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Komatsu SK714-5, SK815-5, SK815-5 turbo Skid Steer Loader Shop Manual – PDF DOWNLOAD
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Komatsu SK714-5, SK815-5, SK815-5 turbo Skid Steer Loader Shop Manual
Book Code: WEBM005501
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Description
Komatsu SK714-5, SK815-5, SK815-5 turbo Skid Steer Loader Shop Manual
FILE DETAILS:
Komatsu SK714-5, SK815-5, SK815-5 turbo Skid Steer Loader Shop Manual
Brands: Komatsu
Equipment Type: Skid Steer Loader
Manuals Type: Shop Manual
Machine Model: SK714-5, SK815-5, SK815-5 turbo
Serial Number: 37AF01876 and up, 37BF00902 and up, 37BTF00224 and up
Book Code: WEBM005501
Language: English
Pages: 266
File Format: Portable Document Format (PDF)
KOMATSU SK714-5, SK815-5, SK815-5 TURBO SKID STEER LOADER SHOP MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu SK714-5, SK815-5, SK815-5 turbo Skid Steer Loader Shop Manual
FOREWORD:
GENERAL:
- This shop manual has been prepared as an aid to improve the quality of repairs by giving the servicemen an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
- This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.
STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also included in thissection.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD :
This section gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu SK714-5, SK815-5, SK815-5 turbo Skid Steer Loader Shop Manual
STRUCTURE AND FUNCTION........................................................................................................................................... 27 P.T.O............................................................................................................................................................ 28 POWER TRAIN...................................................................................................................................................... 29 TRANSMISSION..................................................................................................................................................... 30 FINAL DRIVE...................................................................................................................................................... 32 STRUCTURE AND FUNCTION....................................................................................................................................... 28 STRUCTURE AND FUNCTION....................................................................................................................................... 29 STRUCTURE AND FUNCTION....................................................................................................................................... 30 STRUCTURE AND FUNCTION....................................................................................................................................... 31 STRUCTURE AND FUNCTION....................................................................................................................................... 32 STRUCTURE AND FUNCTION....................................................................................................................................... 33 STRUCTURE AND FUNCTION....................................................................................................................................... 34 STRUCTURE AND FUNCTION....................................................................................................................................... 35 STRUCTURE AND FUNCTION....................................................................................................................................... 36 STRUCTURE AND FUNCTION....................................................................................................................................... 37 P.T.O........................................................................................................................................................ 28 POWER TRAIN.................................................................................................................................................. 29 TRANSMISSION................................................................................................................................................. 30 TRANSMISSION................................................................................................................................................. 31 FINAL DRIVE.................................................................................................................................................. 32 FINAL DRIVE.................................................................................................................................................. 33 FINAL DRIVE.................................................................................................................................................. 34 FINAL DRIVE.................................................................................................................................................. 35 FINAL DRIVE.................................................................................................................................................. 36 FINAL DRIVE.................................................................................................................................................. 37 gr10-02.pdf...................................................................................................................................................... 0 HYDRAULIC CIRCUIT SK714-5 (HIGH-FLOW)........................................................................................................................ 40 STRUCTURE AND FUNCTION................................................................................................................................... 39 STRUCTURE AND FUNCTION................................................................................................................................... 41 STRUCTURE AND FUNCTION................................................................................................................................... 42 STRUCTURE AND FUNCTION................................................................................................................................... 43 STRUCTURE AND FUNCTION................................................................................................................................... 44 HYDRAULIC CIRCUIT SK714-5 (STANDARD)..................................................................................................................... 39 HYDRAULIC CIRCUIT SK714-5 (HIGH-FLOW).................................................................................................................... 40 HYDRAULIC CIRCUIT SK714-5 (ROAD HOMOLOGATION)............................................................................................................ 41 HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (STANDARD) HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (HIGH-FLOW)............................................... 42 HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (ROAD HOMOLOGATION)............................................................................................ 44 HYDRAULIC CIRCUIT SK714-5 (ROAD HOMOLOGATION)................................................................................................................ 41 HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (STANDARD)......................................................................................................... 42 HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (HIGH-FLOW)........................................................................................................ 43 STRUCTURE AND FUNCTION................................................................................................................................... 40 HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (ROAD HOMOLOGATION)................................................................................................ 44 HYDRAULIC CIRCUIT SK714-5 (STANDARD)......................................................................................................................... 39 gr10-03.pdf...................................................................................................................................................... 0 STRUCTURE AND FUNCTION....................................................................................................................................... 27 HYDRAULIC PUMP............................................................................................................................................... 0 HYDRAULIC PUMP............................................................................................................................................... 0 HYDRAULIC PUMP............................................................................................................................................... 45 HYDRAULIC PUMP............................................................................................................................................... 46 HYDRAULIC PUMP............................................................................................................................................... 47 HYDRAULIC PUMP............................................................................................................................................... 48 HYDRAULIC PUMP............................................................................................................................................... 49 HYDRAULIC PUMP............................................................................................................................................... 50 HYDRAULIC PUMP............................................................................................................................................... 51 HYDRAULIC PUMP............................................................................................................................................... 52 HYDRAULIC PUMP............................................................................................................................................... 53 HYDRAULIC PUMP............................................................................................................................................... 54 HYDRAULIC PUMP............................................................................................................................................... 55 HYDRAULIC PUMP............................................................................................................................................... 56 HYDRAULIC PUMP............................................................................................................................................... 57 HYDRAULIC PUMP............................................................................................................................................... 58 HYDRAULIC PUMP............................................................................................................................................... 59 HYDRAULIC PUMP............................................................................................................................................... 60 HYDRAULIC PUMP............................................................................................................................................... 61 CONTROL VALVE................................................................................................................................................ 62 CONTROL VALVE................................................................................................................................................ 63 CONTROL VALVE................................................................................................................................................ 64 CONTROL VALVE................................................................................................................................................ 65 CONTROL VALVE................................................................................................................................................ 66 CONTROL VALVE................................................................................................................................................ 67 CONTROL VALVE................................................................................................................................................ 68 CLSS......................................................................................................................................................... 69 CLSS......................................................................................................................................................... 70 CLSS......................................................................................................................................................... 71 CLSS......................................................................................................................................................... 72 CLSS......................................................................................................................................................... 73 CLSS......................................................................................................................................................... 74 CLSS......................................................................................................................................................... 75 CLSS......................................................................................................................................................... 76 SOLENOID VALVE............................................................................................................................................... 77 SOLENOID VALVE............................................................................................................................................... 78 ACCUMULATOR.................................................................................................................................................. 79 PATTERN CHANGE VALVE (OPTIONAL).............................................................................................................................. 80 PATTERN CHANGE VALVE (OPTIONAL).............................................................................................................................. 81 PATTERN CHANGE VALVE (OPTIONAL).............................................................................................................................. 82 R.H. PPC VALVE (STANDARD).................................................................................................................................... 84 R.H. PPC VALVE (STANDARD).................................................................................................................................... 85 R.H. PPC VALVE (STANDARD).................................................................................................................................... 86 R.H. PPC VALVE (STANDARD).................................................................................................................................... 87 R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)................................................................................................................... 88 R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)................................................................................................................... 89 R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)................................................................................................................... 