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Komatsu WA1200-3 Wheel Loader Service Repair Manual – PDF Download

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  • Komatsu WA1200-3 Wheel Loader Service Repair Manual
  • SERIAL NO:50001 and up
  • PUBLICATION NUMBER:SEBM018225
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Description

Komatsu WA1200-3 Wheel Loader Service Repair Manual

Description:

Komatsu WA1200-3 Wheel Loader Service Repair Manual

This shop manual contains the necessary technical information for services performed in a workshop. For ease of understanding, the manual is divided into the following sections.
00. FOREWORD
This section explains the safety and basic information.
01. GENERAL
This section explains the specifications of the machine.
10. STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance standards.
20. TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” with “Causes” are also included in this section.
30. DISASSEMBLY AND ASSEMBLY
This section explains the procedures for removing, installing, disassembling and assembling each component, as well as precautions for them.
40. MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts. The contents of this section may be described in “STRUCTURE AND FUNCTION”.
90. OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams. In addition, this section may give the specifications of attachments and options together.

Table of Contents:

Komatsu WA1200-3 Wheel Loader Service Repair Manual

COVER
...........................................................................................................   1
CONTENTS.........................................................................................................   2
01 GENERAL
......................................................................................................  48
	GENERAL ASSEMBLY DRAWING
....................................................................................  49
	SPECIFICATIONS
..............................................................................................  50
	WEIGHT TABLE
................................................................................................  53
	LIST OF LUBRICANT AND WATER..................................................................................  55
10 STRUCTURE AND FUNCTION........................................................................................  59
	OUTLINE......................................................................................................  60
	TADIATOR AND HYDRAULIC OIL COOLER
...........................................................................  62
	DAMPER
......................................................................................................  63
	TORQUE CONVERTER AND TRANSMISSION PIPING
....................................................................  64
	TORQUE CONVERTER
............................................................................................  65
	MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE..........................................................  73
	TORQUE CONVERTER REGULATOR VALVE
............................................................................  77
	ECMV
........................................................................................................  79
	TRANSMISSION.................................................................................................  85
	TRANSMISSION CONTROL VALVE...................................................................................  95
	LUBRICATING OIL RELIEF VALVE
................................................................................ 106
	TRANSFER
.................................................................................................... 107
	TORQUE CONVERTER OIL COOLER
................................................................................. 109
	CENTER SUPPORT
.............................................................................................. 110
	AXLE
........................................................................................................ 111
	FINAL DRIVE.................................................................................................. 116
	AXLE MOUNT
.................................................................................................. 118
	CENTER HINGE PIN
............................................................................................ 120
	JACK-UP POINT................................................................................................ 121
	ARRANGEMENT OF STEERING EQUIPMENT............................................................................ 123
	AJSS (ADVANCED JOYSTICK STEERING SYSTEM)..................................................................... 124
	STEERING PUMP
............................................................................................... 125
	SWITCH PUMP
................................................................................................. 128
	SERVO VALVE
................................................................................................. 131
	STEERING DEMAND VALVE........................................................................................ 135
	ROTARY VALVE
................................................................................................ 146
	EPC VALVE
................................................................................................... 149
	DIVERTER VALVE
.............................................................................................. 150
	ARRANGEMENT OF BRAKE EQUIPMENT............................................................................... 154
	BRAKE VALVE
................................................................................................. 155
	HARGE VALVE
