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Komatsu WA120-3L, WA120L-3 Wheel Loader Shop Manual SN A30001 and up, 54001-54103 – PDF DOWNLOAD

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Komatsu WA120-3L, WA120L-3 Wheel Loader Shop Manual

Book Code: CEBM002002

SERIAL NUMBERS:

WA120-3L -A30001 and up
WA120L-3 -54001 – 54103

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Description

Komatsu WA120-3L, WA120L-3 Wheel Loader Shop Manual

FILE DETAILS:

Komatsu WA120-3L, WA120L-3 Wheel Loader Shop Manual

Brands: Komatsu
Equipment Type: Wheel Loader
Manuals Type: Shop Manual
Machine Model: WA120-3L, WA120L-3
Serial Number: A30001 and up, 54001-54103
Book Code: CEBM002002
Language: English
Pages: 585
File Format: Portable Document Format (PDF)

KOMATSU WA120-3L, WA120L-3 WHEEL LOADER SHOP MANUAL SN A30001 AND UP, 54001-54103 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu WA120-3L, WA120L-3 Wheel Loader Shop Manual

FOREWORD:
GENERAL:

  • This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
  • This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following sections. These sections are further divided into each main group of components.

GENERAL:
This section lists the general machine dimensions, performance specifications, component weights, and fuel, coolant and lubricant specification charts.
STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD:
This section gives the judgement standards when inspecting disassembled parts.

TABLE OF CONTENTS:

