Komatsu PW170ES-6 Wheeled Excavator Operation & Maintenance Manual SN k32001 and up – PDF DOWNLOAD

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Komatsu PW170ES-6 Wheeled Excavator Operation & Maintenance Manual

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Komatsu PW170ES-6 Wheeled Excavator Operation & Maintenance Manual

Brands: Komatsu
Equipment Type: Wheeled Excavator
Manuals Type: Operation & Maintenance Manual
Machine Model: PW170ES-6
Serial Number: k32001 and up
Book Code: UEAM000701
Language: English
Pages: 299
File Format: Portable Document Format (PDF)

KOMATSU PW170ES-6 WHEELED EXCAVATOR OPERATION & MAINTENANCE MANUAL SN K32001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu PW170ES-6 Wheeled Excavator Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

Komatsu PW170ES-6 Wheeled Excavator Operation & Maintenance Manual

MAIN MENU.......................................................................  0
COVER...........................................................................  1
1. FOREWARD.....................................................................  5
2. SAFETY INFORMATION...........................................................  6
3. INTRODUCTION.................................................................  8
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL 4. NO. AND DISTRIBUTOR.............  9
5. CONTENTS..................................................................... 11
SAFETY.......................................................................... 15
	6. GENERAL PRECAUTIONS...................................................... 16
	7. PRECAUTIONS DURING OPERATION............................................. 22
		7.1 BEFORE STARTING ENGINE.............................................. 22
		7.2 OPERATING MACHINE................................................... 24
		7.3 TRANSPORTATION...................................................... 29
		7.4 BATTERY............................................................. 30
		7.5 TOWING.............................................................. 31
		7.6 BUCKET WITH HOOK.................................................... 32
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 35
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 35
		8.2 DURING MAINTENANCE.................................................. 38
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 42
	10. LIFTING CAPACITIES...................................................... 47
OPERATION....................................................................... 53
	11. GENERAL VIEW............................................................ 54
		11.1 GENERAL VIEW OF MACHINE............................................ 54
		11.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 55
	12. EXPLANATION OF COMPONENTS............................................... 56
		12.1 MACHINE MONITOR.................................................... 56
		12.2 SWITCHES........................................................... 67
		12.3 CONTROL LEVERS, PEDALS............................................. 76
		12.4 ROOF HATCH......................................................... 78
		12.5 FRONT WINDOW....................................................... 79
		12.6 DOOR LOCK.......................................................... 81
		12.7 CAP, COVER WITH LOCK............................................... 82
		12.8 FUSE............................................................... 83
		12.9 LUGGAGE TRAY....................................................... 84
		12.10 ASHTRAY........................................................... 84
		12.11 HEATER............................................................ 84
		12.12 AIR CONDITIONER................................................... 86
		12.13 FUSIBLE LINK...................................................... 89
		12.14 CONTROLLER........................................................ 89
		12.15 TOOLBOX........................................................... 89
		12.16 REFUELLING PUMP................................................... 89
		12.17 CAR RADIO......................................................... 90
		12.18 POWER SUPPLY SOCKET............................................... 94
		12.19 WARNING LAMPS..................................................... 95
		12.20 HANDLING THE ACCUMULATORS......................................... 96
	13. OPERATION............................................................... 98
		13.1 CHECK BEFORE STARTING ENGINE.......................................100
		13.2 STARTING ENGINE....................................................107
		13.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................110
		13.4 MOVING MACHINE OFF.................................................116
		13.5 STEERING MACHINE...................................................119
		13.6 STOPPING MACHINE...................................................120
		13.7 SWINGING...........................................................121
		13.8 OPERATION OF WORK EQUIPMENT........................................123
		13.9 WORKING MODE SELECTION.............................................123
		13.10 PROHIBITIONS FOR OPERATION........................................125
		13.11 PRECAUTIONS FOR OPERATION.........................................127
		13.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.......................128
		13.13 HOW TO ESCAPE FROM MUD............................................130
		13.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................131
		13.15 REPLACEMENT AND INVERSION OF BUCKET...............................132
		13.16 PARKING THE MACHINE...............................................134
		13.17 CHECK AFTER FINISHING WORK........................................135
		13.18 STOPPING ENGINE...................................................136
		13.19 CHECK AFTER STOPPING ENGINE.......................................137
		13.20 LOCKING...........................................................137
		13.21 HANDLING THE WHEELS...............................................138
	14. TRANSPORTATION..........................................................143
		14.1 LOADING, UNLOADING WORK............................................143
