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Komatsu Towing Winch Shop Manual SEBT010WT04 PDF

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Komatsu Towing Winch Shop Manual SEBT010WT04 – PDF DOWNLOAD

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Description

Komatsu Towing Winch Shop Manual SEBT010WT04 – PDF DOWNLOAD

FILE DETAILS:

Komatsu Towing Winch Shop Manual SEBT010WT04 – PDF DOWNLOAD 

Language : English
Pages : 212
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu Towing Winch Shop Manual SEBT010WT04 – PDF DOWNLOAD

GENERAL PRECAUTIONS :

Mistakes in operation are extremely dangerous. Read the OPERATION & MAINTENANCE MANUAL carefully BEFORE operating the machine.

1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
● Always wear safety glasses when hitting parts with a hammer.
● Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.
5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.

PREPARATIONS FOR WORK:

7. Before adding oil or making repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving.
8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the control levers and hang warning signs on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.

PRECAUTIONS DURING WORK :

11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the oil, water or air circuits, first remove the pressure completely from the circuit.
12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits.
13. Before starting work, remove the leads from the battery. ALWAYS remove the lead from the negative (-) terminal first.

 

TABLE OF CONTENTS:

Komatsu Towing Winch Shop Manual SEBT010WT04 – PDF DOWNLOAD 

COVER 1
CONTENTS 2
DWT031 13
GENERAL LOCATIONS 14
SPECIFICATION 15
POWER TRAIN 18
STRUCTURE AND FUNCTION 19
MAINTENANCE STANDARD 33
DWT045, 053 35
GENERAL 36
SPECIFICATION 37
POWER TRAIN 39
STRUCTURE AND FUNCTION 40
PTO SHAFT 40
WINCH TRANSMISSION 42
HYDRAULIC SYSTEM 52
HYDRAULIC CONTROL VALVE 54
MAINTENANCE STANDARD 58
WINCH TRANSMISSION 58
CONTROL VALVE 60
DWC040, 050 61
GENERAL 62
1 SPECIFICATION 64
2 STRUCTURE AND FUNCTION 66
2-1 WINCH OUTLOOK 66
2-2 WINCH SECTION 67
2-3 POWER TRAIN 68
2-4 OIL CAPACITY (E030-CD) 68
2-5 SHIFTING FORK 69
2-6 BRAKE MECHANISM AND ADJUSTMENT 70
2-7 CONTROL SYSTEM (DWC050-2M) 71
3 SERVICE INFORMATION 74
4 ASSEMBLING INFORMATION 75
4-1 GEAR BACKLASH 75
4-2 BEVEL GEAR ADJUSTMENT OF BRAKE SHAFT 76
DWC060 78
GENERAL 79
1 SPECIFICATION 80
2 STRUCTURE AND FUNCTION 83
2-1 GENERAL VIEW 83
2-2 WINCH SECTION 84
2-3 BRAKE MECHANISM 86
2-3-1 BRAKE CYLINDER 86
2-4 HYDRAULIC SYSTEM 87
2-4-1 PIPING 87
2-4-2 SCHEMATIC CIRCUIT DIAGRAM 88
2-4-3 SYMBOLIC CIRCUIT DIAGRAM 89
2-4-4 GENERAL VIEW OF CONTROL VALVE AND FUNCTION 90
2-4-5 CLUTCH STRUCTURE AND FUNCTION (INCLUDE LUBRICATION VALVE) 92
2-5 CONTROL OF WINCH 94
3 TESTING AND ADJUSTING OF HYDRAULIC PRESSURE 95
3-1 TESTING 95
3-2 ADJUSTING 95
4 SERVICE INFORMATION 96
4-1 CLUTCH 96
4-2 BRAKE LINING AND LINKAGE 97
4-3 VALVE 98
5 ASSEMBLING INFORMATION 99
5-1 BEARING CLEARANCE AND GEAR BACKLASH 99
5-2 ADJUSTMENT OF DRUM SHAFT SHIM 99
5-3 BRAKE ADJUSTMENT 100
5-4 ASSEMBLY OF CLUTCH 101
6 FAIRLEAD 102
DWC080 103
GENERAL 104
1 SPECIFICATION 105
2 STRUCTURE AND FUNCTION 107
2-1 GENERAL VIEW 107
2-2 WINCH SECTION 108
2-3 BRAKE MECHANISM 110
2-4 CONTROL OF WINCH 111
3 MAINTENANCE STANDARD 113
4 FAIRLEAD 114
DWT083 115
GENERAL 116
1 SPECIFICATION 117
2 STRUCTURE AND FUNCTION 118
2-1 GENERAL VIEW 118
2-2 WINCH SECTION 119
2-3 BRAKE MECHANISM 121
2-3-1 BRAKE CYLINDER 121
2-4 HYDRAULIC SYSTEM 122
2-4-1 PIPING 122
2-4-2 SCHEMATIC CIRCUIT DIAGRAM 123
2-4-3 GENERAL VIEW OF CONTROL VALVE AND FUNCTION 124
2-4-4 CLUTCH STRUCTURE AND FUNCTION (INCLUDE LUBRICATION VALVE) 125
2-5 CONTROL OF WINCH 127
3 TESTING AND ADJUSTING OF HYDRAULIC PRESSURE 128
3-1 TESTING 128
3-2 ADJUSTING 128
4 MAINTENANCE STANDARD 129
4-1 CLUTCH 129
4-2 BRAKE LINING AND LINKAGE 130
4-3 VALVE 131
5 ASSEMBLING INFORMATION 132
5-1 BEARING CLEARANCE AND GEAR BACKLASH 132
5-2 ADJUSTMENT OF DRUM SHAFT SHIM 132
5-3 BRAKE ADJUSTMENT 133
5-4 ASSEMBLY OF CLUTCH 134
DWT125 135
GENERAL 136
1 SPECIFICATION 137
2 STRUCTURE AND FUNCTION 147
2-1 GENERAL VIEW 147
2-2 WINCH SECTION 148
2-3 BRAKE MECHANISM 149
2-3-1 BRAKE CYLINDER 150
2-4 HYDRAULIC SYSTEM 151
2-4-1 PIPING 151
2-4-2 SCHEMATIC CIRCUIT DIAGRAM 152
2-4-3 SYMBOLIC CIRCUIT DIAGRAM 153
2-4-4 GENERAL VIEW OF CONTROL VALVE AND FUNCTION 154
2-4-5 CLUTCH STRUCTURE AND FUNCTION (INCLUDE LUBRICATION VALVE) 156
2-5 CONTROL SYSTEM 158
3 TESTING AND ADJUSTING 159
3-1 HYDRAULIC PRESSURE 159
3-2 BRAKE ADJUSTMENT 160
4 DISASSEMBLY AND ASSEMBLY 161
5 MAINTENANCE STANDARD 207
5-1 CLUTCH 207
5-2 BRAKE LINING AND LINKAGE 208
5-3 BRAKE CYLINDER 209
5-4 CONTROL VALVE 210
5-5 BACKLASH AND BEARING CLEARANCE 211

IMAGES PREVIEW OF THE MANUAL:

S.V 27/12/24

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