................................................................................................. 160
	ACCUMULATOR (FOR BRAKE)...................................................................................... 164
	SLACK ADJUSTER............................................................................................... 165
	BRAKE........................................................................................................ 168
	PARKING BRAKE................................................................................................ 169
	PARKING BRAKE OIL CIRCUIT CHECK VALVE ASSEMBLY............................................................... 171
	ARRANGEMENT OF HYDRAULIC EQUIPMENT
.......................................................................... 174
	WORK EQUIPMENT LEVER LINKAGE
................................................................................ 176
	HYDRAULIC TANK
.............................................................................................. 177
	WORK EQUIPMENT PUMP NO.1
.................................................................................... 180
	WORK EQUIPMENT PUMP NO.2
.................................................................................... 193
	WORK EQUIPMENT PUMP NEUTRAL CUT VALVE (NC VALVE)............................................................. 210
	PPC VALVE (PROPORTIONAL PRESSURE VALVE)
..................................................................... 212
	PPC RELIEF VALVE
............................................................................................ 216
	ACCUMULATOR(FOR PPC VALVE)
.................................................................................. 217
	MAIN CONTROL VALVE
.......................................................................................... 218
	WORK EQUIPMENT LINKAGE
...................................................................................... 231
	OPERATION OF PROXIMITY SWITCH
............................................................................... 233
	AIR CONDITIONER
............................................................................................. 235
	MACHINE MONITOR SYSTEM....................................................................................... 238
	MAIN MONITOR
................................................................................................ 241
	CGC MONITOR.................................................................................................. 245
	MULTI MONITOR................................................................................................ 284
	ALL-RANGE ELECTRONIC CONTROL AUTOMATIC TRANSMISSION (ATM) SYSTEM............................................. 320
	MODULATED CLUTCH (MOD/C) CONTROL SYSTEM
..................................................................... 335
	WORK EQUIPMENT AND JOYSTICK STEERING CONTROL SYSTEM.......................................................... 339
	WORK EQUIPMENT AND JOYSTICK STEERING CONTROLLER
............................................................. 348
	ENGINE STARTING CIRCUIT...................................................................................... 349
	ENGINE STOPPING CIRCUIT...................................................................................... 355
	ETHER INJECTION CIRCUIT...................................................................................... 357
	ELECTRIC PARKING BRAKE CONTROL
.............................................................................. 359
	PARKING BRAKE SOLENOID VALVE
................................................................................ 369
	EMERGENCY PARKING BRAKE RESET SOLENOID VALVE................................................................. 370
	KICK-DOWN SWITCH AND AUTO SHIFT/MANUAL SHIFT SELECTOR SWITCH................................................. 371
	BATTERY DISCONNECTOR SWITCH.................................................................................. 373
	EMERGENCY ENGINE STOP SWITCH (FOR RIO TINTO)................................................................. 375
	HYDRAULIC OIL LEVEL CAUTION DISPLAY (FOR RIO TINTO).......................................................... 378
20 TESTING AND ADJUSTING......................................................................................... 381
	STANDARD VALUE TABLE
........................................................................................ 381
		STANDARD VALUE TABLE FOR ENGINE.......................................................................... 382
		STANDARD VALUE TABLE FOR CHASSIS......................................................................... 383
		STANDARD VALUE TABLE FOR ELECTRICAL PARTS
............................................................... 389
	TESTING AND ADJUSTING........................................................................................ 411
		ITEMS TO BE PREPARED LIST OF DEVICES FOR TROUBLESHOOTING................................................. 413
		SAFETY PRECAUTIONS BEFORE STARTING WORK.................................................................. 416
		ITEMS RELATED TO ENGINE MEASURING ENGINE SPEED........................................................... 419
		MEASURING EXHAUST GAS COLOR.............................................................................. 423
		MEASURING BLOW-BY PRESSURE............................................................................... 424
		MEASURING ENGINE OIL PRESSURE............................................................................ 426
		MEASURING EXHAUST TEMPERATURE............................................................................ 428
		MEASURING BOOSTP RESSURE................................................................................. 430
		PERFORMANCE CHECK OF RADIATOR............................................................................ 432
		MEASURING WIND VELOCITY THROUGH RADIATOR AND OIL COOLER.................................................. 433