90 R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)................................................................................................................... 91 L.H. PPC VALVE (STANDARD).................................................................................................................................... 92 L.H. PPC VALVE (STANDARD).................................................................................................................................... 93 L.H. PPC VALVE (STANDARD).................................................................................................................................... 94 L.H. PPC VALVE (STANDARD).................................................................................................................................... 95 L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)................................................................................................................... 96 HYDRAULIC PUMP............................................................................................................................................... 0 CONTROL VALVE (3-SPOOL)...................................................................................................................................... 38 CONTROL VALVE (4-SPOOL).................................................................................................................................. 65 CLSS......................................................................................................................................................... 69 SOLENOID VALVE............................................................................................................................................... 77 ACCUMULATOR.................................................................................................................................................. 79 PATTERN CHANGE VALVE (OPTIONAL).............................................................................................................................. 80 OPERATION.................................................................................................................................................... 82 R.H. PPC VALVE (STANDARD).................................................................................................................................... 84 R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)................................................................................................................... 88 L.H. PPC VALVE (STANDARD).................................................................................................................................... 92 L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)................................................................................................................... 96 CYLINDERS....................................................................................................................................................100 STRUCTURE AND FUNCTION................................................................................................................................... 28 STRUCTURE AND FUNCTION................................................................................................................................... 29 STRUCTURE AND FUNCTION................................................................................................................................... 30 STRUCTURE AND FUNCTION................................................................................................................................... 31 STRUCTURE AND FUNCTION................................................................................................................................... 32 STRUCTURE AND FUNCTION................................................................................................................................... 33 STRUCTURE AND FUNCTION................................................................................................................................... 34 STRUCTURE AND FUNCTION................................................................................................................................... 35 STRUCTURE AND FUNCTION................................................................................................................................... 36 STRUCTURE AND FUNCTION................................................................................................................................... 37 STRUCTURE AND FUNCTION................................................................................................................................... 54 STRUCTURE AND FUNCTION................................................................................................................................... 55 STRUCTURE AND FUNCTION................................................................................................................................... 56 STRUCTURE AND FUNCTION................................................................................................................................... 57 STRUCTURE AND FUNCTION................................................................................................................................... 58 STRUCTURE AND FUNCTION................................................................................................................................... 59 STRUCTURE AND FUNCTION................................................................................................................................... 60 STRUCTURE AND FUNCTION................................................................................................................................... 61 STRUCTURE AND FUNCTION................................................................................................................................... 62 STRUCTURE AND FUNCTION................................................................................................................................... 63 STRUCTURE AND FUNCTION................................................................................................................................... 64 STRUCTURE AND FUNCTION................................................................................................................................... 65 STRUCTURE AND FUNCTION................................................................................................................................... 66 STRUCTURE AND FUNCTION................................................................................................................................... 97 STRUCTURE AND FUNCTION................................................................................................................................... 98 STRUCTURE AND FUNCTION................................................................................................................................... 99 STRUCTURE AND FUNCTION...................................................................................................................................100 L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)............................................................................................................... 97 L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)............................................................................................................... 98 L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)............................................................................................................... 99 CYLINDERS................................................................................................................................................100 STRUCTURE AND FUNCTION................................................................................................................................... 67 STRUCTURE AND FUNCTION................................................................................................................................... 68 STRUCTURE AND FUNCTION................................................................................................................................... 69 STRUCTURE AND FUNCTION................................................................................................................................... 70 STRUCTURE AND FUNCTION................................................................................................................................... 71 STRUCTURE AND FUNCTION................................................................................................................................... 72 STRUCTURE AND FUNCTION................................................................................................................................... 73 STRUCTURE AND FUNCTION................................................................................................................................... 74 STRUCTURE AND FUNCTION................................................................................................................................... 75 STRUCTURE AND FUNCTION................................................................................................................................... 76 STRUCTURE AND FUNCTION................................................................................................................................... 77 STRUCTURE AND FUNCTION................................................................................................................................... 78 STRUCTURE AND FUNCTION................................................................................................................................... 79 STRUCTURE AND FUNCTION................................................................................................................................... 80 STRUCTURE AND FUNCTION................................................................................................................................... 81 STRUCTURE AND FUNCTION................................................................................................................................... 82 STRUCTURE AND FUNCTION................................................................................................................................... 84 STRUCTURE AND FUNCTION................................................................................................................................... 85 STRUCTURE AND FUNCTION................................................................................................................................... 86 STRUCTURE AND FUNCTION................................................................................................................................... 87 STRUCTURE AND FUNCTION................................................................................................................................... 88 STRUCTURE AND FUNCTION................................................................................................................................... 89 STRUCTURE AND FUNCTION................................................................................................................................... 90 STRUCTURE AND FUNCTION................................................................................................................................... 91 STRUCTURE AND FUNCTION................................................................................................................................... 92 STRUCTURE AND FUNCTION................................................................................................................................... 93 STRUCTURE AND FUNCTION................................................................................................................................... 94 STRUCTURE AND FUNCTION................................................................................................................................... 95 STRUCTURE AND FUNCTION................................................................................................................................... 96 gr10-04.pdf...................................................................................................................................................... 0 STRUCTURE AND FUNCTION.......................................................................................................................................103 ELECTRICAL DIAGRAM (ENGINE LINE) (3/3).......................................................................................................................103 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (1/2)..................................................................................................129 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (2/2)..................................................................................................130 STRUCTURE AND FUNCTION................................................................................................................................... 39 ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)...................................................................................................................102 STRUCTURE AND FUNCTION...................................................................................................................................105 ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)...........................................................................................................105 STRUCTURE AND FUNCTION...................................................................................................................................116 STRUCTURE AND FUNCTION...................................................................................................................................106 ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)...........................................................................................................106 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)...........................................................................................................116 ELECTRICAL DIAGRAM (ENGINE LINE) (2/3).......................................................................................................................102 ELECTRICAL DIAGRAM (ENGINE LINE) (3/3).......................................................................................................................103 LEFT BLANK...................................................................................................................................................104 ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)...........................................................................................................105 ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)...........................................................................................................106 ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)...........................................................................................................107 ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)...........................................................................................................109 ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)...........................................................................................................110 ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)...........................................................................................................111 LEFT BLANK...................................................................................................................................................112 