KOMATSU PW170ES-6 WHEELED EXCAVATOR Operation & Maintenance Manual (SN:K30001 and up) – PDF DOWNLOAD

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KOMATSU PW170ES-6 WHEELED EXCAVATOR Operation & Maintenance Manual (SN:K30001 and up)

KOMATSU PW170ES-6 WHEELED EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:K30001 AND UP) – PDF DOWNLOAD:

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KOMATSU PW170ES-6 WHEELED EXCAVATOR Operation & Maintenance Manual (SN:K30001 and up)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

KOMATSU PW170ES-6 WHEELED EXCAVATOR Operation & Maintenance Manual (SN:K30001 and up)

MAIN MENU....................................................................  0
COVER........................................................................  1
1. FOREWORD..................................................................  2
2. SAFETY INFORMATION........................................................  3
3. INTRODUCTION..............................................................  5
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............  6
5. CONTENTS..................................................................  8
SAFETY....................................................................... 12
	6. GENERAL PRECAUTIONS................................................... 13
	7. PRECAUTIONS DURING OPERATION.......................................... 19
		7.1 BEFORE STARTING ENGINE........................................... 19
		7.2 OPERATION MACHINE................................................ 21
		7.3 TRANSPORATION.................................................... 26
		7.4 BATTERY.......................................................... 27
		7.5 TOWING........................................................... 28
		7.6 BUCKET WITH HOOK................................................. 29
	8. PRECAUTIONS FOR MAINTENANCE........................................... 32
		8.1 BEFORE CARRYING OUT MAINTENANCE.................................. 32
		8.2 DURING MAINTENANCE............................................... 35
	9. POSITION FOR ATTACHING SAFETY LABELS.................................. 39
		9A. LIFTING CAPACITIES............................................... 44
OPERATION.................................................................... 50
	10. GENERAL VIEW......................................................... 51
		10.1 GENERAL VIEW OF MACHINE......................................... 51
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................. 52
	11. EXPLANATION OF COMPONENTS............................................ 53
		11.1 MACHINE MONITOR................................................. 53
		11.2 SWITCHES........................................................ 64
		11.3 CONTROL LEVERS, PEDALS.......................................... 73
		11.4 ROOF HATCH...................................................... 75
		11.5 FRONT WINDOW.................................................... 76
		11.6 DOOR LOCK....................................................... 78
		11.7 CAP, COVER WITH LOCK............................................ 79
		11.8 FUSE............................................................ 80
		11.9 LUGGAGE TRAY.................................................... 81
		11.10 ASHTRAY........................................................ 81
		11.11 HEATER......................................................... 81
		11.12 AIR CONDITIONER ............................................... 82
		11.13 FUSIBLE LINK................................................... 85
		11.14  CONTROLLER.................................................... 85
		11.15 TOOL BOX....................................................... 85
		11.16 REFUELLING PUMP................................................ 85
		11.17 CAR RADIO...................................................... 86
		11.18 POWER SUPPLY SOCKET............................................ 90
		11.19 CAB RADIO...................................................... 91
		11.20 WARNING LAMPS.................................................. 93
		11.21 HANDLING THE ACCUMULATORS...................................... 94
	12. OPERATION............................................................ 96
		12.1 CHECK BEFORE STARTING ENGINE.................................... 96
		12.2 STARTING ENGINE.................................................106
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.....................109
		12.4 MOVING MACHINE OFF..............................................115
		12.5 STEERING MACHINE................................................118
		12.6 STOPPING MACHINE................................................119
		12.7 SWINGING........................................................120
		12.8 OPERATION OF WORK EQUIPMENT.....................................121
		12.9 WORKING MODE SELECTION..........................................122
		12.10 PROHIBITIONS FOR OPERATION.....................................124
		12.11 PRECAUTIONS FOR OPERATION......................................126
		12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS....................127
		12.13 HOW TO ESCAPE FROM MUD.........................................129
		12.14 WORK POSSIBLE USING HYDRAULIC ECAVATOR.........................130
		12.15 REPLACEMENT AND INVERSION OF BUCKET............................131
		12.16 PARKING THE MACHINE............................................133
		12.17 CHECK AFTER FINISHING WORK.....................................134
		12.18 STOPPING ENGINE................................................135
		12.19 CHECK AFTER STOPPING ENGINE....................................136
		12.20 LOCKING........................................................136
		12.21 HANDLING THE WHEELS............................................137
