Komatsu Vibratory Roller JV100A-1 JV100WA-1 JV100WP-1 Shop Manual SEBM02650103K
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Komatsu Vibratory Roller JV100A-1 JV100WA-1 JV100WP-1 Shop Manual SEBM02650103K – PDF DOWNLOAD
MACHINE MODEL SERIAL No.
JV1 00A-1 10011 and up
JV100WA-1 20003 and up
JV1 00WP-1 30003 and up
Description
Komatsu Vibratory Roller JV100A-1 JV100WA-1 JV100WP-1 Shop Manual SEBM02650103K – PDF DOWNLOAD
FILE DETAILS:
Komatsu Vibratory Roller JV100A-1 JV100WA-1 JV100WP-1 Shop Manual SEBM02650103K – PDF DOWNLOAD
Language : English
Pages :303
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Komatsu Vibratory Roller JV100A-1 JV100WA-1 JV100WP-1 Shop Manual SEBM02650103K – PDF DOWNLOAD
MACHINE MODEL SERIAL No.
JV1 00A-1 10011 and up
JV100WA-1 20003 and up
JV1 00WP-1 30003 and up
FOREWORD
GENERAL
- This shop manual has been prepared as an aid to improve the quality of repairs by
giving the serviceman an accurate understanding of the product and by showing him the correct way
to perform repairs and make judgements. Make sure you understand the contents of this manual and
use it to full effect at every opportunity. - This shop manual mainly contains the necessary technical information for operations performed in a
service workshop. For ease of understanding, the manual is divided into the following chapters;
these chapters are further divided into the each main group of components.
This section explains the structure and function of each component. It serves not only to give an
understanding of the structure, but also serves as reference material for troubleshooting.
This section explains checks to be made before and after performing repairs, as well
as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating “Problems” to 11Causes0 are also included in this
section.
This section explains the order to be followed when removing, installing, disassembling
or assembling each component, as well as precautions to be taken for these operations.
This section gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu Vibratory Roller JV100A-1 JV100WA-1 JV100WP-1 Shop Manual SEBM02650103K – PDF DOWNLOAD
MACHINE MODEL SERIAL No.
JV1 00A-1 10011 and up
JV100WA-1 20003 and up
JV1 00WP-1 30003 and up
COVER 1
CONTENTS 2
10 ENGINE 20
11 STRUCTURE AND FUNCTION 20
ACCEL,FUEL TANK AND PIPING 21
RADIATOR,ENGINE MOUNT AND AIR CLEANER 22
12 TESTING AND ADJUSTING 23
TESTING AND ADJUSTING TOOL LIST 24
TESTING AND ADJUSTING DATA 25
ADJUSTMENT OF VALVE CLEARANCE 26
MEASURING COMPRESSION PRESSURE 27
MEASURING BLOW-BY 28
TESTING AND ADJUSTING FUEL INJECTION TIMING 29
TESTING AND ADJUSTING FAN BELT TENSION 31
TROUBLESHOOTING 32
STARTING MOTOR DOES NOT ROTATE AT ALL WHEN STARTING SWITCH IS PLACED IN START(IN COLD WEATHER) 33
STARTING MOTOR DOES NOT ROTATE 34