		TESTING AND ADJUSTING FAN BELT TENSION................................................................... 435
		TESTING AND ADJUSTING BELT TENSION OF AIR CONDITIONER COMPRESSOR......................................... 435
		ADJUSTING ROTATION SENSOR................................................................................ 436
		POWER TRAIN TESTING AND ADJUSTING TORQUE CONVERTER AND TRANSMISSION OIL PRESSURE......................... 438
		TRACTION CONTROL FUNCTION CHECK PROCEDURE................................................................ 446
		PERFORMANCE CHECK OF TORQUE CONVERTER OIL COOLER......................................................... 447
		MEASURING FAN SPEED FOR ADDITIONAL COOLER................................................................ 448
		FLUSHING PROCEDURE FOR HYDRAULIC CIRCUIT OF TORQUE CONVERTER AND TRANSMISSION............................ 449
		HOW TO MOVE MACHINE WHEN TRANSMISSION VALVE IS BROKEN.................................................... 450
		HOW TO MEASURE CLEARANCE (PLAY) IN CENTER HINGE BEARING.................................................. 454
		MEASUREMENT PROCEDURE FOR WEAR OF REAR AXLE SUPPORT...................................................... 456
		STEERING SYSTEM TESTING AND ADJUSTING STEERING OIL PRESSURE.............................................. 457
		TESTING AND ADJUSTING EMERGENCY STEERING OIL PRESSURE.................................................... 459
		BLEEDING AIR FROM STEERING CIRCUIT....................................................................... 461
		ADJUSTING STEERING STOPPER BOLT.......................................................................... 463
		ADJUSTING STEERING FOLLOW-UP LINKAGE..................................................................... 464
		TESTING STEERING EPC VALVE............................................................................... 469
		TESTING AND ADJUSTING STEERING SURGE CUT VALVE OIL PRESSURE.............................................. 470
		TESTING AND ADJUSTING STEERING MAIN RELIEF VALVE OIL PRESSURE............................................ 472
		MEASURING ROTARY VALVE OUTPUT PRESSURE................................................................... 474
		BRAKE SYSTEM TESTING DROP OF WHEEL BRAKE OIL PRESSURE.................................................... 478
		TESTING WHEEL BRAKE FUNCTION............................................................................. 479
		CHECKING SLACK ADJUSTER.................................................................................. 480
		MEASURING WEAR OF WHEEL BRAKE DISC....................................................................... 481
		TESTING AND ADJUSTING CHARGE CUT-IN AND CUT-OUT PRESSURE OF ACCUMULATOR.................................. 482
		TESTING BRAKE ACCUMULATOR FOR LEAKAGE.................................................................... 486
		TESTING EMERGENCY PARKING BRAKE VALVE FOR OIL LEAKAGE.................................................... 488
		TESTING BRAKE VALVE FOR OIL LEAKAGE...................................................................... 490
		TESTING BRAKE COOLING OIL PRESSURE....................................................................... 494
		PERFORMANCE CHECK OF BRAKE OIL COOLER.................................................................... 496
		TESTING PARKING BRAKE PERFORMANCE
....................................................................... 497
		TESTING WEAR OF PARKING BRAKE DISC....................................................................... 498
		HOW TO RESET PARKING BRAKE MANUALLY...................................................................... 499
		MEASURING PARKING BRAKE OIL PRESSURE..................................................................... 500
		HYDRAULIC EQUIPMENT TESTING AND ADJUSTING WORK EQUIPMENT OIL PRESSURE.................................... 501
		MEASUREMENT PROCEDURE OF WORK EQUIPMENT OIL PRESSURE WITH OIL PRESSURE GAUGE............................. 505
		TESTING AND ADJUSTING PPC OIL PRESSURE................................................................... 506
		ADJUSTING PPC VALVE LINKAGE.............................................................................. 511
		MEASURING POINTS OF HYDRAULIC PUMP OIL PRESSURE.......................................................... 513
		HYDRAULIC PUMP PIPING LINE............................................................................... 515
		TESTING AND ADJUSTING PV CONTROL RELIEF VALVE OIL PRESSURE............................................... 517
		TESTING AND ADJUSTING DIFFERENTIAL PRESSURE VALVE CONTROL OIL PRESSURE................................... 518
		TESTING WORK EQUIPMENT PUMP ES VALVE OUTPUT PRESSURE..................................................... 521
		TESTING AND ADJUSTING WORK EQUIPMENT PUMP CO VALVE (CUT-OFF) OIL PRESSURE................................ 523
		TESTING WORK EQUIPMENT CONTROL VALVE OPERATION BY WORK EQUIPMENT SPEED (WORK EQUIPMENT SPEED IS LOW)..... 531
		PERFORMANCE CHECK OF HYDRAULIC OIL COOLER (CHECK BY TEMPERATUREDIFFERENCE)............................... 539
		PERFORMANCE CHECK OF HYDRAULIC OIL COOLER (CHECK BY MEASURING OIL PRESSURE).............................. 540
		BLEEDING AIR FROM EACH PART.............................................................................. 543
		RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT....................................................... 549
		TESTING OF ACCUMULATOR NITROGEN GAS PRESSURE AND PROCEDURE FOR CHARGING ACCUMULATOR WITH NITROGEN GAS.... 550
		WORK EQUIPMENT SYSTEM CHECKING AND ADJUSTING WORK EQUIPMENT CONTROL LEVER LINKAGE........................ 556
		ELECTRICAL EQUIPMENT TESTING AND ADJUSTING BUCKET PROXIMITY SWITCH....................................... 560
		TESTING AND ADJUSTING LIFT ARM POTENTIOMETER............................................................. 561
