Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Komatsu PW200-7KA, PW220-7KA Wheeled Excavator Operation & Maintenance Manual SN K40001 and up – PDF DOWNLOAD
Original price was: $62.95.$27.95Current price is: $27.95.
Komatsu PW200-7KA, PW220-7KA Wheeled Excavator Operation & Maintenance Manual
MACHINE MODEL SERIAL NUMBER
PW200-7KA K40001 and up
PW220-7KA K40001 and up
Book Code : UEAM002501
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Komatsu PW200-7KA, PW220-7KA Wheeled Excavator Operation & Maintenance Manual
FILE DETAILS:
Komatsu PW200-7KA, PW220-7KA Wheeled Excavator Operation & Maintenance Manual
Model Specification: KOMATSU PW200-7KA, PW220-7KA WHEELED EXCAVATOR
Language: English
File Format: PDF
Total Pages: 356
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
KOMATSU PW200-7KA, PW220-7KA WHEELED EXCAVATOR OPERATION & MAINTENANCE MANUAL SN K40001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PW200-7KA, PW220-7KA Wheeled Excavator Operation & Maintenance Manual
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
Komatsu PW200-7KA, PW220-7KA Wheeled Excavator Operation & Maintenance Manual
FOREWORD.................................................................................................. 3 FOREWORD.............................................................................................. 4 SAFETY INFORMATION.................................................................................... 6 SAFETY MESSAGES................................................................................... 6 NOISE............................................................................................. 7 VIBRATION......................................................................................... 7 EMERGENCY STEERING................................................................................ 8 INTRODUCTION.......................................................................................... 9 INTENDED USE...................................................................................... 9 FEATURES.......................................................................................... 9 BREAKING IN YOUR NEW MACHINE...................................................................... 10 LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR........................................ 11 MACHINE SERIAL NO. PLATE POSITION................................................................. 11 ENGINE SERIAL NO. PLATE POSITION.................................................................. 11 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR......................................................... 11 MACHINE SERIAL PLATES............................................................................. 12 STANDARD SERIAL PLATE......................................................................... 12 STANDARD SERIAL PLATE......................................................................... 12 GERMANY SERIAL PLATE.......................................................................... 13 ITALIAN SERIAL PLATE.......................................................................... 13 SAFETY.................................................................................................... 21 GENERAL PRECAUTIONS................................................................................... 22 PRECAUTION DURING OPERATION........................................................................... 28 BEFORE STARTING ENGINE............................................................................ 28 OPERATING MACHINE................................................................................. 29 TRANSPORTATION.................................................................................... 35 BATTERY........................................................................................... 36 TOWING............................................................................................ 37 BUCKET WITH HOOK OR BUCKET LINK WITH LIFTING EYE.................................................. 38 GENERAL PRECAUTIONS........................................................................... 38 PRECAUTIONS FOR LIFTING OPERATION............................................................. 39 PRECAUTIONS FOR MAINTENANCE........................................................................... 41 BEFORE CARRYING OUT MAINTENANCE................................................................... 41 DURING MAINTENANCE................................................................................ 44 POSITION FOR ATTACHING SAFETY LABELS.................................................................. 47 POSITION FOR ATTACHING SAFETY LABELS.............................................................. 47 LIFTING CAPACITY CHART PW200-7K....................................................................... 56 ONE PIECE BOOM Lift capacity tables for 2.5 metre undercarriage................................... 56 ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage.................................. 63 LIFTING CAPACITY CHART PW220-7K....................................................................... 70 ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage and heavy duty counterweight..... 70 ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage.................................. 77 OPERATION................................................................................................. 85 GENERAL VIEW.......................................................................................... 86 GENERAL VIEW OF MACHINE........................................................................... 86 GENERAL VIEW OF CONTROLS AND GAUGES............................................................... 87 EXPLANATION OF COMPONENTS............................................................................. 88 MACHINE MONITOR................................................................................... 88 BASIC OPERATION OF MACHINE MONITOR............................................................ 89 BASIC CHECK ITEMS................................................................................. 91 CAUTION ITEMS................................................................................. 93 EMERGENCY STOP ITEMS.......................................................................... 