Komatsu Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FG35A-17 FD20-16 FD20H-16 FD20N-16 FD35A-16 Shop Manual SEN05692-04 – PDF DOWNLOAD

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Komatsu Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FG35A-17 FD20-16 FD20H-16 FD20N-16 FD35A-16 Shop Manual SEN05692-04 – PDF DOWNLOAD

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Komatsu Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FG35A-17 FD20-16 FD20H-16 FD20N-16 FD35A-16 Shop Manual SEN05692-04 – PDF DOWNLOAD

Language : English
Pages : 416
Downloadable : Yes
File Type : PDF
Size: 27.2 MB

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Komatsu Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FG35A-17 FD20-16 FD20H-16 FD20N-16 FD35A-16 Shop Manual SEN05692-04 – PDF DOWNLOAD

FG10-21 FG15-21 FG18-21
FG15H-21 FG18H-21
FD10-21 FD15-21 FD18-21
FG20-17 FG25-17 FG30-17
FG20H-17 FG25H-17
FG20N-17 FG25N-17 FG30N-17
FG35A-17
FD20-16 FD25-16 FD30-16
FD20H-16 FD25H-16 FD30H-16
FD20N-16 FD25N-16 FD30N-16
FD35A-16

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TABLE OF CONTENTS:

COVER…………………………………………………………………………………….. 1
DESCRIPTION OF THE SYMBOLS………………………………………………………………….. 2
SECTION INDEX……………………………………………………………………………… 3
10. GENERAL AND SPECIFICATIONS………………………………………………………………. 5
SPECIFICATIONS…………………………………………………………………………. 6
PERIODIC REPLACEMENT OF CONSUMABLE PARTS………………………………………………….. 20
SAFETY ITEMS FOR MAINTENANCE…………………………………………………………….. 21
STANDARD TIGHTENING TORQUE FOR BOLTS……………………………………………………… 29
STANDARD TIGHTENING TORQUE FOR PIPE JOINTS………………………………………………… 30
20. TESTING AND ADJUSTING…………………………………………………………………… 31
SERVICE DATA…………………………………………………………………………… 32
HOW TO DECOMPRESS THE HYDRAULIC PIPING……………………………………………………. 40
GASOLINE ENGINE………………………………………………………………………… 41
DIESEL ENGINE………………………………………………………………………….. 43
AIR CLEANER……………………………………………………………………………. 45
ADJUSTMENT OF IGNITION TIMING……………………………………………………………. 47
ADJUSTMENT OF FUEL INJECTION TIMING………………………………………………………. 48
MEASUREMENT OF COMPRESSION………………………………………………………………. 49
ADJUSTMENT OF VALVE CLEARANCE……………………………………………………………. 50
TIGHTENING TORQUE OF CYLINDER HEAD MOUNTING BOLTS………………………………………….. 51
REPLACEMENT OF CLUTCH DISC………………………………………………………………. 52
TORQFLOW TRANSMISSION CASE………………………………………………………………. 54
DIFFERENTIAL CASE………………………………………………………………………. 55
HYDRAULIC TANK…………………………………………………………………………. 56
MEASUREMENT OF HYDRAULIC DRIFT OF LIFT AND TILT CYLINDERS…………………………………… 57
ADJUSTMENT OF CLUTCH AND BRAKE PEDAL……………………………………………………… 58
ADJUSTMENT OF INCHING AND BRAKE PEDAL…………………………………………………….. 59
ADJUSTMENT OF ACCELERATOR PEDAL………………………………………………………….. 60
ADJUSTMENT OF PARKING BRAKE LEVER………………………………………………………… 63
ADJUSTMENT OF CABLES OF THE FORWARD AND BACKWARD CONTROL LEVER AND THE HIGH AND LOW SPEED LEVER…. 64
WHEEL BRAKE……………………………………………………………………………. 66
BLEEDING AIR…………………………………………………………………………… 67
DESIGNATED FUEL AND LUBRICATING OIL………………………………………………………. 70
LIST OF LUBRICANT AND GREASE…………………………………………………………….. 74
30. REMOVAL AND INSTALLATION………………………………………………………………… 77
OVERALL DISASSEMBLY AND ASSEMBLY…………………………………………………………. 78
WEIGHT TABLE…………………………………………………………………………… 80
MAST………………………………………………………………………………….. 82
LIFT CYLINDER………………………………………………………………………….. 84
POWER LINE…………………………………………………………………………….. 85
DRIVE AXLE AND TRANSFER…………………………………………………………………. 91
ALIGNMENT OF POWER LINE (1)……………………………………………………………… 97
ALIGNMENT OF POWER LINE (2)………………………………………………………………100
STEERING AXLE AND POWER STEERING………………………………………………………….102
WHEEL BRAKE…………………………………………………………………………….103
40. DISASSEMBLY AND ASSEMBLY…………………………………………………………………107
CLUTCH…………………………………………………………………………………108
CLUTCH MASTER CYLINDER…………………………………………………………………..110
CLUTCH BOOSTER ASSEMBLY………………………………………………………………….115
CLUTCH TRANSMISSION……………………………………………………………………..125
TORQUE CONVERTER………………………………………………………………………..133
TORQFLOW TRANSMISSION……………………………………………………………………148
DIFFERENTIAL……………………………………………………………………………157