		ADJUSTING LIFT ARM HORIZONTAL DETECTION SWITCH........................................................... 562
		PROCEDURE FOR SETTING INITIAL VALUE FOR REMOTE LIFT ARM POSITIONER (METHOD OF INPUTTING BASE POINT)...... 563
		CHECKING PROXIMITY SWITCH ACTUATION PILOT LAMP........................................................... 565
		INITIAL LEARNING METHOD OF TRANSMISSION CONTROLLER....................................................... 566
		ADJUSTING MAIN MONITOR (SPEEDOMETER MODULE)
............................................................. 567
		ADJUSTING STEERING LEVER ANGLE AND FRAME ANGLE SENSORS................................................... 568
		CHECKING AND ADJUSTING INSTALLED POSITIONS OF POTENTIOMETERS............................................. 570
		PROCEDURE FOR CHECKING DIODE............................................................................. 573
		CHECKING GREASING CONDITION OF CENTER HINGE PIN PORTION.................................................. 574
		METHOD OF ADJUSTING AUTO-GREASE INJECTOR DISCHARGE AMOUNT................................................ 575
		METHOD OF SETTING AUTO-GREASE TIMER
..................................................................... 576
		VHMS CONTROLLER BASIC PRECAUTIONS........................................................................ 578
		TESTING AND MAINTAINING VHMS CONTROLLER.................................................................. 584
		VHMS CONTROLLER INITIAL SETTING PROCEDURE................................................................ 585
		PRECAUTIONS FOR REPLACING VHMS CONTROLLER................................................................ 603
		MEASUREMENT PROCEDURE BY DOWNLOADING DATA IN VHMS CONTROLLER............................................. 611
		MEASUREMENT PROCEDURE BY CGC MONITOR..................................................................... 618
		MEASUREMENT PROCEDURE BY MULTI MONITOR................................................................... 620
		SPECIAL FUNCTIONS OF MACHINE CONTROL MONITOR (MULTI MONITOR)............................................. 622
		OUTLINE OF MEASUREMENT PROCEDURE FOR PM CLINIC........................................................... 677
		PREPARATION FOR MEASUREMENT FOR PM CLINIC................................................................ 679
		Pm clinic check sheet.................................................................................... 681
	TROUBLESHOOTING.............................................................................................. 685
		POINTS TO REMEMBER WHEN TROUBLESHOOTING.................................................................. 686
		SEQUENCE OF EVENTS IN TROUBLESHOOTING.................................................................... 687
		CHECKS BEFORE TROUBLESHOOTING............................................................................ 688
		TROUBLESHOOTING PROCEDURE FOR WORK EQUIPMENT HYDRAULIC SYSTEM AND STEERING SYSTEM........................ 700
		HANDLING OF ELECTRIC EQUIPMENT AND HYDRAULIC COMPONENT
.................................................. 710
		CONNECTOR TYPES AND MOUNTING LOCATIONS................................................................... 721
		CONNECTOR ARRANGEMENT DIAGRAM............................................................................ 727
		CONNECTION TABLE FOR CONNECTOR PIN NUMBERS............................................................... 737
		T-BRANCH BOX AND T-BRANCH ADAPTER TABLE.................................................................. 773
		EXPLANATION OF FUNCTIONS OF ELECTRIC CONTROL MECHANISM
.................................................. 776
		METHOD OF DISPLAYING ACTION CODE AND FAILURE CODE........................................................ 782
		FAILURE CODES LIST....................................................................................... 794
		METHOD OF USING JUDGEMENT TABLE.......................................................................... 801
		METHOD OF USING TROUBLESHOOTING CHARTS................................................................... 802
		METHOD OF USING MATRIX TROUBLESHOOTING TABLES
........................................................... 804
		TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM (G MODE)..................................................... 806
		TROUBLESHOOTING OF TRANSMISSION CONTROLLER SYSTEM (T MODE)............................................... 816
		TROUBLESHOOTING OF MODULATED CLUTCH CONTROLLER SYSTEM (MC MODE).......................................... 870
		TROUBLESHOOTING OF WORK EQUIPMENT CONTROLLER (JOYSTICK STEERING CONTROL) SYSTEM (J MODE)................. 909
		TROUBLESHOOTING OF WORK EQUIPMENT CONTROLLER (REMOTE BOOM POSITIONER CONTROL) SYSTEM (W MODE)............ 928
		TROUBLESHOOTING OF MAIN MONITOR SYSTEM (M MODE).......................................................... 945
		TROUBLESHOOTING OF VHMS CONTROLLER SYSTEM (V MODE)....................................................... 980
		TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)..............................................1108
		TROUBLESHOOTING BY FAILUE CODE (DISPLAY OF CODE).........................................................1331
		TROUBLESHOOTING OF ELECTRICAL SYSTEM (Without failure code)  (E-MODE)....................................1516
30 DISASSEMBLY AND ASSEMBLY......................................................................................1630
	How to read this manual......................................................................................1632
	Coating materials list.......................................................................................1634
	Special tool list............................................................................................1637
	Sketches of special tools....................................................................................1642