97 METER DISPLAY PORTION.........................................................................100 METERS........................................................................................102 MONITOR SWITCHES..............................................................................105 SWITCHES..............................................................................................120 CONTROL LEVERS, PEDALS................................................................................128 FRONT WINDOW......................................................................................133 EMERGENCY EXIT FROM OPERATOR'S CAB................................................................137 DOOR LOCK.........................................................................................138 CAP, COVER WITH LOCK..............................................................................139 METHOD OF OPENING AND CLOSING CAP WITH LOCK (For the fuel tank filler port)...................139 METHOD OF OPENING AND CLOSING COVER WITH LOCK (cover with lock)...............................139 FUSE..............................................................................................140 LUGGAGE TRAY......................................................................................141 ASHTRAY...........................................................................................141 CUP HOLDER........................................................................................141 HOT AND COOL BOX..................................................................................141 CAB RADIO.........................................................................................142 EXPLANATION OF COMPONENTS.....................................................................142 1.POWER SWITCH/VOLUME CONTROL KNOB (SW-VOLUME) BALANCE CONROL KNOB (Pull Bar).................142 2.TONE CONTROL KNOB (TONE)....................................................................143 3.FM/AM SELECTOR BUTTON (AM/FM)...............................................................143 4.DISPLAY SELECTOR BUTTON (TIME)..............................................................143 5.TUNING BUTTONS (TUNING) MANUAL TUNING (MANUAL)..............................................143 6.PRESET BUTTONS (1,2,3,4,5,6) (PRESET STATION)...............................................143 7.DISPLAY.....................................................................................144 8.TIME CORRECTION BUTTON......................................................................144 9.STEREO INDICATOR (ST).......................................................................144 METHOD OF OPERATION...............................................................................144 METHOD OF SETTING PRESET BUTTONS..............................................................144 MANUAL TUNING.................................................................................145 AUTOMATIC TUNING..............................................................................145 SETTING CORRECT TIME..........................................................................145 PRECAUTION OF USE.............................................................................146 POWER PICK-UP PORT................................................................................146 HANDLING AIR CONDITIONER..........................................................................147 GENERAL LOCATIONS OF CONTROL PANEL............................................................147 METHOD OF OPERATION...........................................................................151 PRECAUTIONS WHEN USING AIR CONDITIONER........................................................158 CHECK, MAINTAIN MACHINE EQUIPPED WITH AIR CONDITIONER.........................................159 OTHER FUNCTIONS...............................................................................159 FUSIBLE LINK......................................................................................160 CONTROLLER........................................................................................160 TOOL BOX..........................................................................................161 REFUELLING PUMP...................................................................................161 WARNING LAMPS.....................................................................................162 HANDLING ACCUMULATORS.............................................................................163 OPERATION.............................................................................................164 CHECK BEFORE STARTING ENGINE......................................................................164 WALK-AROUND CHECK.............................................................................164 CHECK BEFORE STARTING.........................................................................166 ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT (AIR SUSPENSION SEAT).............................171 SEAT BELT.....................................................................................173 ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT (MECHANICAL SEAT).................................173 SEAT BELT.....................................................................................174 OPERATIONS AND CHECKS BEFORE STARTING ENGINE..........................................................175 STARTING ENGINE...................................................................................177 NORMAL STARTING...............................................................................177 STARTING IN COLD WEATHER......................................................................178 OPERATIONS AND CHECKS AFTER STARTING ENGINE...................................................180 WARMING UP OPERATION..........................................................................180 IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)................................................183 MOVING MACHINE OFF................................................................................186 MOVING MACHINE FORWARD........................................................................186 STEERING..........................................................................................189 TRAVELLING ON PUBLIC HIGHWAY......................................................................190 STOPPING & PARKING................................................................................191 STOPPING MACHINE (EMERGENCY)..................................................................192 SWINGING (Slewing the upper carriage).............................................................193 OPERATION OF WORK EQUIPMENT.......................................................................194 WORKING MODE SELECTION............................................................................196 