Komatsu SK510-5 Skid-Steer Loader Shop Manual WEBM005900 PDF

Description

Komatsu SK510-5 Skid-Steer Loader Shop Manual WEBM005900 – PDF DOWNLOAD

FILE DETAILS:

Komatsu SK510-5 Skid-Steer Loader Shop Manual WEBM005900 – PDF DOWNLOAD 

Language : English
Pages : 162
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Komatsu SK510-5 Skid-Steer Loader Shop Manual WEBM005900 – PDF DOWNLOAD 

Serial Number SK510-5 37DF00001 and up

CONVERSION TABLE 21
CONTENTS 4
CONTENTS 4
LIST OF REVISED PAGES 5
IMPORTANT SAFETY NOTICE 7
SAFETY 7
GENERAL PRECAUTIONS 7
PREPARATIONS FOR WORK 7
PRECAUTIONS DURING WORK 7
FOREWORD 9
NOTE 9
HOW TO READ THE SHOP MANUAL 10
VOLUMES 10
DISTRIBUTION AND UPDATING 10
FILING METHOD 10
REVISED EDITION MARK (¿ ¡ ¬ ) 10
REVISIONS 10
SYMBOLS 10
HOISTING INSTRUCTIONS 11
2 Wire ropes 11
STANDARD TIGHTENING TORQUE 12
1 STANDARD TIGHTENING TORQUE OF BOLTS AND NUT 12
2 TIGHTENING TORQUE FOR NUTS OF FLARED 13
COATING MATERIALS 14
CLASSIFICATION BY THICKNESS 15
CLASSIFICATION BY COLOUR AND CODE 15
COMPOSITION OF THE COLOURS 15
WEIGHT TABLE 16
TABLE OF OIL AND COOLANT QUANTITIES 17
CONVERSION TABLE 19
METHOD OF USING THE CONVERSION TABLE 19
TEMPERATURE 26
REVISED PAGES 5
REVISED PAGES 6
FOREWORD 9
HOW TO READ THE SHOP MANUAL 10
HOISTING INSTRUCTIONS 11
STANDARD TIGHTENING TORQUE 12
STANDARD TIGHTENING TORQUE 13
COATING MATERIALS 14
ELECTRIC WIRE CODE 15
WEIGHT TABLE 16
TABLE OF OIL AND COOLANT QUANTITIES 17
CONVERSION TABLE 19
CONVERSION TABLE 20
CONVERSION TABLE 22
CONVERSION TABLE 23
CONVERSION TABLE 24
CONVERSION TABLE 25
CONVERSION TABLE 26
SAFETY 7
SAFETY 8
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STRUCTURE AND FUNCTION 27
P T O 28
POWER TRAIN 29
TRANSMISSION 30
FINAL DRIVE 32
STRUCTURE AND FUNCTION 28
STRUCTURE AND FUNCTION 29
STRUCTURE AND FUNCTION 30
STRUCTURE AND FUNCTION 31
STRUCTURE AND FUNCTION 32
P T O 28
POWER TRAIN 29
TRANSMISSION 30
TRANSMISSION 31
FINAL DRIVE 32
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HYDRAULIC CIRCUIT (STANDARD) 33
STRUCTURE AND FUNCTION 33
HYDRAULIC CIRCUIT (STANDARD) 33
HYDRAULIC CIRCUIT (ROAD HOMOLOGATION) 34
HYDRAULIC CIRCUIT (ROAD HOMOLOGATION) 34
STRUCTURE AND FUNCTION 34
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HYDRAULIC PUMP 35
CONTROL VALVE 36
SOLENOID VALVE 37
ACCUMULATOR 38
R H PPC VALVE 39
L H PPC VALVE 40
CYLINDERS 41
STRUCTURE AND FUNCTION 35
STRUCTURE AND FUNCTION 36
STRUCTURE AND FUNCTION 37
STRUCTURE AND FUNCTION 38
STRUCTURE AND FUNCTION 39
STRUCTURE AND FUNCTION 40
STRUCTURE AND FUNCTION 41
HYDRAULIC PUMP 35
CONTROL VALVE 36
SOLENOID VALVE 37
ACCUMULATOR 38
R H PPC VALVE 39
L H PPC VALVE 40
CYLINDERS 41