	Procedure for flushing work equipment and steering hydraulic circuit.........................................1682
	Procedure for flushing brake hydraulic circuit...............................................................1687
	Bleeding air from piston pump................................................................................1692
	Bleeding air from work equipment circuit and steering circuit................................................1693
	Bleeding air from brake circuit..............................................................................1695
	Removal and installation of DT connector pin.................................................................1697
	Removal and installation of HD connector pin.................................................................1699
	Repair procedure of HD connector pin harness.................................................................1700
	Removal and installation of engine assembly..................................................................1701
	Removal and installation of damper assembly..................................................................1728
	Disassembly and assembly of damper assembly..................................................................1736
	Removal and installation of radiator and hydraulic oil cooler assembly.......................................1744
	Procedure for disassembly and assembly of MESABI oil cooler assembly
........................................1756
	Disassembly and assembly of MESABI oil cooler assembly.......................................................1759
	Removal and installation of fuel cooler assembly.............................................................1767
	Removal and installation of torque converter and transmission oil cooler assembly............................1771
	Removal and installation of bumper and fuel tank assembly....................................................1774
	Removal and installation of hood assembly....................................................................1777
	Removal and installation of bulkhead assembly................................................................1780
	Disassembly and assembly of ECMV.............................................................................1784
	Removal and installation of torque converter and transmission assembly.......................................1790
	Disconnection and connection of transmission assembly and torque converter assembly..........................1827
	Disconnection and connection of torque converter assembly and PTO • transfer assembly........................1836
	Disassembly and assembly of torque converter assembly........................................................1839
	Disassembly and assembly of modulated clutch assembly........................................................1850
	Disassembly and assembly of PTO and transfer assembly........................................................1854
	Disconnection and connection of transmission assembly and transfer • parking brake assembly..................1862
	Disassembly and assembly of transmission assembly............................................................1870
	Disassembly and assembly of transfer assembly................................................................1893
	Disassembly and assembly of parking brake assembly...........................................................1899
	Removal and installation of parking brake assembly (from machine body).......................................1902
	Disassembly and assembly of drive shaft assembly.............................................................1906
	Removal and installation of front axle assembly..............................................................1915
	Removal and installation of front final drive assembly.......................................................1919
	Removal and installation of rear axle assembly...............................................................1923
	Disconnection and connection of differential assembly........................................................1939
	Disassembly and assembly of differential assembly............................................................1941
	Removal and installation of rear final drive assembly........................................................1951
	Disassembly and assembly of final drive and brake assembly...................................................1955
	Removal and installation of center support assembly..........................................................1967
	Disassembly and assembly of center support assembly..........................................................1970
	Removal and installation of steering demand valve assembly...................................................1974
	Removal and installation of steering cylinder assembly.......................................................1977
	Removal and installation of steering pump, control pump and PPC pump assembly................................1982
	Removal and installation of switching pump assembly..........................................................1989
	Removal and installation of emergency diverter valve assembly................................................1992
	Removal and installation of emergency steering pump assembly.................................................1997
	Removal and installation of brake accumulator charge valve assembly..........................................2001
	Removal and installation of brake oil cooler assembly........................................................2003
	Removal and installation of brake oil tank assembly..........................................................2005
	Removal and installation of transmission, brake cooling and brake pump assembly..............................2008
	Disconnecting procedure for front frame and rear frame.......................................................2012