PROHIBITIONS FOR OPERATION........................................................................198 PRECAUTIONS FOR OPERATION.........................................................................199 PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS......................................................200 HOW TO ESCAPE FROM MUD............................................................................201 WHEN ONE SIDE IS STUCK........................................................................201 WHEN BOTH SIDES ARE STUCK.....................................................................201 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................................................202 BACKHOE WORK..................................................................................202 SHOVEL WORK...................................................................................202 DITCHING WORK.................................................................................202 LOADING WORK..................................................................................203 LEVELLING WORK................................................................................203 REPLACEMENT AND INVERSION OF BUCKET...............................................................203 REPLACEMENT...................................................................................203 INVERSION.....................................................................................204 STOPPING ENGINE...................................................................................205 CHECK AFTER FINISHING WORK........................................................................205 CHECK AFTER STOPPING ENGINE...........................................................................206 LOCKING...........................................................................................206 HANDLING THE WHEELS...............................................................................206 TRANSPORTATION........................................................................................210 LOADING, UNLOADING WORK...........................................................................210 PRECAUTIONS FOR LOADING...........................................................................212 HOW TO LIFT THE MACHINE.......................................................................213 PRECAUTIONS FOR TRANSPORTATION....................................................................214 TRAVELLING POSTURE................................................................................215 COLD WEATHER OPERATION................................................................................216 PRECAUTIONS FOR LOW TEMPERATURE...................................................................216 FUEL AND LUBRICANTS...........................................................................216 BATTERY.......................................................................................217 PRECAUTIONS AFTER COMPLETION OF WORK..............................................................218 AFTER COLD WEATHER................................................................................218 LONG-TERM STORAGE.....................................................................................219 BEFORE STORAGE....................................................................................219 DURING STORAGE....................................................................................219 AFTER STORAGE.....................................................................................220 STARTING MACHINE AFTER LONG-TERM STORAGE..........................................................220 TROUBLESHOOTING.......................................................................................221 PHENOMENA THAT ARE NOT FAILURES...................................................................221 METHOD OF TOWING MACHINE..........................................................................222 PRECAUTIONS ON PARTICULAR JOBSITES................................................................222 DISCHARGED BATTERY................................................................................223 REMOVAL AND INSTALLATION OF BATTERY...........................................................223 BATTERY CHARGES...............................................................................224 STARTING ENGINE WITH BOOSTER CABLES...........................................................225 OTHER TROUBLE.....................................................................................227 ELECTRICAL SYSTEM.............................................................................227 CHASSIS.......................................................................................228 ENGINE........................................................................................229 ELECTRONIC CONTROL SYSTEM.....................................................................231 MAINTENANCE...............................................................................................233 GUIDES TO MAINTENANCE.................................................................................234 OUTLINE OF SERVICE....................................................................................237 USE OF BIO-DEGRADEABLE OIL........................................................................237 Filter changes................................................................................237 Oil changes...................................................................................237 OUTLINE OF OIL, FUEL, COOLANT.....................................................................238 OIL...........................................................................................238 FUEL..........................................................................................238 COOLANT.......................................................................................239 GREASE........................................................................................239 CARRYING OUT KOWA (Komatsu Oil Wear Analysis).................................................239 STORING OIL AND FUEL..........................................................................240 FILTERS.......................................................................................241 OUTLINE OF ELECTRIC SYSTEM........................................................................241 OUTLINE OF HYDRAULIC SYSTEM.......................................................................242 WEAR PARTS LIST.......................................................................................243 USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.....................................244 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS..................................................244 USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT................................246 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS........................................................248 INTRODUCTION OF NECESSARY TOOLS...................................................................248 TIGHTENING TORQUE SPECIFICATIONS......................................................................249 TIGHTENING TORQUE LIST............................................................................249 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.........................................................251 SAFETY CRITICAL PARTS.............................................................................252 MAINTENANCE SCHEDULE CHART............................................................................253 KEY TO LUBRICATION POINTS.........................................................................257 SERVICE PROCEDURE.....................................................................................259 INITIAL 250 HOURS SERVICE.........................................................................259 WHEN REQUIRED.....................................................................................260 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT..................................................260 CLEAN INSIDE OF COOLING SYSTEM................................................................265 CLEAN INSIDE OF COOLING SYSTEM................................................................266 CHECKING COOLANT LEVEL............................................................................268 DRAINING THE SYSTEM...........................................................................268 CLEANING THE SYSTEM...........................................................................269 FILLING THE SYSTEM............................................................................269 REFILLING AN OVERHEATED SYSTEM................................................................269 CLEANING THE RADIATOR.........................................................................270 THERMOSTAT....................................................................................270 FAN...........................................................................................270 CHECK AND TIGHTEN WHEEL NUTS......................................................................271 CHECK ELECTRICAL INTAKE AIR HEATER................................................................271 CHECK ALTERNATOR..................................................................................271 CHECK START MOTOR.............................................................................272 REPLACE BUCKET SIDE CUTTERS.......................................................................272 REPLACE BUCKET TEETH..............................................................................273 REPLACE BUCKET TEETH (VERTICAL PIN TYPE)......................................................273 REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)....................................................276 ADJUST BUCKET CLEARANCE...........................................................................277 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID........................................................278 CHECK AND ADJUST AIR CONDITIONER..................................................................279 CHECK LEVEL OF REFRIGERANT (GAS)..............................................................279 DRAIN ENGINE BREATHER OIL CATCHER.................................................................280 CHECK BEFORE STARTING.............................................................................281 CHECK COOLANT LEVEL, ADD WATER....................................................................281 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL....................................................281 CHECK FUEL LEVEL, ADD FUEL....................................................................282 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....................................................283 CHECK AIR CLEANER FOR CLOGGING................................................................283 CHECK ELECTRIC WIRING.........................................................................284 CHECK FOR WATER AND SEDIMENT IN SEDIMENTOR. DRAIN WATER AND SEDIMENT..........................284 CHECK FOR WATER IN PRIMARY FUEL FILTER, DRAIN WATER...........................................285 EVERY 50 HOURS....................................................................................285 DRAIN WATER AND SEDIMENT FROM FUEL TANK.......................................................285 EVERY 100 HOURS SERVICE...........................................................................285 LUBRICATING...................................................................................285 CLEANING FRESH AIR FILTER.....................................................................290 EVERY 250 HOURS MAINTENANCE.......................................................................291 CHECK OIL LEVEL IN MACHINERY CASE, ADD OIL....................................................291 CHECK OIL LEVEL IN WHEEL HUBS, ADD OIL (Front Axle)...........................................291 CHECK OIL LEVEL IN WHEEL HUBS, ADD OIL (Rear Axle)............................................292 CHECK OIL LEVEL IN AXLES, ADD OIL.............................................................292 CHECK OIL LEVEL IN TRANSMISSION, ADD OIL......................................................293 CHECK LEVEL OF BATTERY ELECTROLYTE............................................................293 BELTS, GENERAL................................................................................294 CHECK FAN BELT TENSION, ADJUST TENSION........................................................294 CHECK, ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT......................................295 EVERY 500 HOURS SERVICE...........................................................................296 LUBRICATE SWING CIRCLE (2 POINTS).............................................................296 REPLACE FUEL FILTER CARTRIDGE.................................................................297 CHECK SWING PINION GREASE LEVEL, ADD GREASE...................................................298 