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Komatsu WA1200-3 Wheel Loader Operation & Maintenance Manual SN 50057 And Up – PDF DOWNLOAD
Original price was: $86.95.$24.95Current price is: $24.95.
Komatsu WA1200-3 Wheel Loader Operation & Maintenance Manual
Book Code : TEN00144-03
SERIAL NUMBERS 50057 and up
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Description
Komatsu WA1200-3 Wheel Loader Operation & Maintenance Manual
FILE DETAILS:
Komatsu WA1200-3 Wheel Loader Operation & Maintenance Manual
Model Specification: KOMATSU WA1200-3 WHEEL LOADER
Language: English
File Format: PDF
Total Pages: 333
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
KOMATSU WA1200-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN 50057 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA1200-3 Wheel Loader Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
INTRODUCTION:
This Komatsu HYDRAULIC EXCAVATOR is designed to be used mainly for the following works:
- Digging work
- Smoothing
- Pushing work
- Loading work
TABLE OF CONTENTS:
Komatsu WA1200-3 Wheel Loader Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 VISIBILITY FROM OPERATOR'S SEAT........................................................ 9 NECESSARY INFORMATION...................................................................... 10 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 10 ENGINE SERIAL NO. PLATE AND POSITION................................................... 10 POSITION OF SERVICE METER.............................................................. 11 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 11 CONTENTS....................................................................................... 12 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 19 LOCATION OF SAFETY LABELS.............................................................. 20 GENERAL PRECAUTIONS........................................................................ 26 SAFETY RULES........................................................................... 26 IF ABNORMALITIES ARE FOUND............................................................. 26 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................................. 26 FIRE EXTINGUISHER AND FIRST AID KIT.................................................... 26 SAFETY FEATURES........................................................................ 26 KEEP MACHINE CLEAN..................................................................... 27 INSIDE OPERATOR'S COMPARTMENT.......................................................... 27 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT......................................... 27 HANDRAILS AND STEPS.................................................................... 28 MOUNTING AND DISMOUNTING............................................................... 29 NO PEOPLE ON ATTACHMENTS............................................................... 29 DO NOT GET CAUGHT IN ARTICULATED PORTION............................................... 29 PREVENTION OF BURNS.................................................................... 29 FIRE PREVENTION........................................................................ 30 ACTION IF FIRE OCCURS.................................................................. 31 WINDOW WASHER LIQUID................................................................... 31 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)........................... 31 PRECAUTIONS FOR ATTACHMENTS, OPTIONS................................................... 31 UNAUTHORIZED MODIFICATION.............................................................. 31 SAFETY AT WORKSITE..................................................................... 32 WORKING ON LOOSE GROUND................................................................ 32 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................. 33 ENSURE GOOD VISIBILITY................................................................. 33 PRECAUTIONS RELATED TO VENTILATION EXHAUST GAS......................................... 34 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................. 34 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 34 BE CAREFUL ABOUT ASBESTOS DUST......................................................... 34 PRECAUTIONS FOR OPERATION.................................................................. 35 STARTING ENGINE........................................................................ 35 CHECKS BEFORE STARTING ENGINE...................................................... 35 PRECAUTIONS WHEN STARTING.......................................................... 35 PRECAUTIONS IN COLD AREAS.......................................................... 36 OPERATION.............................................................................. 37 CHECKS BEFORE OPERATION............................................................ 37 PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE................................... 38 PRECAUTIONS WHEN TRAVELING......................................................... 39 TRAVELING ON SLOPES................................................................ 40 PROHIBITED OPERATIONS.............................................................. 41 PRECAUTIONS WHEN OPERATING......................................................... 42 METHODS OF USING BRAKE............................................................. 42 OPERATE CAREFULLY ON SNOW.......................................................... 43 PARKING MACHINE ................................................................... 44 TRANSPORTATION......................................................................... 46 LOADING AND UNLOADING.............................................................. 46 SHIPPING........................................................................... 46 BATTERY................................................................................ 47 BATTERY HAZARD PREVENTION.......................................................... 47 STARTING WITH BOOSTER CABLES....................................................... 48 TOWING................................................................................. 49 PRECAUTIONS FOR MAINTENANCE................................................................ 50 WARNING TAG ........................................................................... 50 KEEP WORK PLACE CLEAN AND TIDY......................................................... 50 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 50 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................................ 51 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 53 PROPER TOOLS........................................................................... 54 WORK EQUIPMENT SUPPORT................................................................. 54 ACCUMULATOR............................................................................ 54 PERSONNEL.............................................................................. 54 ATTACHMENTS ........................................................................... 55 NOISE.................................................................................. 55 PRECAUTIONS WHEN USING HAMMER ......................................................... 55 REPAIR WELDING ........................................................................ 55 REMOVING BATTERY TERMINAL ............................................................. 55 PRECAUTIONS WITH HIGH-PRESSURE OIL..................................................... 56 HANDLING HIGH-PRESSURE HOSES........................................................... 