	Removal and installation of center hinge pin.................................................................2013
	Removal and installation of work equipment control valve assembly............................................2029
	Removal and installation of work equipment pump assembly (Right side)........................................2046
	Removal and installation of work equipment pump assembly (Left side).........................................2050
	Removal and installation of hydraulic tank and filter case assembly..........................................2053
	Removal and installation of bucket cylinder assembly.........................................................2059
	Removal and installation of lift cylinder assembly...........................................................2073
	Disassembly and assembly of hydraulic cylinder assembly......................................................2090
	Removal and installation of work equipment assembly..........................................................2094
	Run-in procedure for bucket pin..............................................................................2175
	Run-in procedure for lift arm pin............................................................................2177
	Removal and installation of air conditioner unit assembly....................................................2180
	Removal and installation of operator's cab and floor assembly1...............................................2182
	Removal and installation of operator's cab assembly..........................................................2185
	Disassembly and assembly of operator's seat assembly.........................................................2186
	Removal and installation of controller assemblies............................................................2219
	SERVICE KIT PARTS LIST.......................................................................................2221
40 MAINTENANCE STANDARD..........................................................................................2284
	ENGINE MOUNT.................................................................................................2285
	TRANSMISSION MOUNT
..........................................................................................2286
	RADIATOR AND OIL COOLER......................................................................................2288
	DAMPER
......................................................................................................2290
	TORQUE CONVERTER, TRANSMISSION, BRAKE COOLING AND BRAKE PUMP
................................................2291
	INPUT TRANSFER. PTO
.........................................................................................2292
	MODULATED CLUTCH 
...........................................................................................2294
	TORQUE CONVERTER
............................................................................................2295
	TRANSMISSION
................................................................................................2296
	TRANSFER
....................................................................................................2299
	MAINRELIEF, TORQUE CONVERTER RELIEF VALVE
...................................................................2301
	TORQUE CONVERTER REGULATOR VALVE
............................................................................2303
	BY-PASS FILL VALVE
..........................................................................................2304
	BY-PASS FILL VALVE AND BY-PASS DRAIN VALVE
..................................................................2305
	ECMV
........................................................................................................2306
	LUBRICATIONG OIL RELIEF VALVE
...............................................................................2308
	DRIVE SHAFT
.................................................................................................2309
	CENTER SUPPORT
..............................................................................................2310
	DIFFERENTIAL
................................................................................................2311
	FINAL DRIVE..................................................................................................2314
	AXLE MOUNT
..................................................................................................2318
	CENTER HINGE PIN
............................................................................................2320
	STEERING PUMP
...............................................................................................2323
	SWITCH PUMP
.................................................................................................2324
	STEERING DEMAND VALVE
.......................................................................................2325
	DIVERTER VALVE
..............................................................................................2327
	STEERING CYLINDER MOUNT
.....................................................................................2328
	EMERGENCY STEERING PUMP
.....................................................................................2330
	BRAKE VALVE
.................................................................................................2331
	SLACK ADJUSTER
..............................................................................................2333
	BRAKE
.......................................................................................................2334
	PARDING BRAKE
...............................................................................................2336
	WORK EQUIPMENT PUMP NO.1
....................................................................................2338
	WORK EQUIPMENT PUMP NO.2