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)...........................................................................................................113 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)...........................................................................................................114 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)...........................................................................................................115 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)...........................................................................................................116 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)...........................................................................................................117 LEFT BLANK...................................................................................................................................................118 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)...........................................................................................................119 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)...........................................................................................................120 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)...........................................................................................................121 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)...........................................................................................................122 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)...........................................................................................................123 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)...........................................................................................................124 STRUCTURE AND FUNCTION...............................................................................................................................107 ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3).......................................................................................................107 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)...........................................................................................................125 LEFT BLANK...................................................................................................................................................126 LEFT BLANK...................................................................................................................................................108 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2).................................................................................................127 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2).................................................................................................128 ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)...................................................................................................................101 STRUCTURE AND FUNCTION...............................................................................................................................109 ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3).......................................................................................................109 STRUCTURE AND FUNCTION...............................................................................................................................117 STRUCTURE AND FUNCTION...............................................................................................................................119 STRUCTURE AND FUNCTION...............................................................................................................................120 STRUCTURE AND FUNCTION...............................................................................................................................121 STRUCTURE AND FUNCTION...............................................................................................................................122 STRUCTURE AND FUNCTION...............................................................................................................................123 STRUCTURE AND FUNCTION...............................................................................................................................124 STRUCTURE AND FUNCTION...............................................................................................................................110 ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3).......................................................................................................110 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5).......................................................................................................117 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7).......................................................................................................119 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7).......................................................................................................120 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7).......................................................................................................121 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7).......................................................................................................122 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7).......................................................................................................123 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7).......................................................................................................124 STRUCTURE AND FUNCTION...............................................................................................................................111 ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3).......................................................................................................111 STRUCTURE AND FUNCTION...............................................................................................................................113 STRUCTURE AND FUNCTION...............................................................................................................................114 STRUCTURE AND FUNCTION...............................................................................................................................115 STRUCTURE AND FUNCTION...............................................................................................................................125 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5).......................................................................................................113 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5).......................................................................................................114 ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5).......................................................................................................115 ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7).......................................................................................................125 STRUCTURE AND FUNCTION...............................................................................................................................101 ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)...............................................................................................................101 STRUCTURE AND FUNCTION...............................................................................................................................129 STRUCTURE AND FUNCTION...............................................................................................................................130 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (1/2)..........................................................................................129 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (2/2)..........................................................................................130 STRUCTURE AND FUNCTION...............................................................................................................................127 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2).............................................................................................127 STRUCTURE AND FUNCTION...............................................................................................................................128 ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2).............................................................................................128 gr10-05.pdf...................................................................................................................................................... 0 STRUCTURE AND FUNCTION.......................................................................................................................................103 ELECTRICAL DIAGRAM (OPTIONAL)................................................................................................................................103 ELECTRICAL DIAGRAM (OPTIONAL)................................................................................................................................133 ELECTRICAL DIAGRAM (STANDARD)................................................................................................................................101 STRUCTURE AND FUNCTION...................................................................................................................................101 ELECTRICAL DIAGRAM (STANDARD)............................................................................................................................101 gr20.pdf......................................................................................................................................................... 0 CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS............................................................................................ 0 . The control valve consists of the spools that command:................................................................................................. 0 TESTING AND ADJUSTMENTS......................................................................................................................................135 NORMAL OR STANDARD TECHNICAL DATA............................................................................................................................136 Measuring posture........................................................................................................................................142 Measuring posture........................................................................................................................................144 Measuring posture........................................................................................................................................144 Measuring posture........................................................................................................................................144 Measuring posture........................................................................................................................................144 Measuring posture........................................................................................................................................ 0 Measuring posture........................................................................................................................................ 0 Measuring posture........................................................................................................................................ 0 SPECIAL TOOLS................................................................................................................................................ 0 CHECKING THE ENGINE SPEED.................................................................................................................................... 0 ADJUSTMENT OF VALVE CLEARANCE (SK714-5 SK815-5).............................................................................................................. 0 Unit: mm................................................................................................................................................. 0 With..................................................................................................................................................... 0 engine cold.............................................................................................................................................. 0 ADJUSTMENT OF VALVE CLEARANCE (SK815-5 turbo)................................................................................................................ 0 Unit: mm................................................................................................................................................. 0 With..................................................................................................................................................... 0 engine cold.............................................................................................................................................. 0 MEASUREMENT OF THE COMPRESSION PRESSURE (SK714-5 SK815-5).................................................................................................... 0 MEASUREMENT OF THE COMPRESSION PRESSURE (SK815-5 turbo)...................................................................................................... 0 CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION............................................................................................................... 0 CONTROL AND ADJUSTMENT OF THE INJECTION TIMING............................................................................................................... 0 CHECKING ENGINE OIL PRESSURE................................................................................................................................. 0 ADJUSTING THE STROKE OF THE ACCELERATOR CABLES............................................................................................................... 0 REGULATION OF PPC VALVES’ DRIVE PRESSURE..................................................................................................................... 0 . To assemble, perform the disassembly procedure in the reverse order.................................................................................... 0 ADJUSTMENT OF THE PPC VALVE CLEARANCES....................................................................................................................... 0 The clearance of the PPC valve (hand and foot) levers is adjusted as follows............................................................................. 0 ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR......................................................................................... 0 TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION.............................................................................................................. 0 TESTING THE HYDRAULIC PUMP................................................................................................................................... 0 VALVE CALIBRATION............................................................................................................................................ 0 . Pressure adjustment at low idling...................................................................................................................... 