 301
EVERY 5000 HOURS SERVICE 302
SPECIFICATIONS 305
SPECIFICATIONS 306
1 – PIECE BOOM 307
2 – PIECE BOOM 308
WORKING RANGE: ONE PIECE BOOM 309
WORKING RANGE: TWO PIECE BOOM 310
PW160-7H VEAM390100 17
OPTIONS, ATTACHMENTS 311
GENERAL PRECAUTIONS 312
PRECAUTIONS RELATED TO SAFETY 312
PRECAUTIONS WHEN INSTALLING ATTACHMENTS 313
HANDLING BUCKET WITH HOOK 315
CHECKING FOR DAMAGE TO BUCKET WITH HOOK 315
PROHIBITED OPERATIONS 315
PRECAUTIONS DURING OPERATIONS 315
MACHINES READY FOR ATTACHMENTS 316
GENERAL LOCATIONS 316
HANDLING THE CLAMSHELL BUCKET 318
OPERATION 320
METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH
ACCUMULATOR 323
LONG-TERM STORAGE 323
INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE 324
HYDRAULIC BREAKER 324
POWER RIPPER 327
FORK GRAB 328
GRAPPLE BUCKET 329
SCRAP GRAPPLE 330
CRUSHER & SMASHER 332
HYDRAULIC PILE DRIVER 333
HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE 334
INDEX 343

KOMATSU PW160-7H WHEELED EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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