....................................................................................2339
	PPC VALVE
...................................................................................................2340
	PPC RELIEF VALVE
............................................................................................2342
	PUMP CONTROL RELIEF VALVE
...................................................................................2343
	MAIN CONTROL VALVE
..........................................................................................2344
	HYDRAULIC CYLINDER
..........................................................................................2346
	BUCKET POSITIONER AND REMOTE POSITIONER
.....................................................................2349
	BUCKET LINKAGE
..............................................................................................2350
90 OTHERS........................................................................................................2355
	TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM.......................................................................2356
	BRAKE CIRCUIT DIAGRAM........................................................................................2358
	WORK EUIPMENT HYDRAULIC CIRCUIT DIAGRAM (1/2) Serial No. : 50001 – 50084.....................................2361
	WORK EUIPMENT HYDRAULIC CIRCUIT DIAGRAM (2/2) Serial No. : 50001 – 50084.....................................2362
	WORK EUIPMENT HYDRAULIC CIRCUIT DIAGRAM (1/2) Serial No. : 50085 and up......................................2363
	WORK EUIPMENT HYDRAULIC CIRCUIT DIAGRAM (2/2) Serial No. : 50085 and up......................................2364
	ELECTRICAL CIRCUIT DIAGRAM (1/7) Serial No. : 50001 – 50038 (Standard specification machine).................2365
	ELECTRICAL CIRCUIT DIAGRAM (1/7) Serial No. : 50001 – 50038 (Trainer seat specification machine).............2366
	ELECTRICAL CIRCUIT DIAGRAM (2/7) Serial No. : 50001 – 50038..................................................2367
	ELECTRICAL CIRCUIT DIAGRAM (3/7) Serial No. : 50001 – 50038..................................................2368
	ELECTRICAL CIRCUIT DIAGRAM (4/7) Serial No. : 50001 – 50038..................................................2369
	ELECTRICAL CIRCUIT DIAGRAM (5/7) Serial No. : 50001 – 50038..................................................2370
	ELECTRICAL CIRCUIT DIAGRAM (6/7) Serial No. : 50001 – 50038..................................................2371
	ELECTRICAL CIRCUIT DIAGRAM (7/7) Serial No. : 50001 – 50038..................................................2372
	ELECTRICAL CIRCUIT DIAGRAM (1/7) Serial No. : 50039 – 50074..................................................2373
	ELECTRICAL CIRCUIT DIAGRAM (2/7) Serial No. : 50039 – 50074..................................................2374
	ELECTRICAL CIRCUIT DIAGRAM (3/7) Serial No. : 50039 – 50074..................................................2375
	ELECTRICAL CIRCUIT DIAGRAM (4/7) Serial No. : 50039 – 50074..................................................2376
	ELECTRICAL CIRCUIT DIAGRAM (5/7) Serial No. : 50039 – 50074..................................................2377
	ELECTRICAL CIRCUIT DIAGRAM (6/7) Serial No. : 50039 – 50074..................................................2378
	ELECTRICAL CIRCUIT DIAGRAM (7/7) Serial No. : 50039 – 50074..................................................2379
	ELECTRICAL CIRCUIT DIAGRAM (1/8) Serial No. : 50075 – 50084, 50086, 50087....................................2380
	ELECTRICAL CIRCUIT DIAGRAM (2/8) Serial No. : 50075 – 50084, 50086, 50087....................................2381
	ELECTRICAL CIRCUIT DIAGRAM (3/8) Serial No. : 50075 – 50084, 50086, 50087....................................2382
	ELECTRICAL CIRCUIT DIAGRAM (4/8) Serial No. : 50075 – 50084, 50086, 50087....................................2383
	ELECTRICAL CIRCUIT DIAGRAM (5/8) Serial No. : 50075 – 50084, 50086, 50087....................................2384
	ELECTRICAL CIRCUIT DIAGRAM (6/8) Serial No. : 50075 – 50084, 50086, 50087....................................2385
	ELECTRICAL CIRCUIT DIAGRAM (7/8) Serial No. : 50075 – 50084, 50086, 50087....................................2386
	ELECTRICAL CIRCUIT DIAGRAM (8/8) Serial No. : 50075 – 50084, 50086, 50087....................................2387
	ELECTRICAL CIRCUIT DIAGRAM (1/11) Serial No. : 50085, 50088 and up...........................................2388
	ELECTRICAL CIRCUIT DIAGRAM (2/11) Serial No. : 50085, 50088 and up...........................................2389
	ELECTRICAL CIRCUIT DIAGRAM (3/11) Serial No. : 50085, 50088 and up...........................................2390
	ELECTRICAL CIRCUIT DIAGRAM (4/11) Serial No. : 50085, 50088 and up...........................................2391
	ELECTRICAL CIRCUIT DIAGRAM (5/11) Serial No. : 50085, 50088 and up...........................................2392
	ELECTRICAL CIRCUIT DIAGRAM (6/11) Serial No. : 50085, 50088 and up...........................................2393
	ELECTRICAL CIRCUIT DIAGRAM (7/11) Serial No. : 50085, 50088 and up...........................................2394
	ELECTRICAL CIRCUIT DIAGRAM (8/11) Serial No. : 50085, 50088 and up...........................................2395
	ELECTRICAL CIRCUIT DIAGRAM (9/11) Serial No. : 50085, 50088 and up...........................................2396
	ELECTRICAL CIRCUIT DIAGRAM (10/11) Serial No. : 50085, 50088 and up..........................................2397
	ELECTRICAL CIRCUIT DIAGRAM (11/11) Serial No. : 50085, 50088 and up..........................................2398

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KOMATSU WA1200-3 WHEEL LOADER SERVICE REPAIR MANUAL – PDF DOWNLOAD:

Please Note:

⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
⦁ You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
⦁ Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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