0 . Pressure adjustment at working pressure................................................................................................................ 0 CHECKING THE TRAVEL DEVIATION................................................................................................................................ 0 CONTROL VALVE................................................................................................................................................ 0 If the pressures measured for the working equipment and machine travel do not fall within normal values, adjust the main relief valve (1) as follows:.... 0 CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY..................................................................................................... 0 ELIMINATION OF RESIDUAL PRESSURES - PRESSURISATION OF THE TANK............................................................................................... 0 BLEEDING AIR FROM THE HYDRAULIC CIRCUITS..................................................................................................................... 0 TESTING AND ADJUSTMENTS..................................................................................................................................136 TESTING AND ADJUSTMENTS..................................................................................................................................137 TESTING AND ADJUSTMENTS..................................................................................................................................138 TESTING AND ADJUSTMENTS..................................................................................................................................141 TESTING AND ADJUSTMENTS..................................................................................................................................142 TESTING AND ADJUSTMENTS..................................................................................................................................143 TESTING AND ADJUSTMENTS..................................................................................................................................144 TESTING AND ADJUSTMENTS..................................................................................................................................186 TESTING AND ADJUSTMENTS..................................................................................................................................187 TESTING AND ADJUSTMENTS..................................................................................................................................188 TESTING AND ADJUSTMENTS..................................................................................................................................189 TESTING AND ADJUSTMENTS..................................................................................................................................205 TESTING AND ADJUSTMENTS..................................................................................................................................206 TESTING AND ADJUSTMENTS..................................................................................................................................207 TESTING AND ADJUSTMENTS..................................................................................................................................208 TESTING AND ADJUSTMENTS..................................................................................................................................209 TESTING AND ADJUSTMENTS..................................................................................................................................210 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS..................................................................................................................................211 TESTING AND ADJUSTMENTS..................................................................................................................................212 TESTING AND ADJUSTMENTS..................................................................................................................................213 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................136 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................137 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................138 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................141 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................142 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................143 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................144 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................ 0 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................ 0 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................ 0 SPECIAL TOOLS............................................................................................................................................ 0 TESTING AND ADJUSTMENTS..................................................................................................................................139 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................139 TESTING AND ADJUSTMENTS..................................................................................................................................140 NORMAL OR STANDARD TECHNICAL DATA........................................................................................................................140 TESTING AND ADJUSTMENTS..................................................................................................................................214 REGULATION OF PPC VALVES’ DRIVE PRESSURE................................................................................................................. 0 TESTING AND ADJUSTMENTS..................................................................................................................................215 REGULATION OF PPC VALVES’ DRIVE PRESSURE................................................................................................................. 0 TESTING AND ADJUSTMENTS..................................................................................................................................216 ADJUSTMENT OF THE PPC VALVE CLEARANCES................................................................................................................... 0 TESTING AND ADJUSTMENTS..................................................................................................................................217 ADJUSTING THE POSITION OF THE SERVO-CONTROL.............................................................................................................. 0 ENGAGEMENT SAFETY SENSOR................................................................................................................................. 0 CHECKING THE ENGINE SPEED................................................................................................................................204 TESTING AND ADJUSTMENTS..................................................................................................................................218 ADJUSTMENT OF VALVE CLEARANCE............................................................................................................................ 0 TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION.......................................................................................................... 0 ADJUSTMENT OF VALVE CLEARANCE............................................................................................................................ 0 ADJUSTMENT OF VALVE CLEARANCE............................................................................................................................ 0 TESTING AND ADJUSTMENTS..................................................................................................................................219 MEASUREMENT OF THE COMPRESSION PRESSURE..................................................................................................................208 CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS........................................................................................ 0 MEASUREMENT OF THE COMPRESSION PRESSURE.................................................................................................................. 0 CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION........................................................................................................... 0 CONTROL AND ADJUSTMENT OF THE INJECTION TIMING........................................................................................................... 0 CONTROL AND ADJUSTMENT OF THE INJECTION TIMING........................................................................................................... 0 CHECKING ENGINE OIL PRESSURE.............................................................................................................................212 ADJUSTING THE STROKE OF THE ACCELERATOR CABLES........................................................................................................... 0 TESTING AND ADJUSTMENTS..................................................................................................................................223 TESTING THE HYDRAULIC PUMP............................................................................................................................... 0 TESTING AND ADJUSTMENTS..................................................................................................................................224 VALVE CALIBRATION........................................................................................................................................224 TESTING AND ADJUSTMENTS..................................................................................................................................225 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 TESTING AND ADJUSTMENTS.................................................................................................................................. 0 VALVE CALIBRATION........................................................................................................................................225 CHECKING THE TRAVEL DEVIATION............................................................................................................................ 0 CHECKING THE TRAVEL DEVIATION............................................................................................................................ 0 CONTROL VALVE............................................................................................................................................ 0 CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY................................................................................................. 0 CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY................................................................................................. 0 ELIMINATION OF RESIDUAL PRESSURES - PRESSURISATION OF THE TANK........................................................................................... 0 BLEEDING AIR FROM THE HYDRAULIC CIRCUITS................................................................................................................. 0 BLEEDING AIR FROM THE HYDRAULIC CIRCUITS................................................................................................................. 0 Gr30.pdf......................................................................................................................................................... 0 REMOVAL AND INSTALLATION.....................................................................................................................................193 VALVE COVER (SK714-5 SK815-5)................................................................................................................................193 REMOVAL AND INSTALLATION.....................................................................................................................................177 HOW TO READ THE MANUAL.......................................................................................................................................179 PRECAUTIONS TO BE TAKEN WHILE WORKING........................................................................................................................180 REMOVAL OF ENGINE HOOD.......................................................................................................................................181 INSTALLATION OF ENGINE HOOD..............................................................................................................................181 TILTING THE CAB..........................................................................................................................................182 LOWERING THE CAB.............................................................................................................................................184 REMOVAL OF THE BATTERY...................................................................................................................................185 INSTALLATION OF THE BATTERY..............................................................................................................................185 REMOVAL OF THE STARTING MOTOR............................................................................................................................186 INSTALLATION OF THE STARTING MOTOR.......................................................................................................................186 REMOVAL OF THE ALTERNATOR................................................................................................................................187 INSTALLATION OF THE ALTERNATOR...........................................................................................................................187 REMOVAL OF THE MUFFLER (SK714-5 SK815-5).....................................................................................................................188 INSTALLATION OF THE MUFFLER..............................................................................................................................188 REMOVAL OF THE MUFFLER (SK815-5 turbo).......................................................................................................................189 INSTALLATION OF THE MUFFLER..............................................................................................................................189 REMOVAL OF TURBOCHARGER (SK815-5 turbo)......................................................................................................................190 INSTALLATION OF TURBOCHARGER.............................................................................................................................191 REMOVAL OF THE AIR INTAKE FILTER.............................................................................................................................192 INSTALLATION OF AIR INTAKE FILTER........................................................................................................................192 REMOVAL OF THE VALVE COVER (SK714-5 SK815-5).............................................................................................................193 INSTALLATION OF THE VALVE COVER..........................................................................................................................193 REMOVAL OF THE VALVE COVER (SK815-5 turbo)...............................................................................................................194 INSTALLATION OF THE VALVE COVER..........................................................................................................................195 REMOVAL OF THE