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.............................299 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS...........................300 CLEAN INTERNAL AND EXTERNAL AIR FILTERS OF AIR CONDITIONER SYSTEM.............................301 CLEANING RECIRCULATED AIR FILTER..............................................................302 REPLACE HYDRAULIC TANK BREATHER ELEMENT.......................................................303 EVERY 1000 HOURS SERVICE..........................................................................304 REPLACE HYDRAULIC FILTER ELEMENT..............................................................304 CHANGE OIL IN SWING MACHINERY CASE............................................................305 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....................................................305 CHECK PLAY OF TURBOCHARGER ROTOR..............................................................306 CHECK & ADJUST VALVE CLEARANCE................................................................306 CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB.............................................306 CHECK FAN BELT TENSION........................................................................306 CHANGE OIL IN AXLES...........................................................................306 CHANGE OIL IN HUBS............................................................................307 CHANGE OIL IN TRANSMISSION ASSEMBLY...........................................................309 EVERY 2000 HOURS SERVICE..........................................................................310 CLEAN HYDRAULIC TANK STRAINER.................................................................310 CLEAN, CHECK TURBOCHARGER.....................................................................310 CHECK ALTERNATOR, STARTING MOTOR..............................................................310 CHECK VIBRATION DAMPER........................................................................310 CHANGE ANTIFREEZE.............................................................................310 CHECK AND ADJUST VALVE CLEARANCE..............................................................311 EVERY 4000 HOURS SERVICE..........................................................................311 CHECK WATER PUMP..............................................................................311 EVERY 5000 HOURS SERVICE..........................................................................312 CHANGE OIL IN HYDRAULIC TANK..................................................................312 SPECIFICATIONS............................................................................................315 SPECIFICATIONS........................................................................................316 1 - PIECE BOOM....................................................................................317 2 - PIECE BOOM....................................................................................319 WORKING RANGE: ONE PIECE BOOM.....................................................................321 WORKING RANGE: TWO PIECE BOOM.....................................................................322 OPTIONS, ATTACHMENTS......................................................................................323 GENERAL PRECAUTIONS...................................................................................324 PRECAUTIONS RELATED TO SAFETY.....................................................................324 PRECAUTIONS WHEN INSTALLING ATTACHMENTS...............................................................325 HANDLING BUCKET WITH HOOK.............................................................................327 CHECKING FOR DAMAGE TO BUCKET WITH HOOK...........................................................327 PROHIBITED OPERATIONS.............................................................................327 PRECAUTIONS DURING OPERATIONS.....................................................................327 MACHINES READY FOR ATTACHMENTS........................................................................328 GENERAL LOCATIONS.................................................................................328 HANDLING THE CLAMSHELL BUCKET.....................................................................330 How to install clamshell bucket...............................................................330 HOW TO OPERATE................................................................................331 OPERATION.........................................................................................331 WHEN USING BREAKER............................................................................332 METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR............333 LONG-TERM STORAGE.................................................................................333 SPECIFICATIONS................................................................................333 INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE........................................334 HYDRAULIC BREAKER.................................................................................334 POWER RIPPER......................................................................................337 FORK GRAB.........................................................................................338 GRAPPLE BUCKET....................................................................................339 SCRAP GRAPPLE.....................................................................................340 CRUSHER & SMASHER.................................................................................342 HYDRAULIC PILE DRIVER.............................................................................343 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.......................................................344 GENERAL VIEW OF CONTROLS......................................................................346 LEFT CONTROL LEVER (with auto-deceleration device)............................................347 RIGHT CONTROL LEVER (with auto-deceleration device)...........................................347 UPPER BOOM CONTROL PEDAL......................................................................348 EXCAVATOR’S WORK..............................................................................348 REPLACEMENT OF BUCKET.........................................................................350 HANDLING THE TRAPEZOIDAL BUCKET (If equipped).................................................351
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