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ELECTRICAL DIAGRAM (ENGINE LINE) (1/3) 43
STRUCTURE AND FUNCTION 43
ELECTRICAL DIAGRAM (ENGINE LINE) (1/3) 43
ELECTRICAL DIAGRAM (ENGINE LINE) (2/3) 44
ELECTRICAL DIAGRAM (ENGINE LINE) (3/3) 45
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3) 47
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3) 48
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3) 49
ELECTRICAL DIAGRAM (CABIN LINE) (1/4) 51
ELECTRICAL DIAGRAM (CABIN LINE) (2/4) 53
ELECTRICAL DIAGRAM (CABIN LINE) (3/4) 54
ELECTRICAL DIAGRAM (CABIN LINE) (4/4) 55
STRUCTURE AND FUNCTION 44
ELECTRICAL DIAGRAM (ENGINE LINE) (2/3) 44
STRUCTURE AND FUNCTION 45
ELECTRICAL DIAGRAM (ENGINE LINE) (3/3) 45
STRUCTURE AND FUNCTION 47
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3) 47
STRUCTURE AND FUNCTION 48
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3) 48
STRUCTURE AND FUNCTION 49
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3) 49
STRUCTURE AND FUNCTION 51
ELECTRICAL DIAGRAM (CABIN LINE) (1/4) 51
STRUCTURE AND FUNCTION 53
STRUCTURE AND FUNCTION 54
STRUCTURE AND FUNCTION 55
ELECTRICAL DIAGRAM (CABIN LINE) (2/4) 53
ELECTRICAL DIAGRAM (CABIN LINE) (3/4) 54
ELECTRICAL DIAGRAM (CABIN LINE) (4/4) 55
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2) 57
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2) 58
STRUCTURE AND FUNCTION 57
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2) 57
STRUCTURE AND FUNCTION 58
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2) 58
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE HOMOLOGATION) (1/2) 59
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (2/2) 60
STRUCTURE AND FUNCTION 59
STRUCTURE AND FUNCTION 60
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (1/2) 59
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (2/2) 60
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ELECTRICAL DIAGRAM (STANDARD) 61
STRUCTURE AND FUNCTION 61
ELECTRICAL DIAGRAM (STANDARD) 61
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TESTING AND ADJUSTMENTS 63
NORMAL OR STANDARD TECHNICAL DATA 64
SPECIAL TOOLS 70
CHECKING THE ENGINE SPEED 71
ADJUSTMENT OF VALVE CLEARANCE 72
MEASUREMENT OF THE COMPRESSION PRESSURE 73
CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION 74
CONTROL AND ADJUSTMENT OF THE INJECTION TIMING 75
CHECKING ENGINE OIL PRESSURE 77
ADJUSTING THE STROKE OF THE ACCELERATOR CABLES 78
ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR 79
TESTING AND ADJUSTMENTS 64
TESTING AND ADJUSTMENTS 65
TESTING AND ADJUSTMENTS 66
TESTING AND ADJUSTMENTS 69
TESTING AND ADJUSTMENTS 70
TESTING AND ADJUSTMENTS 71