Komatsu WA120-3L, WA120L-3 Wheel Loader Shop Manual

MAIN MENU..........................................................................................  0
CONTENTS...........................................................................................  2
01 GENERAL......................................................................................... 21
	SPECIFICATION DRAWINGS......................................................................... 22
	SPECIFICATIONS................................................................................. 23
	WEIGHT TABLE................................................................................... 26
	FUEL, COOLANT, AND LUBRICANTS.................................................................. 27
	ENGINE OIL SPECIFICATIONS...................................................................... 28
	DIESEL FUEL SPECIFICATIONS..................................................................... 29
	COOLANT SPECIFICATIONS......................................................................... 30
10 STRUCTURE AND FUNCTION.......................................................................... 35
	POWER TRAIN.................................................................................... 39
	POWER TRAIN SYSTEM............................................................................. 40
	TORQUE CONVERTER, TRANSMISSION PIPING.......................................................... 42
	TRANSMISSION HYDRAULIC SYSTEM DIAGRAM.......................................................... 43
	TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM......................................................... 44
	TORQUE CONVERTER............................................................................... 45
	TORQUE CONVERTER OIL FILTER.................................................................... 47
	TRANSMISSION................................................................................... 48
		CLUTCH..................................................................................... 50
			REVERSE CLUTCH......................................................................... 50
			FORWARD, 2ND CLUTCH.................................................................... 51
			3RD, 4TH CLUTCH........................................................................ 51
			Operation of clutch.................................................................... 52
		FORWARD 1ST................................................................................ 53
		FORWARD 2ND................................................................................ 54
		FORWARD 3RD................................................................................ 55
		FORWARD 4TH................................................................................ 56
		REVERSE 1ST................................................................................ 57
	TRANSMISSION CONTROL VALVE..................................................................... 58
		UPPER VALVE................................................................................ 59
		LOWER VALVE................................................................................ 60
		TRANSMISSION SOLENOID VALVE................................................................ 61
		TORQUE CONVERTER OUTLET PORT VALVE......................................................... 62
		PILOT REDUCING VALVE....................................................................... 63
		TRANSMISSION SOLENOID VALVE................................................................ 64
		PRIORITY VALVE............................................................................. 65
		MAIN REGULATOR VALVE....................................................................... 66
		QUICK RETURN VALVE......................................................................... 67
		MODULATION FILL VALVE...................................................................... 71
		DIRECTIONAL SELECTOR SPOOL................................................................. 73
		EMERGENCY MANUAL SPOOL..................................................................... 74
		OPERATION OF FORWARD 1ST................................................................... 75
		ACCUMULATOR VALVE.......................................................................... 77
	TRANSMISSION CONTROL........................................................................... 79
	DRIVE SHAFT.................................................................................... 80
	AXLE........................................................................................... 81
		FRONT AXLE................................................................................. 81
		FRONT DIFFERENTIAL......................................................................... 82
		REAR AXLE.................................................................................. 83
		REAR DIFFERENTIAL.......................................................................... 84
		Outline.................................................................................... 85
		TORQUE PROPORTIONING DIFFERENTIAL.......................................................... 86
	FINAL DRIVE.................................................................................... 87
	AXLE MOUNT..................................................................................... 88
	CENTER HINGE PIN............................................................................... 90
	STEERING PIPING................................................................................ 91
	STEERING COLUMN................................................................................ 92
	PRIORITY VALVE ................................................................................ 93
	STEERING VALVE (ORBIT-ROLL).................................................................... 96
		Operation.................................................................................. 98
			1. Steering wheel at neutral........................................................... 98
			2. Steering wheel turned (turning to left).............................................100
		CONNECTION BETWEEN HAND PUMP AND SLEEVE....................................................102
	BRAKE PIPING...................................................................................104
	BRAKE CONTROL..................................................................................105
	BRAKE BOOSTER..................................................................................106
	BRAKE..........................................................................................110
	PARKING BRAKE CONTROL..........................................................................112
	PARKING BRAKE..................................................................................113
	HYDRAULIC PIPING...............................................................................114
	WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM........................................................116
	WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM.......................................................117
	HYDRAULIC TANK.................................................................................118
		OIL FILTER BYPASS VALVE....................................................................119
		BREATHER...................................................................................120
	MAIN CONTROL VALVE.............................................................................122
		2-SPOOL VALVE..............................................................................122
		3-SPOOL VALVE..............................................................................124
		RELIEF VALVE...............................................................................126
		SAFETY VALVE (WITH SUCTION)................................................................127
		SUCTION VALVE..............................................................................128
		Boom and bucket spool at NEUTRAL position..................................................129
		Boom spool at RAISE position...............................................................130
		Boom spool at LOWER position...............................................................131
		Boom spool at FLOAT position...............................................................132
		Bucket spool at TILT BACK position.........................................................133