NOZZLE (SK714-5 SK815-5)......................................................................................................................196 INSTALLATION OF THE NOZZLE HOLDER........................................................................................................................196 REMOVAL OF THE NOZZLE (SK815-5 turbo)....................................................................................................................197 INSTALLATION OF THE NOZZLE...............................................................................................................................197 REMOVAL OF INJECTION PUMP................................................................................................................................198 INSTALLATION OF INJECTION PUMP...............................................................................................................................201 REMOVAL OF THE CYLINDER HEAD (SK714-5 SK815-5)...........................................................................................................202 INSTALLATION OF THE CYLINDER HEAD (SK714-5 SK815-5)..........................................................................................................204 REMOVAL OF THE CYLINDER HEAD (SK815-5 turbo).................................................................................................................205 INSTALLATION OF THE CYLINDER HEAD (SK815-5 turbo)............................................................................................................207 REMOVAL OF THE COOLANT LIQUID PUMP.......................................................................................................................208 INSTALLATION OF THE COOLANT LIQUID PUMP..................................................................................................................208 REMOVAL OF THE RADIATOR GROUP............................................................................................................................209 INSTALLATION OF THE RADIATOR GROUP.......................................................................................................................210 REMOVAL OF THE FUEL TANK.....................................................................................................................................211 INSTALLATION OF THE FUEL TANK............................................................................................................................212 REMOVAL OF THE CAB.......................................................................................................................................213 INSTALLATION OF THE CAB..................................................................................................................................215 REMOVAL OF THE ENGINE-PUMP GROUP.........................................................................................................................216 INSTALLATION OF THE ENGINE-PUMP GROUP........................................................................................................................219 REMOVAL OF THE COMPLETE HYDRAULIC PUMP...................................................................................................................220 INSTALLATION OF THE HYDRAULIC PUMP...........................................................................................................................222 REMOVAL OF THE GEAR PUMP.................................................................................................................................223 INSTALLATION OF THE GEAR PUMP............................................................................................................................223 REMOVAL OF ENGINE-PUMP COUPLING..........................................................................................................................224 INSTALLATION OF THE ENGINE-PUMP COUPLING.................................................................................................................224 REMOVAL OF THE CONTROL VALVE.............................................................................................................................225 INSTALLATION OF THE CONTROL VALVE........................................................................................................................225 REMOVAL OF PPC VALVES........................................................................................................................................226 INSTALLATION OF THE PPC VALVES...........................................................................................................................226 REMOVAL OF THE HUB WHEEL.................................................................................................................................227 INSTALLATION OF THE WHEEL HUB............................................................................................................................228 DISMANTLING THE WHEEL HUB................................................................................................................................229 ASSEMBLY OF THE HUB WHEEL................................................................................................................................230 REMOVAL OF THE FINAL DRIVE...............................................................................................................................231 INSTALLATION OF THE FINAL DRIVE..........................................................................................................................232 REMOVAL OF THE RAISING CYLINDER..........................................................................................................................233 INSTALLATION OF THE RAISING CYLINDER.....................................................................................................................233 REMOVAL OF THE BUCKET CYLINDER...........................................................................................................................234 INSTALLATION OF THE BUCKET CYLINDER..........................................................................................................................235 DISASSEMBLY OF THE WORK EQUIPMENT CYLINDERS..............................................................................................................236 ASSEMBLY OF THE WORK EQUIPMENT CYLINDERS.................................................................................................................238 REMOVAL OF THE COMPLETE WORKING EQUIPMENT................................................................................................................242 INSTALLATION OF THE COMPLETE WORKING EQUIPMENT...........................................................................................................243 REMOVAL OF THE WORKING EQUIPMENT SUPPORT FRAME...........................................................................................................244 INSTALLATION OF THE WORKING EQUIPMENT SUPPORT FRAME......................................................................................................244 REMOVAL AND INSTALLATION.............................................................................................................................136 REMOVAL AND INSTALLATION.............................................................................................................................137 REMOVAL AND INSTALLATION.............................................................................................................................138 REMOVAL AND INSTALLATION.............................................................................................................................141 REMOVAL AND INSTALLATION.............................................................................................................................142 REMOVAL AND INSTALLATION.............................................................................................................................143 REMOVAL AND INSTALLATION.............................................................................................................................144 REMOVAL AND INSTALLATION.............................................................................................................................186 REMOVAL AND INSTALLATION.............................................................................................................................187 REMOVAL AND INSTALLATION.............................................................................................................................188 REMOVAL AND INSTALLATION.............................................................................................................................189 REMOVAL AND INSTALLATION.............................................................................................................................190 REMOVAL AND INSTALLATION.............................................................................................................................191 REMOVAL AND INSTALLATION.............................................................................................................................192 REMOVAL AND INSTALLATION.............................................................................................................................194 REMOVAL AND INSTALLATION.............................................................................................................................195 REMOVAL AND INSTALLATION.............................................................................................................................196 REMOVAL AND INSTALLATION.............................................................................................................................197 REMOVAL AND INSTALLATION.............................................................................................................................198 REMOVAL AND INSTALLATION.............................................................................................................................199 REMOVAL AND INSTALLATION.............................................................................................................................200 REMOVAL AND INSTALLATION.............................................................................................................................201 REMOVAL AND INSTALLATION.............................................................................................................................202 REMOVAL AND INSTALLATION.............................................................................................................................203 REMOVAL AND INSTALLATION.............................................................................................................................204 REMOVAL AND INSTALLATION.............................................................................................................................205 REMOVAL AND INSTALLATION.............................................................................................................................206 REMOVAL AND INSTALLATION.............................................................................................................................207 REMOVAL AND INSTALLATION.............................................................................................................................208 REMOVAL AND INSTALLATION.............................................................................................................................209 REMOVAL AND INSTALLATION.............................................................................................................................210 REMOVAL AND INSTALLATION.............................................................................................................................211 REMOVAL AND INSTALLATION.............................................................................................................................212 REMOVAL AND INSTALLATION.............................................................................................................................213 HOW TO READ THE MANUAL...............................................................................................................................179 PRECAUTIONS TO BE TAKEN WHILE WORKING................................................................................................................180 ENGINE HOOD..........................................................................................................................................181 CAB..................................................................................................................................................182 CAB..................................................................................................................................................183 CAB..................................................................................................................................................184 BATTERY..............................................................................................................................................185 STARTING MOTOR.......................................................................................................................................186 ALTERNATOR...........................................................................................................................................187 MUFFLER (SK714-5 SK815-5)............................................................................................................................188 MUFFLER (SK815-5 turbo)..............................................................................................................................189 TURBOCHARGER (SK815-5 turbo).........................................................................................................................190 VALVE COVER (SK815-5 turbo)..........................................................................................................................194 TURBOCHARGER (SK815-5 turbo).........................................................................................................................191 REMOVAL AND INSTALLATION.............................................................................................................................214 AIR INTAKE FILTER....................................................................................................................................192 VALVE COVER (SK815-5 turbo)..........................................................................................................................195 CAB..................................................................................................................................................214 NOZZLE (SK714-5 SK815-5).............................................................................................................................196 REMOVAL AND INSTALLATION.............................................................................................................................215 NOZZLE (SK815-5 turbo)...............................................................................................................................197 CAB..................................................................................................................................................215 INJECTION PUMP.......................................................................................................................................198 INJECTION PUMP.......................................................................................................................................199 REMOVAL AND INSTALLATION.............................................................................................................................216 INJECTION