TESTING AND ADJUSTMENTS 72
TESTING AND ADJUSTMENTS 73
TESTING AND ADJUSTMENTS 74
TESTING AND ADJUSTMENTS 75
TESTING AND ADJUSTMENTS 76
TESTING AND ADJUSTMENTS 77
TESTING AND ADJUSTMENTS 78
TESTING AND ADJUSTMENTS 79
NORMAL OR STANDARD TECHNICAL DATA 64
NORMAL OR STANDARD TECHNICAL DATA 65
NORMAL OR STANDARD TECHNICAL DATA 66
NORMAL OR STANDARD TECHNICAL DATA 69
SPECIAL TOOLS 70
CHECKING THE ENGINE SPEED 71
ADJUSTMENT OF VALVE CLEARANCE 72
MEASUREMENT OF THE COMPRESSION PRESSURE 73
CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION 74
CONTROL AND ADJUSTMENT OF THE INJECTION TIMING 75
CONTROL AND ADJUSTMENT OF THE INJECTION TIMING 76
TESTING AND ADJUSTMENTS 67
NORMAL OR STANDARD TECHNICAL DATA 67
TESTING AND ADJUSTMENTS 68
NORMAL OR STANDARD TECHNICAL DATA 68
CHECKING ENGINE OIL PRESSURE 77
ADJUSTING THE STROKE OF THE ACCELERATOR CABLES 78
ADJUSTING THE POSITION OF THE SERVO-CONTROL 79
ENGAGEMENT SAFETY SENSOR 79
TESTING AND ADJUSTMENTS 80
TESTING AND ADJUSTMENTS 81
TESTING AND ADJUSTMENTS 82
TESTING AND ADJUSTMENTS 83
TESTING AND ADJUSTMENTS 84
TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION 80
CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS 80
TESTING THE HYDRAULIC PUMP 81
CHECKING THE TRAVEL DEVIATION 82
CHECKING THE TRAVEL DEVIATION 84
TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION 80
CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS 81
TESTING THE HYDRAULIC PUMP 82
CHECKING THE TRAVEL DEVIATION 83
CONTROL VALVE 85
CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY 86
ELIMINATION OF RESIDUAL PRESSURES – PRESSURISATION OF THE TANK 88
BLEEDING AIR FROM THE HYDRAULIC CIRCUITS 89
TESTING AND ADJUSTMENTS 85
TESTING AND ADJUSTMENTS 86
TESTING AND ADJUSTMENTS 87
TESTING AND ADJUSTMENTS 88
TESTING AND ADJUSTMENTS 89
TESTING AND ADJUSTMENTS 90
CONTROL VALVE 85
CONTROL AND REGULATION OF THE SERVO-CONTROLPOWER SUPPLY 86
CONTROL AND REGULATION OF THE SERVO-CONTROLPOWER SUPPLY 87
ELIMINATION OF RESIDUAL PRESSURES – PRESSURISATION OF THE TANK 89
BLEEDING AIR FROM THE HYDRAULIC CIRCUITS 90
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REMOVAL AND INSTALLATION 91
HOW TO READ THE MANUAL 93
PRECAUTIONS TO BE TAKEN WHILE WORKING 94
REMOVAL OF ENGINE HOOD 95
INSTALLATION OF ENGINE HOOD 95
TILTING THE CAB 96
LOWERING THE CAB 97
REMOVAL OF THE BATTERY 98
INSTALLATION OF THE BATTERY 98
REMOVAL OF THE STARTING MOTOR 99
INSTALLATION OF THESTARTING MOTOR 99
REMOVAL OF THE ALTERNATOR 100
INSTALLATION OF THE ALTERNATOR 100
REMOVAL OF THE MUFFLER 101
INSTALLATION OF THE MUFFLER 101
REMOVAL OF THE AIR INTAKE FILTER 102
INSTALLATION OF AIR INTAKEFILTER 102