	13. TRANSPORATION........................................................142
		13.1 LOADING, UNLOADING WORK ........................................142
		13.2 PRECAUTIONS FOR LOADING.........................................144
		13.3 PRECAUTIONS FOR TRANSPORATION...................................145
		13.4 TRAVELLING POSTURE..............................................147
	14. COLD WEATHER OPERATION...............................................149
		14.1 PRECAUTIONS FOR LOW TEMPERATURE.................................149
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK............................150
		14.3 AFTER COLD WEATHER..............................................150
	15. LONG-TERM STORAGE....................................................151
		15.1 BEFORE STORAGE..................................................151
		15.2 DURING STORAGE..................................................152
		15.3 AFTER STORAGE...................................................152
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE........................152
	16. TROUBLESHOOTING......................................................153
		16.1 PHENOMENA THAT ARE NOT FAILURES.................................153
		16.2 METHOD OF TOWING MACHINE........................................153
		16.3 PRECAUTIONS ON PARTICULAR JOBSITES..............................154
		16.4 IF BATTERY IS DISCHARGED........................................154
		16.5 OTHER TROUBLE...................................................158
MAINTENANCE..................................................................164
	17. GUIDES TO MAINTENANCE................................................165
	18. OUTLINES OF SERVICE..................................................167
		18.1 OUTLINE OF OIL, FUEL, COOLANT...................................167
		18.2 OUTLINE OF ELECTRIC SYSTEM......................................170
		18.3 OUTLINE OF HYDRAULIC SYSTEM.....................................171
	19. WEAR PARTS LIST......................................................172
	20. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....173
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.......................177
		21.1 INTRODUCTION OF NECESSARY TOOLS.................................177
		21.2 TORQUE LIST.....................................................178
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................179
	23. MAINTENANCE SCHEDULE CHART...........................................181
		23.1 MAINTENANCE SCHEDULE CHART......................................181
		23.2 MAINTENANCE WHEN USING HYDRAULIC BREAKER........................183
		23.3 EXPLANATION OF LUBRICATION DECAL................................184
	24. SERVICE PROCEDURE....................................................187
		24.1 WHEN REQUIRED...................................................187
		24.2 CHECK BEFORE STARTING...........................................206
		24.3 EVERY 100 HOURS SERVICE.........................................212
		24.4 EVERY 250 HOURS SERVICE.........................................217
		24.5 EVERY 500 HOURS SERVICE.........................................225
		24.6 EVERY 1000 HOURS SERVICE........................................231
		24.7 EVERY 2000 HOURS SERVICE........................................236
		24.8 EVERY 4000 HOURS SERVICE........................................242
SPECIFICATIONS...............................................................244
	25. SPECIFICATIONS.......................................................245
		25.1 MACHINE SPECIFICATIONS..........................................246
OPTIONS, ATTACHMENTS.........................................................252
	26. GENERAL PRECAUTIONS..................................................253
		26.1 PRECAUTIONS RELATED TO SAFETY...................................253
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.........................254
	27. HANDLING BUCKET WITH HOOK............................................255
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.........................255
		27.2 PROHIBITED OPERATIONS...........................................255
		27.3 PRECAUTIONS DURING OPERATIONS...................................255
	28. MACHINES READY FOR ATTACHEMENTS......................................256
		28.1 GENERAL LOCATIONS...............................................256
		28.2  HANDLING THE CLAMSHELL BUCKET..................................258
		28.3 OPERATION.......................................................259
	29. INTRODUCTION OF ATTACHMENTS..........................................260
		29.1 SPECIFICATION, USE..............................................260
		29.2 ATTACHMENT INSTALLATION COMBINATION TABLE.......................261
		29.3 SELECTION OF BUCKET TEETH.......................................262
		29.4 HANDLING ACCUMULATOR............................................263
		29.5 LONG-TERM STORAGE...............................................264
		29.6 SPECIFICATIONS..................................................264
	30. EXTENDING MACHINE SERVICE LIFE.......................................265
		30.1 HYDRAULIC BREAKER...............................................265
		30.2 POWER RIPPER....................................................268
		30.3 FORK GRAB.......................................................269
		30.4 GRAPPLE BUCKET..................................................270
		30.5 SCRAP GRAPPLE...................................................271
		30.6 CRUSHER & SMASHER...............................................272
		30.7 HYDRAULIC PILE DRIVE............................................273
		30.8 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.....................274

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