56 WASTE MATERIALS ....................................................................... 56 MAINTENANCE OF AIR CONDITIONER......................................................... 56 COMPRESSED AIR......................................................................... 57 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ......................................... 57 PRECAUTIONS WITH TIRES..................................................................... 58 HANDLING TIRES......................................................................... 58 PRECAUTIONS WHEN STORING TIRES......................................................... 58 OPERATION...................................................................................... 60 GENERAL VIEW............................................................................... 61 GENERAL VIEW OF MACHINE................................................................ 61 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 62 EXPLANATION OF COMPONENTS.................................................................. 65 MACHINE MONITOR........................................................................ 65 SWITCHES............................................................................... 86 SWITCHES (MULTI MONITOR)...............................................................103 CONTROL LEVERS, PEDALS, KNOBS..........................................................105 CAP WITH LOCK..........................................................................111 FRAME LOCK BAR.........................................................................113 TOWING PIN.............................................................................114 FUEL STOP KNOB.........................................................................114 BACKUP ALARM...........................................................................114 CAB DOOR OPEN LOCK.....................................................................114 TOOL BOX...............................................................................115 FUSE...................................................................................115 SLOW BLOW FUSE.........................................................................116 LUNCH BOX TRAY.........................................................................117 POWER OUTLET...........................................................................117 AM/FM RADIO-CASSETTE STEREO............................................................118 AIR CONDITIONER........................................................................126 PRECAUTIONS WHEN HANDLING ACCUMULATOR..................................................131 OPERATION..................................................................................132 CHECK BEFORE STARTING ENGINE, ADJUST...................................................132 STARTING ENGINE........................................................................149 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................151 STOPPING ENGINE........................................................................153 CHECK AFTER STOPPING ENGINE............................................................153 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................154 TURNING................................................................................166 OPERATION OF WORK EQUIPMENT............................................................166 WORK POSSIBLE USING WHEEL LOADER.......................................................168 PRECAUTIONS FOR OPERATION..............................................................173 ADJUSTING WORK EQUIPMENT POSTURE.......................................................175 PARKING MACHINE........................................................................177 CHECKS AFTER COMPLETION OF OPERATION...................................................179 LOCKING................................................................................179 HANDLING THE TIRES.....................................................................180 OPERATION OF MULTI MONITOR.............................................................182 OPERATING AUTO-GREASING SYSTEM.........................................................200 TRANSPORTATION.............................................................................207 TRANSPORTATION PROCEDURE...............................................................207 LOADING, UNLOADING WORK................................................................207 METHOD OF SECURING MACHINE.............................................................207 COLD WEATHER OPERATION.....................................................................209 PRECAUTIONS FOR LOW TEMPERATURE........................................................209 PRECAUTIONS AFTER COMPLETION OF WORK...................................................210 AFTER COLD WEATHER.....................................................................210 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................211 LONG-TERM STORAGE..........................................................................212 BEFORE STORAGE.........................................................................212 DURING STORAGE.........................................................................212 AFTER STORAGE..........................................................................212 TROUBLESHOOTING............................................................................213 WHEN MACHINE RUNS OUT OF FUEL..........................................................213 METHOD OF TOWING MACHINE...............................................................214 IF BATTERY IS DISCHARGED...............................................................218 OTHER TROUBLE..........................................................................221 MAINTENANCE....................................................................................226 GUIDES TO MAINTENANCE......................................................................227 OUTLINES OF SERVICE........................................................................229 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................229 OUTLINE OF ELECTRIC SYSTEM.............................................................232 WEAR PARTS.................................................................................233 WEAR PARTS LIST........................................................................233 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................234 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................235 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....236 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................237 TORQUE LIST............................................................................237 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................238 SAFETY CRITICAL PARTS..................................................................239 MAINTENANCE SCHEDULE CHART.................................................................240 MAINTENANCE SCHEDULE CHART.............................................................240 SERVICE PROCEDURE..........................................................................243 INITIAL 250 HOURS SERVICE..............................................................243 WHEN REQUIRED..........................................................................244 CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT.......................................244 