DIFFERENTIAL ASSEMBLY DRAWING…………………………………………………………….166
WHEEL BRAKE…………………………………………………………………………….172
BRAKE MASTER CYLINDER……………………………………………………………………175
COMBINATION SWITCH………………………………………………………………………180
SOLENOID VALVE………………………………………………………………………….182
STEERING VALVE………………………………………………………………………….186
STEERING AXLE…………………………………………………………………………..193
POWER STEERING CYLINDER ASSEMBLY………………………………………………………….200
LIFT CYLINDER…………………………………………………………………………..206
TILT CYLINDER…………………………………………………………………………..213
CONTROL VALVE…………………………………………………………………………..215
MAST…………………………………………………………………………………..226
FORK CARRIAGE…………………………………………………………………………..232
FLOW DIVIDER……………………………………………………………………………236
RESERVOIR ASSEMBLY………………………………………………………………………240
HYDRAULIC PUMP………………………………………………………………………….241
UNIVERSAL JOINT…………………………………………………………………………247
50. MAINTENANCE STANDARD…………………………………………………………………….249
CLUTCH RELIESE CYLINDER………………………………………………………………….250
CLUTCH…………………………………………………………………………………251
CLUTCH TRANSMISSION……………………………………………………………………..253
TORQUE CONVERTER………………………………………………………………………..255
TORQFLOW TRANSMISSION……………………………………………………………………258
TRANSMISSION CONTROL VALVE……………………………………………………………….260
DIFERENTIAL…………………………………………………………………………….262
WHEEL BRAKE…………………………………………………………………………….264
BRAKE MASTER CYLINDER……………………………………………………………………266
CLUTCH MASTER CYLINDER…………………………………………………………………..267
BRAKE BOOSTER…………………………………………………………………………..269
CLUTCH BOOSTER………………………………………………………………………….271
STEERING AXLE…………………………………………………………………………..272
POWER STEERING VALVE…………………………………………………………………….274
POWER STEERING CYLINDER………………………………………………………………….276
LIFT CYLINDER…………………………………………………………………………..277
TILT CYLINDER…………………………………………………………………………..280
CONTROL VALVE…………………………………………………………………………..282
MAST, FORK CARRIAGE AND FORK……………………………………………………………..284
HYDRAULIC PUMP………………………………………………………………………….286
UNIVERSAL JOINT…………………………………………………………………………290
60. STRUCTURE AND FUNCTION…………………………………………………………………..291
TORQUE CONVERTER, GEAR PUMP AND CONTROL VALVE………………………………………………292
BRAKE BOOSTER…………………………………………………………………………..302
FLOW DIVIDER……………………………………………………………………………303
CLUTCH BOOSTER………………………………………………………………………….304
TILT CYLINDER…………………………………………………………………………..306
WORK EQUIPMENT CONTROL VALVE……………………………………………………………..308
VEHICLE CONTROLLER………………………………………………………………………311
AS CONTROLLER (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)……………………………………..318
HYDRAULIC STEERING SYSTEM………………………………………………………………..321
HYDRAULIC CIRCUIT DRAWING………………………………………………………………..323
P-PORT OIL PRESSURE MEASURING PORT………………………………………………………..326
FUSE LOAD LIST………………………………………………………………………….327
FUSE LOAD LIST (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)…………………………………….331
ELECTRICAL CIRCUIT DRAWING……………………………………………………………….334
80. CRITERIA FOR PERIODICAL INSPECTION AND JUDGMENT…………………………………………….349
ENGINE…………………………………………………………………………………350
POWER TRAIN…………………………………………………………………………….356
TRAVELING SYSTEM………………………………………………………………………..360
STEERING SYSTEM…………………………………………………………………………362
BRAKING SYSTEM………………………………………………………………………….364
WORK EQUIPMENT………………………………………………………………………….367
HYDRAULIC SYSTEM………………………………………………………………………..369
CHASSIS AND SAFETY SYSTEM………………………………………………………………..372
OVERALL TEST……………………………………………………………………………372
90. CONVERSION TABLE………………………………………………………………………..375
MILLIMETERS TO INCHES……………………………………………………………………376
INCHES TO MILLIMETERS……………………………………………………………………376
CUBIC METERS TO CUBIC YARDS………………………………………………………………377
CUBIC YARDS TO CUBIC METERS………………………………………………………………377
LITER TO U.S. GALLON…………………………………………………………………….378
U.S. GALLON TO LITER…………………………………………………………………….378
LITER TO U.K. GALLON…………………………………………………………………….379
U.K. GALLON TO LITER…………………………………………………………………….379
KILOGRAM TO POUND……………………………………………………………………….380
POUND TO KILOGRAM……………………………………………………………………….380
KG/CM2 TO IB/IN2………………………………………………………………………..381
KGM TO FT IB……………………………………………………………………………382
TEMPERATURE…………………………………………………………………………….383

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