ROTATION OF STARTING MOTOR IS TOO SLOW TO START THE ENGINE 36
WHEN THE STARTING SWITCH IS PUT IN START POSITION,THE SOUND OF THE PINION GOING IN AND OUT CAN BE HEARD,BUT THE STARTING MOTOR DOES NOT ROTATE 37
HEATER SIGNAL DOES NOT COME ON,EVEN WHEN THE STARTING SWITCH IS IN PREHEAT POSITION 38
BATTERY IS OFTEN INSUFFICIENTLY CHARGED 40
13 DISASSEMBLY AND ASSEMBLY 42
STARTING MOTOR 43
REMOVAL AND INSTALLATION 43
ALTERNATOR 44
REMOVAL AND INSTALLATION 44
FUEL INJECTION PUMP 45
REMOVAL AND INSTALLATION 45
WATER PUMP 46
REMOVAL INSTALLATION 46
NOZZLE HOLDER 47
REMOVAL AND INSTALLATION 47
TURBOCHARGER 48
REMOVAL AND INSTALLATION 48
RADIATOR AND OIL COOLER 49
REMOVAL 49
INSTALLATION 50
CYLINDER HEAD 51
REMOVAL 51
INSTALLATION 55
ENGINE 59
REMOVAL 59
INSTALLATION 64
20 POWER TRAIN 69
21 STRUCTURE AND FUNCTION 69
POWER TRAIN 70
PTO(POWER TAKE-OFF) 71
HYDROSTATIC TRANSMISSION(HST) 72
RANGE TRANSMISSION 77
TRANSMISSION CONTROL LEVERS 80
UNIVERSAL JOINT 81
DIFFERENTIAL 81
NON-SPIN DIFFERENTIAL 82
FINAL DRIVE 87
WHEEL 88
22 TESTING AND ADJUSTING 92
TRAVEL AND OPERATING FORCE OF GEAR SHIFT LEVER 93
TRAVEL AND OPERATING FORCE OF TRAVEL LEVER 94
TESTING HYDRAULIC PRESSURE OF TRAVEL 95
23 DISASSEMBLY AND ASSEMBLY 96
PTO ASSEMBLY 97
REMOVAL 97
INSTALLATION 99
DISASSEMBLY102
ASSEMBLY104
TRAVEL PUMP ASSEMBLY106
REMOVAL AND INSTALLATION106
FRONT ROLLER TRAVEL MOTOR(JV100WA,WP)107
REMOVAL107
INSTALLATION109
TRAVEL MOTOR ASSEMBLY111
REMOVAL111
INSTALLATION112
RANGE TRANSMISSION ASSEMBLY113
REMOVAL113
INSTALLATION114
DISASSEMBLY116
ASSEMBLY120
SHIFTER COVER ASSEMBLY124
DISASSEMBLY124
ASSEMBLY125
REAR AXLE HOUSING ASSEMBLY126
REMOVAL126
INSTALLATION127
BEVEL GEAR ASSEMBLY129
DISASSEMBLY129
ASSEMBLY132
FINAL DRIVE ASSEMBLY137
DISASSEMBLY137
ASSEMBLY139
PLANETARY GEAR141
DISASSEMBLY AND ASSEMBLY141
24 MAINTENANCE STANDARD142
PTO143
RANGE TRANSMISSION144
DIFFERENTIAL145
FINAL DRIVE146
40 STEERING SYSTEM147
41 STRUCTURE AND FUNCTION147
STEERING PIPING148
FLOW CONTROL VALVE149
STEERING VALVE151
STEERING PUMP158
STEERING CYLINDER158
42 TESTING AND ADJUSTING159
CHECKING STEERING WHEEL PLAY160
CHECKING STEERING WHEEL OPERATING FORCE160
CHECKING RUN-OUT OF TIRES161
TESTING TIRE INFLATION PRESSURE161
43 DISASSEMBLY AND ASSEMBLY162
STEERING PUMP ASSEMLBY163
REMOVAL AND INSTALLATION163
STEERING CYLINDER ASSEMBLY164
REMOVAL164
INSTALLATION165
FLOW CONTROL VALVE ASSEMBLY166
REMOVAL AND INSTALLATION166
44 MAINTENANCE STANDARD167
STEERING CYLINDER168
50 BRAKE SYSTEM169
51 STRUCTURE AND FUNCTION169
BRAKE PIPING170
BRAKE PIPING DIAGRAM171
HYDROMASTER172
MASTER CYLINDER174
WHEEL BRAKE174
PARKING BRAKE175
52 TESTING AND ADJUSTING176
CHECKING AND ADJUSTING BRAKE PEDAL HEIGHT177
CHECKING AND ADJUSTING BRAKE PEDAL PLAY177
CHECKING BRAKE PEDAL DEPRESSION HEIGHT178