		Bucket spool at DUMP position..............................................................134
	WORK EQUIPMENT LEVER LINKAGE...................................................................135
	WORK EQUIPMENT LINKAGE.........................................................................136
	BUCKET.........................................................................................138
	BUCKET POSITIONER AND BOOM KICK-OUT............................................................140
		BUCKET POSITIONER..........................................................................141
		BOOM KICK-OUT..............................................................................141
	PROXIMITY SWITCH...............................................................................142
		OPERATION OF THE PROXIMITY SWITCH..........................................................143
			Bucket TILT BACK switch................................................................143
			Boom RAISE switch......................................................................143
		Action of the proximity switch.............................................................143
	ROPS CAB.......................................................................................144
	AIR CONDITIONER................................................................................146
		AIR CONDITIONER AND HEATER PIPING..........................................................146
		ELECTRIC CIRCUIT DIAGRAM...................................................................147
	E.C.S.S. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM).............................................148
		E.C.S.S. HYDRAULIC, ELECTRICAL CIRCUIT DIAGRAM.............................................149
		OPERATION..................................................................................150
	ELECTRICAL WIRING ILLUSTRATION.................................................................153
	ELECTRICAL WIRING DIAGRAM (1/3)................................................................154
	CENTRAL PANEL (CLUSTER GAUGE)..................................................................161
	SENSOR.........................................................................................162
		ENGINE OIL PRESSURE........................................................................162
		BRAKE OIL LEVEL............................................................................162
	ENGINE STARTING CIRCUIT........................................................................163
	ENGINE STOP CIRCUIT............................................................................164
	AUTOMATIC PREHEATING CIRCUIT...................................................................165
		QUICK HEATING SYSTEM (Q.H.S.)..............................................................165
		Q.H.S. CONTROLLER..........................................................................167
		HEATER RELAY...............................................................................167
		RIBBON HEATER..............................................................................168
		Q.H.S. WATER TEMPERATURE SENSOR............................................................168
	ELECTRICAL TRANSMISSION CONTROL................................................................169
	COMBINATION SWITCH.............................................................................170
	TRANSMISSION CUT-OFF FUNCTION..................................................................171
	PARKING BRAKE FUNCTION.........................................................................173
	KICK-DOWN SWITCH...............................................................................174
		KICK-DOWN SWITCH...........................................................................174
		KICK DOWN ELECTRIC CIRCUIT DIAGRAM.........................................................175
		KICK-DOWN SWITCH OPERATED..................................................................176
		KICK-DOWN SWITCH ACTUATION -  CANCELED (1).................................................177
		KICK-DOWN SWITCH ACTUATION - CANCELED (2)..................................................178
		KICK-DOWN SWITCH ACTUATION - CANCELED (3)..................................................179
20 TESTING, ADJUSTING AND TROUBLESHOOTING..........................................................180
	TESTING AND ADJUSTING..........................................................................183
	STANDARD VALUE TABLE FOR ENGINE - In Chassis...................................................185
	STANDARD VALUE TABLE FOR CHASSIS...............................................................187
	TOOLS FOR TESTING, ADJUSTING & TROUBLESHOOTING.................................................191
		MEASURING ENGINE SPEEDS....................................................................193
		MEASURING ENGINE LUBRICATING OIL PRESSURE..................................................194
		MEASURING FUEL FILTER INLET RESTRICTION....................................................194
		MEASURING BLOW-BY PRESSURE.................................................................194
		MEASURING COMPRESSION PRESSURE.............................................................195
		MEASURING EXHAUST COLOR....................................................................196
		MEASURING COOLANT TEMPERATURE..............................................................197
		MEASURING AND ADJUSTING VALVE CLEARANCE....................................................197
		MEASURING ACCELERATOR PEDAL................................................................198
			OPERATING FORCE OF ACCELERATOR PEDAL...................................................198
			OPERATING ANGLE OF ACCELERATOR PEDAL...................................................199
		MEASURING OPERATING FORCE, AND TRAVEL OF SPEED LEVER.......................................200
			OPERATING FORCE OF SPEED LEVER.........................................................200
			TRAVEL OF SPEED LEVER..................................................................200
		MEASURING STALL SPEEDS.....................................................................201
			TORQUE CONVERTER STALL SPEED...........................................................201
			HYDRAULIC STALL SPEED..................................................................202
			FULL STALL SPEED.......................................................................202
		MEASURING TORQUE CONVERTER, TRANSMISSION OIL PRESSURE......................................203
		METHOD OF OPERATING EMERGENCY MANUAL SPOOL.................................................205
		TESTING AND ADJUSTING STEERING WHEEL.......................................................207
			MEASURING PROCEDURE....................................................................207
			MEASURING OPERATING FORCE OF STEERING WHEEL............................................208
			MEASURING OPERATING TIME FOR STEERING WHEEL............................................209
			MEASURING STEERING OIL PRESSURE........................................................210
			METHOD OF MEASURING MAIN RELIEF PRESSURE...............................................210
			METHOD OF ADJUSTING MAIN RELIEF PRESSURE...............................................211
		MEASURING OPERATING FORCE, TRAVEL OF BRAKE PEDAL...........................................212
		TESTING AND ADJUSTING BRAKE PEDAL LINKAGE..................................................213
		MEASURING BRAKE PERFORMANCE................................................................215
		MEASURING BRAKE OIL PRESSURE...............................................................216
		TESTING FOR BRAKE DISC WEAR................................................................217
		BLEEDING AIR FROM BRAKE SYSTEM.............................................................218
		MEASURING PARKING BRAKE PERFORMANCE........................................................219
		TESTING AND ADJUSTING PARKING BRAKE LINKAGE................................................220
		TESTING PARKING BRAKE DISC WEAR............................................................221
		MEASURING PARKING BRAKE DISC WEAR..........................................................222
		MEASURING WORK EQUIPMENT CONTROL LEVER.....................................................223
		MEASURING STROKE OF WORK EQUIPMENT VALVE SPOOL.............................................226