PUMP.......................................................................................................................................200 ENGINE-PUMP GROUP....................................................................................................................................216 INJECTION PUMP.......................................................................................................................................201 REMOVAL AND INSTALLATION.............................................................................................................................217 CYLINDER HEAD (SK714-5 SK815-5)......................................................................................................................202 ENGINE-PUMP GROUP....................................................................................................................................217 CYLINDER HEAD (SK714-5 SK815-5)......................................................................................................................203 CYLINDER HEAD (SK714-5 SK815-5)......................................................................................................................204 REMOVAL AND INSTALLATION.............................................................................................................................218 CYLINDER HEAD (SK815-5 turbo)........................................................................................................................205 ENGINE-PUMP GROUP....................................................................................................................................218 CYLINDER HEAD (SK815-5 turbo)........................................................................................................................206 CYLINDER HEAD (SK815-5 turbo)........................................................................................................................207 REMOVAL AND INSTALLATION.............................................................................................................................219 COOLANT LIQUID PUMP..................................................................................................................................208 ENGINE-PUMP GROUP....................................................................................................................................219 RADIATOR GROUP.......................................................................................................................................209 RADIATOR GROUP.......................................................................................................................................210 REMOVAL AND INSTALLATION.............................................................................................................................220 COMPLETE HYDRAULIC PUMP..............................................................................................................................220 FUEL TANK............................................................................................................................................211 FUEL TANK............................................................................................................................................212 REMOVAL AND INSTALLATION.............................................................................................................................221 CAB..................................................................................................................................................213 COMPLETE HYDRAULIC PUMP..............................................................................................................................221 REMOVAL AND INSTALLATION.............................................................................................................................222 COMPLETE HYDRAULIC PUMP..............................................................................................................................222 REMOVAL AND INSTALLATION.............................................................................................................................223 GEAR PUMP............................................................................................................................................223 REMOVAL AND INSTALLATION.............................................................................................................................224 ENGINE-PUMP COUPLING.................................................................................................................................224 REMOVAL AND INSTALLATION.............................................................................................................................225 CONTROL VALVE........................................................................................................................................225 REMOVAL AND INSTALLATION.............................................................................................................................226 REMOVAL AND INSTALLATION.............................................................................................................................227 REMOVAL AND INSTALLATION.............................................................................................................................228 REMOVAL AND INSTALLATION.............................................................................................................................229 REMOVAL AND INSTALLATION.............................................................................................................................230 REMOVAL AND INSTALLATION.............................................................................................................................231 REMOVAL AND INSTALLATION.............................................................................................................................232 REMOVAL AND INSTALLATION.............................................................................................................................233 REMOVAL AND INSTALLATION.............................................................................................................................234 REMOVAL AND INSTALLATION.............................................................................................................................235 REMOVAL AND INSTALLATION.............................................................................................................................236 REMOVAL AND INSTALLATION.............................................................................................................................237 REMOVAL AND INSTALLATION.............................................................................................................................238 PPC VALVES...........................................................................................................................................226 HUB WHEEL............................................................................................................................................227 HUB WHEEL............................................................................................................................................228 HUB WHEEL............................................................................................................................................229 HUB WHEEL FINAL DRIVE................................................................................................................................230 FINAL DRIVE..........................................................................................................................................232 RAISING CYLINDER.....................................................................................................................................233 BUCKET CYLINDER BUCKET CYLINDER......................................................................................................................234 WORK EQUIPMENT CYLINDERS.............................................................................................................................236 WORK EQUIPMENT CYLINDERS.............................................................................................................................237 WORK EQUIPMENT CYLINDERS.............................................................................................................................238 WORK EQUIPMENT CYLINDERS.............................................................................................................................239 WORK EQUIPMENT CYLINDERS.............................................................................................................................240 WORK EQUIPMENT CYLINDERS.............................................................................................................................241 COMPLETE WORKING EQUIPMENT...........................................................................................................................242 COMPLETE WORKING EQUIPMENT...........................................................................................................................243 WORKING EQUIPMENT SUPPORT FRAME......................................................................................................................244 gr40.pdf......................................................................................................................................................... 0 STANDARD MAINTENANCE......................................................................................................................................... 0 P.T.O........................................................................................................................................................ 0 TRANSMISSION.................................................................................................................................................245 FINAL DRIVE..................................................................................................................................................246 HYDRAULIC PUMP...............................................................................................................................................247 CONTROL VALVE................................................................................................................................................250 R.H. PPC VALVE...............................................................................................................................................256 L.H. PPC VALVE...............................................................................................................................................257 L.H. PPC VALVE...............................................................................................................................................258 PATTERN CHANGE VALVE (OPTIONAL)..............................................................................................................................259 CYLINDERS....................................................................................................................................................260 WORKING EQUIPMENT............................................................................................................................................262 STANDARD MAINTENANCE.....................................................................................................................................136 STANDARD MAINTENANCE.....................................................................................................................................137 STANDARD MAINTENANCE.....................................................................................................................................138 STANDARD MAINTENANCE.....................................................................................................................................141 STANDARD MAINTENANCE.....................................................................................................................................142 STANDARD MAINTENANCE.....................................................................................................................................143 STANDARD MAINTENANCE.....................................................................................................................................144 STANDARD MAINTENANCE.....................................................................................................................................186 STANDARD MAINTENANCE.....................................................................................................................................187 STANDARD MAINTENANCE.....................................................................................................................................188 STANDARD MAINTENANCE.....................................................................................................................................189 STANDARD MAINTENANCE.....................................................................................................................................190 STANDARD MAINTENANCE.....................................................................................................................................191 STANDARD MAINTENANCE.....................................................................................................................................192 STANDARD MAINTENANCE.....................................................................................................................................194 STANDARD MAINTENANCE.....................................................................................................................................263 TRANSMISSION.............................................................................................................................................245 FINAL DRIVE..............................................................................................................................................246 HYDRAULIC PUMP...........................................................................................................................................249 CONTROL VALVE............................................................................................................................................250 CONTROL VALVE............................................................................................................................................251 CONTROL VALVE............................................................................................................................................252 CONTROL VALVE............................................................................................................................................253 CONTROL VALVE............................................................................................................................................254 CONTROL VALVE............................................................................................................................................255 R.H. PPC VALVE...........................................................................................................................................256 STANDARD MAINTENANCE.....................................................................................................................................247 HYDRAULIC PUMP...........................................................................................................................................247 STANDARD MAINTENANCE.....................................................................................................................................140 HYDRAULIC PUMP...........................................................................................................................................140 L.H. PPC VALVE...........................................................................................................................................189 L.H. PPC VALVE...........................................................................................................................................190 WORKING EQUIPMENT........................................................................................................................................194 PATTERN CHANGE VALVE (OPTIONAL)..........................................................................................................................191 WORKING EQUIPMENT........................................................................................................................................263 CYLINDERS................................................................................................................................................192 STANDARD MAINTENANCE..................................................................................................................................... 