CHECKING BRAKE PEDAL OPERATING FORCE178
CHECKING AND ADJUSTING WHEEL BRAKE178
CHECKING AND ADJUSTING PARKING BRAKE181
53 DISASSEMBLY AND ASSEMBLY182
WHEEL BRAKE ASSEMBLY183
REMOVAL AND INSTALLATION183
BRAKE MASTER CYLINDER ASSEMBLY184
REMOVAL AND INSTALLATION184
HYDROMASTER185
REMOVAL AND INSTALLATION185
DISASSEMBLY186
ASSEMBLY188
PARKING BRAKE ASSEMBLY190
REMOVAL(DISASSEMBLY)190
INSTALLATION(ASSEMBLY)191
54 MAINTENANCE STANDARD192
WHEEL BRAKE193
PARKING BRAKE194
60 HYDRAULIC SYSTEM195
61 STRUCTURE AND FUNCTION195
HYDRAULIC PIPING196
HYDRAULIC SYSTEM198
HYDRAULIC CIRCUIT202
HYDROSTATIC TRANSMISSION(HST)206
62 TESTING AND ADJUSTING208
MEASURING HYDRAULIC OIL TEMPERATURE209
TROUBLESHOOTING210
TROUBLESHOOTING TOOL TABLE211
METHOD OF READING TROUBLESHOOTING TABLE212
EXCESSIVE TIME LAG WHEN MACHINE STARTS OFF214
MACHINE DOES NOT START216
TRAVEL SPEED IS TOO SLOW,OR MACHINE DOES NOT TRAVEL(IN ALL SPEED RANGES)218
BRAKES DO NOT WORK,OR BRAKING EFFECT IS POOR220
BRAKE CANNOT BE RELEASED,OR BRAKE DRAGS221
STEERING IS HEAVY,OR WILL NOT TURN222
ROLLER DOES NOT VIBRATE223
VIBRATING FORCE IS TOO SMALL,OR THERE IS AN EXCESSIVE TIME LAG WHEN VIBRATING225
MACHINE VIBRATES ABNORMALLY227
AMPLITUDE CANNOT BE SWITCHED229
VIBRATION FREQUENCY CANNOT BE ADJUSTED231
63 DISASSEMBLY AND ASSEMBLY233
VIBRATOR PUMP ASSEMBLY234
REMOVAL234
INSTALLATION235
VIBRATOR MOTOR ASSEMBLY236
REMOVAL AND INSTALLATION236
HYDRAULIC TANK ASSEMBLY237
REMOVAL237
INSTALLATION240
OPERATOR’S PLATFORM243
REMOVAL243
INSTALLATION246
70 WORK EQUIPMENT249
71 STRUCTURE AND FUNCTION249
VIBRATION CONTROL250
DRUM251
72 TESTING AND ADJUSTING254
TRAVEL AND OPERATING FORCE OF VIBRATION LEVER255
TESTING HYDRAULIC PRESSURE OF VIBRATOR256
73 DISASSEMBLY AND ASSEMBLY257
ARTICULATING ASSEMBLY(DISASSEMBLY)258
REMOVAL(DISASSEMBLY)258
INSTALLATION(ASSEMBLY)260
VIBRATORY ROLLER ASSEMBLY262
REMOVAL262
INSTALLATION264
DISASSEMBLY(JV100A-1)266
ASSEMBLY(JV100A-1)269
DISASSEMBLY(JV100WA-1,JV100WP-1)272
ASSEMBLY(JV100WA-1,JV100WP-1)276
FRONT AXLE ASSEMBLY280
DISASSEMBLY280
ASSEMBLY282
80 ELECTRICAL SYSTEM284
81 STRUCTURE AND FUNCTION284
VIBRATION SWITCH285
ELECTRICAL WIRING DIAGRAM286
ELECTRICAL CIRCUIT DIAGRAM288
82 TESTING AND ADJUSTING292
TROUBLESHOOTING293
EVEN IF THE VACUUM PRESSURE IN THE VACUUM TANK DROPS,THE ALARM BUZZE DOES NOT BUZZ293
ELECTRICAL EQUIPMENT DOES NOT WORK294
THE TURN SIGNAL LAMP DOES NOT FLASH295
LIGHTING DEVICES SUCH AS HEAD LAMPS AND GAUGE LAMPS DO NOT LIGHT297
EVEN IF THE VIBRATORY SWITCH IS PUT IN OFF POSITION,THE MACHINE STILL VIBRATES298
EVEN IF THE VIBRATORY SWITCH IS PUT IN ON POSITON,THE MACHINE DOES NOT VIBRATE299
90 OTHERS301
92 TESTING AND ADJUSTING301
INSPECTION TABLE302
1 POWER TRAIN302
2 TRAVEL AND STEERING SYSTEM303
3 HYDRAULIC SYSTEM,WORK EQUIPMENT303
IMAGES PREVIEW OF THE MANUAL:
S.M 15/12/24