		MEASURING WORK EQUIPMENT HYDRAULIC PRESSURE................................................227
		MEASURING WORK EQUIPMENT...................................................................229
		TESTING AND ADJUSTING BUCKET POSITIONER....................................................232
		TESTING AND ADJUSTING BOOM KICK-OUT (IF EQUIPPED)..........................................233
	TROUBLESHOOTING................................................................................236
		POINTS TO REMEMBER WHEN TROUBLESHOOTING....................................................237
		SEQUENCE OF EVENTS IN TROUBLESHOOTING......................................................238
		PRECAUTIONS WHEN CARRYING OUT MAINTENANCE..................................................239
			PRECAUTIONS WHEN HANDLING ELECTRIC EQUIPMENT...........................................239
			POINTS TO REMEMBER WHEN TROUBLESHOOTING ELECTRIC CIRCUITS..............................244
			POINTS TO REMEMBER WHEN HANDLING HYDRAULIC EQUIPMENT...................................245
		CHECKS BEFORE TROUBLESHOOTING..............................................................247
		HANDLING CONNECTORS........................................................................248
		PRECAUTIONS WHEN TROUBLESHOOTING...........................................................249
		PREVENTING RECURRENCE OF TROUBLE...........................................................251
		METHOD OF USING TROUBLESHOOTING CHARTS.....................................................253
			1. Category of troubleshooting code number.............................................253
			2. Method of using troubleshooting table for each troubleshooting mode.................253
			3. Using troubleshooting chart for engine related failure..............................255
		TROUBLESHOOTING OF ENGINE SYSTEM...........................................................262
			S-1 STARTING PERFORMANCE IS POOR (Starting always takes time)..........................263
			S-2 Engine does not start..............................................................264
			S-3 Engine does not pick up smoothly (Follow up is poor)...............................267
			S-4 Engine stops during operations.....................................................268
			S-5 Engine does not rotate smoothly (hunting)..........................................269
			S-6 Engine lacks output (no power).....................................................270
			S-7 Exhaust gas is black (incomplete combustion).......................................271
			S-8 Oil consumption is excessive (or exhaust gas is blue)..............................272
			S-9 Oil becomes contaminated quickly...................................................273
			S-10 Fuel consumption is excessive.....................................................274
			S-11 Oil is in cooling water, or water spurts back, or water level goes down...........275
			S-12 Oil pressure lamp lights up (drop in oil pressure)................................276
			S-13 Oil level rises...................................................................277
			S-14 Water temperature becomes too high................................................278
			S-15 Abnormal noise is made............................................................279
			S-16 Vibration is excessive............................................................280
		TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM.........................................282
		POWER TRAIN................................................................................283
			T-1 Machine does not start.............................................................283
			T-2 Travel speed is slow, thrusting power is weak, lacks power on slopes...............285
			T-3 Excessive shock when starting machine or shifting gear.............................287
			T-4 Excessive time lag when starting machine or shifting gear..........................288
			T-5 Torque converter oil temperature is high...........................................289
		STEERING SYSTEM............................................................................290
			S-1 Steering wheel does not turn.......................................................290
			S-2 Steering is heavy..................................................................291
			S-3 Steering wheel shakes or there is excessive shock..................................292
			S-4 Deviates to one side when traveling................................................293
			S-5 Turning radius is different between left and right.................................293
			S-6 Excessive shock to machine when steering wheel is turned fully to left or right....293
		BRAKE SYSTEM...............................................................................294
			A-1 Brakes do not work or braking effect is poor.......................................294
			A-2 Brake is not released, brake drags.................................................295
		WORK EQUIPMENT.............................................................................296
			H-1 Boom does not rise.................................................................296
			H-2 Boom movement is slow or boom lacks lifting power..................................297
			H-3 When boom is raised, it moves slowly at a certain height...........................298
			H-4 Bucket cannot be pushed with boom cylinder (bucket floats).........................298
			H-5 Excessive hydraulic drift of boom..................................................298
			H-6 Boom shakes during operation.......................................................298
			H-7 Boom drops momentarily when control lever is operated from HOLD to RAISE...........299
			H-8 Bucket does not tilt back..........................................................300
			H-9 Bucket movement is slow or tilt-back lacks power...................................301
			H-10 Bucket movement becomes slow during tilt-back operation...........................302
			H-11 Bucket cannot be pushed with bucket cylinder......................................302
			H-12 Excessive hydraulic drift of bucket...............................................302
			H-13 Bucket shakes during loading operation (Main control valve at HOLD)...............303
			H-14 Bucket dumps momentarily when control lever is operated from HOLD to TILT.........303
			H-15 Boom, bucket control levers are heavy or do not move smoothly.....................304
		AIR CONDITIONER / HEATER (EAGLE)...........................................................305
			TROUBLESHOOTING........................................................................306
			WIRING DIAGRAM ........................................................................310
30 DISASSEMBLY AND ASSEMBLY........................................................................311
	METHOD OF USING MANUAL.........................................................................315
		1. When removing or installing unit assemblies.............................................315
		2. General precautions.....................................................................315
		3. Listing of special tools................................................................315
	PRECAUTIONS WHEN CARRYING OUT OPERATION........................................................316
		1. Precautions when carrying out removal work..............................................316
		2. Precautions when carrying out installation work.........................................317
		3. Precautions when completing the operations..............................................318
	SPECIAL TOOL LIST..............................................................................319
	STARTING MOTOR ASSEMBLY........................................................................321
		REMOVAL....................................................................................321
		INSTALLATION...............................................................................321
	ALTERNATOR ASSEMBLY............................................................................322
		REMOVAL....................................................................................322
		INSTALLATION...............................................................................322
	FUEL INJECTION PUMP............................................................................323
		REMOVAL....................................................................................323