0 P.T.O.................................................................................................................................................... 0 gr00.pdf......................................................................................................................................................... 0 CONVERSION TABLE............................................................................................................................................. 21 CONTENTS..................................................................................................................................................... 4 CONTENTS..................................................................................................................................................... 4 LIST OF REVISED PAGES.................................................................................................................................... 5 10-1................................................................................................................................................. 5 10-2................................................................................................................................................. 5 10-3................................................................................................................................................. 5 10-4................................................................................................................................................. 5 10-5................................................................................................................................................. 5 10-6................................................................................................................................................. 5 10-7................................................................................................................................................. 5 10-8................................................................................................................................................. 5 10-9................................................................................................................................................. 5 10-10................................................................................................................................................ 5 10-11................................................................................................................................................ 5 10-12................................................................................................................................................ 5 10-13................................................................................................................................................ 5 10-14................................................................................................................................................ 5 10-15................................................................................................................................................ 5 10-16................................................................................................................................................ 5 10-17................................................................................................................................................ 5 10-18................................................................................................................................................ 5 10-19................................................................................................................................................ 5 10-20................................................................................................................................................ 5 10-21................................................................................................................................................ 5 10-22................................................................................................................................................ 5 10-23................................................................................................................................................ 5 10-24................................................................................................................................................ 5 10-25................................................................................................................................................ 5 10-26................................................................................................................................................ 5 10-27................................................................................................................................................ 5 10-28................................................................................................................................................ 5 10-29................................................................................................................................................ 5 10-30................................................................................................................................................ 5 10-31................................................................................................................................................ 5 10-32................................................................................................................................................ 5 10-33................................................................................................................................................ 5 10-34................................................................................................................................................ 5 10-35................................................................................................................................................ 5 10-36................................................................................................................................................ 5 10-37................................................................................................................................................ 5 10-38................................................................................................................................................ 5 10-39................................................................................................................................................ 5 10-40................................................................................................................................................ 5 10-41................................................................................................................................................ 5 10-42................................................................................................................................................ 5 10-43................................................................................................................................................ 5 10-44................................................................................................................................................ 5 10-45................................................................................................................................................ 5 10-46................................................................................................................................................ 5 10-47................................................................................................................................................ 5 10-48................................................................................................................................................ 5 10-49................................................................................................................................................ 5 10-50................................................................................................................................................ 5 10-51................................................................................................................................................ 5 10-52................................................................................................................................................ 5 10-53................................................................................................................................................ 5 10-54................................................................................................................................................ 5 10-55................................................................................................................................................ 5 10-56................................................................................................................................................ 5 10-57................................................................................................................................................ 5 10-58................................................................................................................................................ 5 10-59................................................................................................................................................ 5 10-60................................................................................................................................................ 5 10-61................................................................................................................................................ 5 10-62................................................................................................................................................ 5 10-63................................................................................................................................................ 5 10-64................................................................................................................................................ 5 10-65................................................................................................................................................ 5 10-66................................................................................................................................................ 5 10-67................................................................................................................................................ 5 10-68................................................................................................................................................ 5 10-69................................................................................................................................................ 5 10-70................................................................................................................................................ 5 10-71................................................................................................................................................ 5 10-72................................................................................................................................................ 5 10-73................................................................................................................................................ 5 10-74................................................................................................................................................ 5 10-75................................................................................................................................................ 5 10-76................................................................................................................................................ 5 10-77................................................................................................................................................ 5 10-78................................................................................................................................................ 5 10-79................................................................................................................................................ 5 10-80................................................................................................................................................ 5 10-81................................................................................................................................................ 5 10-82................................................................................................................................................ 5 10-83................................................................................................................................................ 5 10-84................................................................................................................................................ 5 10-85................................................................................................................................................ 5 10-86................................................................................................................................................ 5 10-87................................................................................................................................................ 5 10-88................................................................................................................................................ 5 10-89................................................................................................................................................ 5 10-90................................................................................................................................................ 5 10-91................................................................................................................................................ 5 10-92................................................................................................................................................ 5 10-93................................................................................................................................................ 5 10-94................................................................................................................................................ 