		14.2 PRECAUTIONS FOR LOADING............................................145
		14.3 PRECAUTIONS FOR TRANSPORTATION.....................................147
		14.4 TRAVELLI NG POSTURE................................................149
	15. COLD WEATHER OPERATION..................................................151
		15.1 PRECAUTION FOR LOW TEMPERATURE.....................................151
		15.2 PRECAUTIONS AFTER COMPLETION  OF WORK..............................152
		15.3 AFTER COLD WEATHER.................................................152
	16. LONG-TERM STORAGE.......................................................153
		16.1 BEFORE STORAGE.....................................................153
		16.2 DURING STORAGE.....................................................154
		16.3 AFTER STORAGE......................................................154
		16.4 STARTING MACHINE AFTER LONG-TERM STORAGE...........................154
	17. TROUBLESHOOTING.........................................................155
		17.1 PHENOMENA THAT ARE NOT FAILURES....................................155
		17.2 METHOD OF TOWING MACHINE...........................................155
		17.3 PRECAUTIONS ON PARTICULAR JOBSITES.................................156
		17.4 IF BATTERY IS DISCHARGED...........................................156
		17.5 OTHER TROUBLE......................................................160
MAINTENANCE.....................................................................165
	18. GUIDES TO MAINTENANCE...................................................166
	19. OUTLINES OF SERVICE.....................................................168
		19.1 OUTLINE OF OIL, FUEL, COOLANT......................................168
		19.2 OUTLINE OF ELECTRIC SYSTEM.........................................171
		19.3 OUTLINE OF HYDRAULIC SYSTEM........................................172
	20. WEAR PARTS LIST.........................................................173
	21. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....174
	22. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................178
		22.1 INTRODUCTION OF NECESSARY TOOLS....................................178
		22.2 TORQUE LIST........................................................179
	23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................180
	24. MAINTENANCE SCHEDULE CHART..............................................182
		24.1 MAINTENANCE SCHEDULE CHART.........................................182
		24.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER..................187
	25. SERVICE PROCEDURE.......................................................188
		25.0 INITIAL 250 HOURS SERVICE..........................................188
		25.1 WHEN REQUIRED......................................................189
		25.2 CHECK BEFORE STARTING..............................................208
		25.3 EVERY 50 HOURS SERVICE.............................................212
		25.4 EVERY 100 HOURS SERVICE............................................213
		25.5 EVERY 250 HOURS SERVICE............................................218
		25.6 EVERY 500 HOURS SERVICE............................................225
		25.7 EVERY 1000 HOURS SERVICE...........................................232
		25.8 EVERY 2000 HOURS SERVICE...........................................237
		25.9 EVERY 4000 HOURS SERVICE...........................................240
		25.10 EVERY 5000 HOURS SERVICE..........................................241
SPECIFICATIONS..................................................................245
	26. SPECIFICATIONS..........................................................246
		26.1 MACHINE SPECIFICATIONS.............................................246
		26.2  WORKING RANGES....................................................250
OPTIONS AND ATTACHMENTS.........................................................253
	27. GENERAL PRECAUTIONS.....................................................254
		27.1 GENERAL PRECAUTIONS RE3LATED TO SAFETY.............................254
		27.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS............................255
	28. HANDLING BUCKET WITH HOOK...............................................256
		28.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK............................256
		28.2 PROHIBITED OPERATIONS..............................................256
		28.3 PRECAUTIONS DURING OPERATIONS......................................256
	29. MACHINE READY FOR ATTACHMENTS...........................................257
		29.1 GENERAL LOCATIONS..................................................257
		29.2 HANDLING CLAMSHELL BUCKET..........................................259
		29.3 OPERATION..........................................................260
	30. INTRODUCTION OF ATTACHMENTS.............................................261
		30.1 SPECIFICATION - USE................................................261
		30.2 ATTACHMENT INSTALLATION COMBINATION TABLE..........................262
		30.3 SELECTION OF BUCKET TEETH..........................................263
		30.4 HANDLING ACCUMMULATOR..............................................264
		30.5 LONG-TERM STORAGE..................................................265
		30.6 SPECIFICATIONS.....................................................265
	31. EXTENDING MACHINE SERVICE LIFE..........................................266
		31.1 HYDRAULIC BREAKER..................................................266
		31.2 POWER RIPPER.......................................................269
		31.3 FORK GRAB..........................................................270
		31.4 GRAPPLE BUCKET.....................................................271
		31.5 SCRAP GRAPPLE......................................................272
		31.6 CRUSHER & CUTTER...................................................273
		31.7 HYDRAULIC PILE DRIVER..............................................274
		31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE.......................275
		31.9 QUICK COUPLER......................................................276
		31.10 ROTATING ARM......................................................282

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