		INSTALLATION...............................................................................323
	ENGINE OIL COOLER..............................................................................324
		REMOVAL....................................................................................324
		INSTALLATION...............................................................................324
	WATER PUMP.....................................................................................325
		REMOVAL....................................................................................325
		INSTALLATION...............................................................................325
	NOZZLE HOLDER..................................................................................326
		REMOVAL....................................................................................326
		INSTALLATION...............................................................................326
	THERMOSTAT.....................................................................................327
		REMOVAL....................................................................................327
		INSTALLATION...............................................................................327
	TURBOCHARGER...................................................................................328
		REMOVAL....................................................................................328
		INSTALLATION...............................................................................328
	CYLINDER HEAD..................................................................................329
		REMOVAL....................................................................................329
		INSTALLATION...............................................................................329
	RADIATOR.......................................................................................330
		REMOVAL....................................................................................330
		INSTALLATION...............................................................................333
	ENGINE.........................................................................................334
		REMOVAL....................................................................................334
		INSTALLATION...............................................................................341
	ENGINE HOOD....................................................................................342
		REMOVAL....................................................................................342
		INSTALLATION...............................................................................343
	EXHAUST MUFFLER................................................................................344
		REMOVAL....................................................................................344
		INSTALLATION...............................................................................344
	AIR CLEANER....................................................................................345
		REMOVAL....................................................................................345
		INSTALLATION...............................................................................345
	TORQUE CONVERTER CHARGING PUMP.................................................................347
		REMOVAL....................................................................................347
		INSTALLATION...............................................................................347
	TORQUE CONVERTER, TRANSMISSION.................................................................348
		REMOVAL....................................................................................348
		INSTALLATION...............................................................................355
	TORQUE CONVERTER ASSEMBLY......................................................................356
		DISASSEMBLY................................................................................356
		ASSEMBLY...................................................................................358
	TRANSMISSION...................................................................................360
		DISASSEMBLY................................................................................360
		PARKING BRAKE..............................................................................369
			DISASSEMBLY............................................................................369
			ASSEMBLY...............................................................................371
		ASSEMBLY...................................................................................374
	TRANSMISSION CLUTCH PACK.......................................................................386
		I. DISASSEMBLY OF 1ST, REVERSE CLUTCH......................................................386
		II. DISASSEMBLY OF FORWARD, 2ND CLUTCH PACK................................................388
		Ill. DISASSEMBLY OF 3RD, 4TH CLUTCH PACK...................................................390
	ASSEMBLY OF CLUTCH PACK........................................................................392
		l. ASSEMBLY OF 1ST, REVERSE CLUTCH PACK....................................................392
		II. ASSEMBLY OF FORWARD, 2ND CLUTCH PACK...................................................397
		Ill. ASSEMBLY OF 3RD, 4TH CLUTCH PACK......................................................401
	TRANSMISSION CONTROL VALVE.....................................................................406
		REMOVAL....................................................................................406
		INSTALLATION...............................................................................407
		DISASSEMBLY................................................................................408
		ASSEMBLY...................................................................................410
	TRANSMISSION SOLENOID VALVE....................................................................412
	TRANSMISSION ACCUMULATOR VALVE.................................................................413
		DISASSEMBLY................................................................................413
		ASSEMBLY...................................................................................414
	DRIVE SHAFT....................................................................................416
		DISASSEMBLY................................................................................416
		ASSEMBLY...................................................................................418
	FRONT AXLE.....................................................................................419
		REMOVAL....................................................................................419
		INSTALLATION...............................................................................420
	REAR AXLE......................................................................................421
		REMOVAL....................................................................................421
		INSTALLATION...............................................................................425
	DIFFERENTIAL...................................................................................430
		DISASSEMBLY................................................................................430
		ASSEMBLY...................................................................................434
	AXLE HOUSING...................................................................................444
		DISASSEMBLY................................................................................444
		ASSEMBLY...................................................................................449
	CENTER HINGE PIN...............................................................................457
		REMOVAL....................................................................................457
		INSTALLATION...............................................................................465
	STEERING VALVE.................................................................................474
		REMOVAL....................................................................................474
		INSTALLATION...............................................................................476
		DISASSEMBLY ...............................................................................477
			DISASSEMBLY OF ROTOR...................................................................477