REMOVAL OF VALVE COVER 103
INSTALLATION OF THE VALVE COVER 103
REMOVAL OF THE NOZZLE 104
INSTALLATION OF THE NOZZLE 104
REMOVAL OF INJECTION PUMP 105
INSTALLATION OF INJECTION PUMP 108
REMOVAL OF THE CYLINDER HEAD 109
INSTALLATION OF THE CYLINDER HEAD 111
REMOVAL OF THE COOLANT LIQUID PUMP 112
INSTALLATION OF THE COOLANT LIQUID PUMP 113
REMOVAL OF THE RADIATOR GROUP 114
INSTALLATION OF THE RADIATOR GROUP 115
REMOVAL OF THE FUEL TANK 116
INSTALLATION OF THE FUEL TANK 117
REMOVAL OF THE CAB 118
INSTALLATION OF THE CAB 120
REMOVAL OF THE ENGINE-PUMP GROUP 121
INSTALLATION OF THE ENGINE-PUMP GROUP 125
REMOVAL OF THE COMPLETE HYDRAULIC PUMP 126
INSTALLATION OF THE HYDRAULIC PUMP 128
REMOVAL OF THE GEAR PUMP 129
INSTALLATION OFTHE GEAR PUMP 129
REMOVAL OF ENGINE-PUMP COUPLING 130
INSTALLATION OF THE ENGINE-PUMP COUPLING 130
REMOVAL OF THE CONTROL VALVE 131
INSTALLATION OF THE CONTROL VALVE 131
REMOVAL OF PPC VALVES 132
INSTALLATION OF THE PPC VALVES 132
REMOVAL OF THE HUB WHEEL 133
INSTALLATION OF THE WHEEL HUB 134
DISMANTLING THE WHEEL HUB 135
ASSEMBLY OF THE HUB WHEEL 136
REMOVAL OF THE FINAL DRIVE 137
INSTALLATION OF THE FINAL DRIVE 138
REMOVAL OF THE RAISING CYLINDER 139
INSTALLATION OF THE RAISING CYLINDER 139
REMOVAL OF THE BUCKET CYLINDER 140
INSTALLATION OF THE BUCKET CYLINDER 141
DISASSEMBLY OF THE WORK EQUIPMENT CYLINDERS 142
ASSEMBLY OF THE WORK EQUIPMENT CYLINDERS 144
REMOVAL OF THE COMPLETE WORKING EQUIPMENT 148
INSTALLATION OF THE COMPLETE WORKINGEQUIPMENT 149
REMOVAL OF THE WORKING EQUIPMENT SUPPORT FRAME 150
INSTALLATION OF THE WORKING EQUIPMENT SUPPORT FRAME 150
REMOVAL AND INSTALLATION 93
REMOVAL AND INSTALLATION 94
REMOVAL AND INSTALLATION 95
REMOVAL AND INSTALLATION 96
REMOVAL AND INSTALLATION 97
REMOVAL AND INSTALLATION 98
REMOVAL AND INSTALLATION 99
REMOVAL AND INSTALLATION 100
REMOVAL AND INSTALLATION 101
REMOVAL AND INSTALLATION 102
REMOVAL AND INSTALLATION 103
REMOVAL AND INSTALLATION 104
REMOVAL AND INSTALLATION 105
REMOVAL AND INSTALLATION 106
REMOVAL AND INSTALLATION 108
REMOVAL AND INSTALLATION 109
REMOVAL AND INSTALLATION 110
REMOVAL AND INSTALLATION 111
REMOVAL AND INSTALLATION 112
REMOVAL AND INSTALLATION 113
REMOVAL AND INSTALLATION 114
REMOVAL AND INSTALLATION 115
REMOVAL AND INSTALLATION 116
REMOVAL AND INSTALLATION 117
REMOVAL AND INSTALLATION 118
REMOVAL AND INSTALLATION 119
REMOVAL AND INSTALLATION 120
REMOVAL AND INSTALLATION 121
REMOVAL AND INSTALLATION 122
REMOVAL AND INSTALLATION 123
REMOVAL AND INSTALLATION 124
REMOVAL AND INSTALLATION 125
REMOVAL AND INSTALLATION 126
REMOVAL AND INSTALLATION 127
HOW TO READ THE MANUAL 93
PRECAUTIONS TO BE TAKEN WHILE WORKING 94
ENGINE HOOD 95