5 10-95................................................................................................................................................ 5 10-96................................................................................................................................................ 5 10-97................................................................................................................................................ 5 10-98................................................................................................................................................ 5 10-99................................................................................................................................................ 5 10-100............................................................................................................................................... 5 10-101............................................................................................................................................... 5 10-102............................................................................................................................................... 5 10-103............................................................................................................................................... 5 10-104............................................................................................................................................... 5 10-105............................................................................................................................................... 5 10-106............................................................................................................................................... 5 10-107............................................................................................................................................... 5 10-108............................................................................................................................................... 5 10-109............................................................................................................................................... 5 10-110............................................................................................................................................... 5 20- 1................................................................................................................................................ 5 20- 2................................................................................................................................................ 5 20- 3................................................................................................................................................ 5 20- 4................................................................................................................................................ 5 20- 5................................................................................................................................................ 5 20- 6................................................................................................................................................ 5 20- 7................................................................................................................................................ 5 20- 8................................................................................................................................................ 5 20- 9................................................................................................................................................ 5 20- 10............................................................................................................................................... 5 20- 11............................................................................................................................................... 5 20- 12............................................................................................................................................... 5 20- 13............................................................................................................................................... 5 20- 14............................................................................................................................................... 5 20- 15............................................................................................................................................... 5 20- 16............................................................................................................................................... 5 20- 17............................................................................................................................................... 5 20- 18............................................................................................................................................... 5 20- 19............................................................................................................................................... 5 20- 20............................................................................................................................................... 5 20- 21............................................................................................................................................... 5 20- 22............................................................................................................................................... 5 20- 23............................................................................................................................................... 5 20- 24............................................................................................................................................... 5 20- 25............................................................................................................................................... 5 20- 26............................................................................................................................................... 5 20- 27............................................................................................................................................... 5 20- 28............................................................................................................................................... 5 20- 29............................................................................................................................................... 5 20- 30............................................................................................................................................... 5 20- 31............................................................................................................................................... 5 20- 32............................................................................................................................................... 5 20- 34............................................................................................................................................... 5 20- 35............................................................................................................................................... 5 20- 36............................................................................................................................................... 5 20- 37............................................................................................................................................... 5 20- 38............................................................................................................................................... 5 20- 39............................................................................................................................................... 5 20- 40............................................................................................................................................... 5 20- 41............................................................................................................................................... 5 20- 42............................................................................................................................................... 5 IMPORTANT SAFETY NOTICE.................................................................................................................................. 7 SAFETY....................................................................................................................................................... 7 GENERAL PRECAUTIONS...................................................................................................................................... 7 PREPARATIONS FOR WORK.................................................................................................................................... 7 PRECAUTIONS DURING WORK.................................................................................................................................. 7 FOREWORD..................................................................................................................................................... 9 NOTE..................................................................................................................................................... 9 HOW TO READ THE SHOP MANUAL.................................................................................................................................. 10 VOLUMES.................................................................................................................................................. 10 DISTRIBUTION AND UPDATING................................................................................................................................ 10 FILING METHOD............................................................................................................................................ 10 REVISED EDITION MARK (¿ ¡ ¬ ....)........................................................................................................................ 10 REVISIONS................................................................................................................................................ 10 SYMBOLS.................................................................................................................................................. 10 HOISTING INSTRUCTIONS........................................................................................................................................ 11 2. Wire ropes............................................................................................................................................ 11 STANDARD TIGHTENING TORQUE................................................................................................................................... 12 1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUT........................................................................................................... 12 2. TIGHTENING TORQUE FOR NUTS OF FLARED.................................................................................................................. 13 COATING MATERIALS............................................................................................................................................ 14 CLASSIFICATION BY THICKNESS.............................................................................................................................. 15 CLASSIFICATION BY COLOUR AND CODE........................................................................................................................ 15 COMPOSITION OF THE COLOURS............................................................................................................................... 15 WEIGHT TABLE................................................................................................................................................. 16 TABLE OF OIL AND COOLANT QUANTITIES.......................................................................................................................... 17 CONVERSION TABLE............................................................................................................................................. 19 METHOD OF USING THE CONVERSION TABLE..................................................................................................................... 19 TEMPERATURE.............................................................................................................................................. 26 REVISED PAGES........................................................................................................................................136 REVISED PAGES........................................................................................................................................ 6 FOREWORD.............................................................................................................................................138 HOW TO READ THE SHOP MANUAL..........................................................................................................................141 HOISTING INSTRUCTIONS................................................................................................................................143 STANDARD TIGHTENING TORQUE........................................................................................................................... 12 STANDARD TIGHTENING TORQUE...........................................................................................................................144 COATING MATERIALS....................................................................................................................................186 ELECTRIC WIRE CODE...................................................................................................................................187 WEIGHT TABLE.........................................................................................................................................189 TABLE OF OIL AND COOLANT QUANTITIES.................................................................................................................. 17 CONVERSION TABLE..................................................................................................................................... 19 CONVERSION TABLE..................................................................................................................................... 20 CONVERSION TABLE.....................................................................................................................................194 CONVERSION TABLE.....................................................................................................................................195 CONVERSION TABLE..................................................................................................................................... 24 CONVERSION TABLE.....................................................................................................................................197 CONVERSION TABLE.....................................................................................................................................198 SAFETY...............................................................................................................................................139 SAFETY...............................................................................................................................................140
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- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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