			DISASSEMBLY OF CONTROL SIDE............................................................478
		ASSEMBLY...................................................................................480
			ASSEMBLY OF ROTOR......................................................................482
	STEERING CYLINDER..............................................................................485
		REMOVAL....................................................................................485
		INSTALLATION...............................................................................486
	BRAKE BOOSTER..................................................................................487
		REMOVAL....................................................................................487
		INSTALLATION...............................................................................489
		DISASSEMBLY................................................................................490
		ASSEMBLY...................................................................................493
	PARKING BRAKE..................................................................................498
		REMOVAL....................................................................................498
		INSTALLATION...............................................................................500
	HYDRAULIC TANK.................................................................................501
		REMOVAL....................................................................................501
		INSTALLATION...............................................................................502
	HYDRAULIC FILTER...............................................................................503
		REMOVAL....................................................................................503
		INSTALLATION...............................................................................503
	HYDRAULIC STEERING PUMP........................................................................504
		REMOVAL....................................................................................504
		INSTALLATION...............................................................................505
	MAIN CONTROL VALVE.............................................................................506
		REMOVAL....................................................................................506
		INSTALLATION...............................................................................508
		DISASSEMBLY................................................................................509
		ASSEMBLY...................................................................................511
	BUCKET CYLINDER................................................................................514
		REMOVAL....................................................................................514
		INSTALLATION...............................................................................515
	BOOM CYLINDER..................................................................................516
		REMOVAL....................................................................................516
		INSTALLATION...............................................................................517
	HYDRAULIC CYLINDERS............................................................................518
		DISASSEMBLY................................................................................518
		ASSEMBLY...................................................................................520
	WORK EQUIPMENT.................................................................................522
		REMOVAL....................................................................................522
		INSTALLATION...............................................................................525
	FUEL TANK......................................................................................528
		REMOVAL....................................................................................528
		INSTALLATION  .............................................................................529
	COUNTERWEIGHTS.................................................................................530
		REMOVAL OF LEFT AND RIGHT SIDE COUNTERWEIGHTS..............................................530
		INSTALLATION OF LEFT AND RIGHT SIDE COUNTERWEIGHTS.........................................530
		REMOVAL OF REAR COUNTERWEIGHT..............................................................530
		INSTALLATION OF REAR COUNTERWEIGHT.........................................................531
	INSTRUMENT PANEL...............................................................................532
		REMOVAL....................................................................................532
		INSTALLATION...............................................................................532
40 MAINTENANCE STANDARD............................................................................533
	ENGINE MOUNT, TRANSMISSION MOUNT...............................................................535
	TORQUE CONVERTER CHARGING PUMP.................................................................536
	TORQUE CONVERTER ..............................................................................537
	TRANSMISSION...................................................................................538
		TRANSMISSION (1/3).........................................................................538
		TRANSMISSION (2/3).........................................................................540
		TRANSMISSION (3/3).........................................................................542
		REVERSE, 1ST CLUTCH........................................................................544
		FORWARD , 2ND CLUTCH.......................................................................546
		3RD, 4TH CLUTCH............................................................................548
	TRANSMISSION CONTROL VALVE.....................................................................550
		LOWER VALVE................................................................................552
		SOLENOID VALVE.............................................................................553
	ACCUMULATOR VALVE..............................................................................554
	DRIVE SHAFT....................................................................................555
	DIFFERENTIAL...................................................................................557
		DIFFERENTIAL (1/2).........................................................................557
		DIFFERENTIAL (2/2).........................................................................558
	FINAL DRIVE....................................................................................560
	AXLE MOUNT.....................................................................................562
	CENTER HINGE PIN...............................................................................564
	STEERING COLUMN................................................................................566
	STEERING CYLINDER MOUNT........................................................................567
	PRIORITY VALVE.................................................................................568
	BRAKE BOOSTER..................................................................................569
	BRAKE..........................................................................................570
	PARKING BRAKE..................................................................................571
	HYDRAULIC PUMP.................................................................................572
	MAIN CONTROL VALVE.............................................................................574
		2-SPOOL VALVE..............................................................................574
		3-SPOOL VALVE..............................................................................576
	HYDRAULIC CYLINDER.............................................................................578
	WORK EQUIPMENT LINKAGE.........................................................................580
	BUCKET.........................................................................................582
	BUCKET POSITIONER AND BOOM KICK-OUT............................................................583

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