CLEAN INSIDE OF COOLING SYSTEM.....................................................247 CHECK TRANSMISSION OIL LEVEL, ADD OIL..............................................250 CHECK AXLE OIL LEVEL, ADD OIL......................................................251 CLEAN AXLE CASE BREATHER...........................................................251 CLEAN FUEL TANK BREATHER...........................................................252 CLEAN AIR CONDITIONER CONDENSER....................................................252 CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID........................................252 CLEAN RADIATOR FINS AND OIL COOLER FINS............................................253 CLEAN FUEL COOLER FINS.............................................................253 REPLACE BUCKET TEETH...............................................................254 LUBRICATING........................................................................258 CHECK AIR CONDITIONER..............................................................259 BLEEDING AIR FROM BRAKE HYDRAULIC CIRCUIT..........................................260 BLEEDING AIR FROM PPC CIRCUIT......................................................260 REPLACE SLOW BLOW FUSE.............................................................261 BLEEDING AIR FROM HYDRAULIC TANK...................................................262 REPLACE ETHER CARTRIDGE............................................................264 SELECTION AND INSPECTION OF TIRES..................................................265 CHECK BEFORE STARTING..................................................................267 EVERY 50 HOURS SERVICE.................................................................268 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................268 EVERY 100 HOURS SERVICE................................................................269 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.........................................269 CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER..................................270 EVERY 250 HOURS SERVICE................................................................271 CHECK BATTERY ELECTROLYTE LEVEL....................................................271 CHECK PARKING BRAKE................................................................272 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................273 REPLACE FUEL FILTER CARTRIDGE......................................................274 CHECK, ADJUST DENSITY OF COOLING WATER ADDITIVE....................................276 REPLACE CORROSION RESISTOR CARTRIDGE...............................................277 CHECK, ADJUST FAN BELT.............................................................277 CHECK ALTERNATOR DRIVE BELT........................................................277 CHECK ENGINE BREATHER HOSE.........................................................278 CHECK ENGINE HOSES.................................................................278 CHECK FAN..........................................................................278 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST..............................279 CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN............................................280 CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER..............................280 CHECK FRAME AND LIFT ARM...........................................................280 CHECK REMAINING AMOUNT OF GREASE IN AUTO-GREASING TANK, ADD GREASE.................281 EVERY 500 HOURS SERVICE................................................................282 REPLACE TRANSMISSION OIL FILTER ELEMENT............................................282 REPLACE BRAKE OIL FILTER ELEMENT...................................................284 LUBRICATE CENTER DRIVE SHAFT.......................................................286 EVERY 1000 HOURS SERVICE...............................................................287 CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER....................................287 CLEAN TRANSMISSION CASE BREATHER...................................................288 REPLACE BYPASS OIL FILTER ELEMENT..................................................289 LUBRICATING........................................................................292 TIGHTEN ROPS.......................................................................292 EVERY 1500 HOURS SERVICE...............................................................293 CHECK ENGINE VALVE CLEARANCE AND INJECTOR, ADJUST..................................293 EVERY 2000 HOURS SERVICE...............................................................294 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT.....................294 CLEAN HYDRAULIC TANK STRAINER......................................................296 REPLACE HYDRAULIC TANK BREATHER ELEMENT............................................297 CLEAN PPC CIRCUIT STRAINER.........................................................297 CHANGE AXLE OIL....................................................................298 REPLACE ELEMENT IN AIR CONDITIONER RECIRCULATION AIR FILTER, FRESH AIR FILTER......300 CHECK BRAKE DISC WEAR..............................................................300 CHANGE BRAKE OIL...................................................................301 CLEAN BRAKE CIRCUIT STRAINER.......................................................303 REPLACE BRAKE OIL TANK BREATHER....................................................304 CHECK ACCUMULATOR FUNCTION.........................................................304 CHECK ACCUMULATOR GAS PRESSURE.....................................................305 CHANGE OIL FOR WORK EQUIPMENT PINS.................................................305 EVERY 10000 HOURS SERVICE..............................................................307 CLEAN ENGINE.......................................................................307 CHECK FAN DRIVE IDLER ARM..........................................................307 GREASE ENGINE MOUNT TRUNNION.......................................................307 CHECK FAN PULLEY...................................................................308 CHECK WATER PUMP...................................................................308 CHECK TURBOCHARGER.................................................................308 CHECK VIBRATION DAMPER.............................................................308 SPECIFICATIONS.................................................................................310 SPECIFICATIONS.............................................................................311 ATTACHMENTS, OPTIONS...........................................................................314 SELECTING BUCKET AND TIRES.................................................................315 STARTING IN COLD AREAS.....................................................................316 ELECTRIC HEATER........................................................................316 SERVICE CENTER.............................................................................320 EMERGENCY ENGINE STOP SWITCH...............................................................325 CENTRALIZED BREATHER.......................................................................327 HYDRAULIC OIL LEVEL WARNING DISPLAY........................................................328 INDEX..........................................................................................330
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