CAB 96
CAB 97
BATTERY 98
STARTING MOTOR 99
ALTERNATOR 100
MUFFLER 101
AIR INTAKE FILTER 102
VALVE COVER 103
INJECTORS 104
INJECTION PUMP 105
INJECTION PUMP 106
REMOVAL AND INSTALLATION 107
INJECTION PUMP 107
INJECTION PUMP 108
CYLINDER HEAD 109
CYLINDER HEAD 110
CYLINDER HEAD 111
COOLANT LIQUID PUMP 112
COOLANT LIQUID PUMP 113
RADIATOR GROUP 114
RADIATOR GROUP 115
FUEL TANK 116
FUEL TANK 117
CAB 118
CAB 119
CAB 120
ENGINE-PUMP GROUP 121
ENGINE-PUMP GROUP 122
ENGINE-PUMP GROUP 123
ENGINE-PUMP GROUP 124
ENGINE-PUMP GROUP 125
COMPLETE HYDRAULIC PUMP 126
COMPLETE HYDRAULIC PUMP 127
REMOVAL AND INSTALLATION 128
COMPLETE HYDRAULIC PUMP 128
REMOVAL AND INSTALLATION 129
GEAR PUMP 129
REMOVAL AND INSTALLATION 130
ENGINE-PUMP COUPLING 130
REMOVAL AND INSTALLATION 131
CONTROL VALVE 131
REMOVAL AND INSTALLATION 132
PPC VALVES 132
REMOVAL AND INSTALLATION 133
HUB WHEEL 133
REMOVAL AND INSTALLATION 134
HUB WHEEL 134
REMOVAL AND INSTALLATION 135
HUB WHEEL 135
REMOVAL AND INSTALLATION 136
HUB WHEEL 136
REMOVAL AND INSTALLATION 137
FINAL DRIVE 137
REMOVAL AND INSTALLATION 138
FINAL DRIVE 138
REMOVAL AND INSTALLATION 139
LIFT CYLINDER 139
REMOVAL AND INSTALLATION 140
REMOVAL AND INSTALLATION 141
REMOVAL AND INSTALLATION 142
REMOVAL AND INSTALLATION 143
REMOVAL AND INSTALLATION 144
REMOVAL AND INSTALLATION 145
REMOVAL AND INSTALLATION 146
REMOVAL AND INSTALLATION 147
REMOVAL AND INSTALLATION 148
REMOVAL AND INSTALLATION 149
REMOVAL AND INSTALLATION 150
BUCKET CYLINDER 140
BUCKET CYLINDER 141
WORK EQUIPMENT CYLINDERS 143
WORK EQUIPMENT CYLINDERS 143
WORK EQUIPMENT CYLINDERS 144
WORK EQUIPMENT CYLINDERS 145
WORK EQUIPMENT CYLINDERS 146
WORK EQUIPMENT CYLINDERS 147
COMPLETE WORKING EQUIPMENT 148
COMPLETE WORKING EQUIPMENT 150
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STANDARD MAINTENANCE 151
P T O 152
TRANSMISSION 153
FINAL DRIVE 154
HYDRAULIC PUMP 155
CONTROL VALVE 156
CYLINDERS 157
WORKING EQUIPMENT 158
STANDARD MAINTENANCE 152
P T O 152
STANDARD MAINTENANCE 153
STANDARD MAINTENANCE 154
STANDARD MAINTENANCE 156
STANDARD MAINTENANCE 157
STANDARD MAINTENANCE 158
STANDARD MAINTENANCE 159
TRANSMISSION 153
FINAL DRIVE 154
CONTROL VALVE 156
CYLINDERS 157
WORKING EQUIPMENT 158
WORKING EQUIPMENT 159
STANDARD MAINTENANCE 155
HYDRAULIC PUMP 155

DESCRIPTION:

Komatsu SK510-5 Skid-Steer Loader Shop Manual WEBM005900 – PDF DOWNLOAD 

Serial Number SK510-5 37DF00001 and up

GENERAL PRECAUTIONS :

Mistakes in operation are extremely dangerous. Read the OPERATION & MAINTENANCE MANUAL carefully BEFORE operating the machine.

PREPARATIONS FOR WORK:

PRECAUTIONS DURING WORK :

IMAGES PREVIEW OF THE MANUAL:

S.V 20/12/24