Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual SN 50001 and up – PDF DOWNLOAD

Description

Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual

FILE DETAILS:

Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual 

Size: 11.0 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operator & Maintenance Manual
Model: WA180-3
Serial: 50001 and up
Number of Page: 200

KOMATSU WA180-3 WHEEL LOADER OPERATOR & MAINTENANCE MANUAL SN 50001 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual 

MAIN MENU.......................................................................  0
1. FOREWORD.....................................................................  2
2. SAFETY INFORMATION...........................................................  3
3. INTRODUCTION.................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  5
5. CONTENTS.....................................................................  6
SAFETY.......................................................................... 10
	6. GENERAL PRECAUTIONS...................................................... 11
	7. PRECAUTIONS DURING OPERATION............................................. 16
		7.1 BEFORE STARTING ENGINE.............................................. 16
		7.2 OPERATING MACHINE................................................... 18
		7.3 TRANSPORTATION...................................................... 22
		7.4 BATTERY............................................................. 23
		7.5 TOWING.............................................................. 24
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 25
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 25
		8.2 DURING MAINTENANCE.................................................. 28
		8.3 TIRES............................................................... 32
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 34
OPERATION....................................................................... 38
	10. GENERAL VIEW............................................................ 39
		10.1 GENERAL VIEW OF MACHINE............................................ 39
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 40
	11. EXPLANATION OF COMPONENTS............................................... 42
		11.1 METER, LAMPS....................................................... 42
		11.2 SWITCHES........................................................... 46
		11.3 CONTROL LEVERS, PEDALS............................................. 52
		11.4 CAP WITH LOCK...................................................... 56
		11.5 SAFETY BAR......................................................... 57
		11.6 TOWING PIN......................................................... 57
		11.7 GREASE PUMP CLAMP AND RUBBER RING.................................. 57
		11.8 BACKUP ALARM....................................................... 58
		11.9 FUSE............................................................... 59
		11.10 SLOW-BLOW FUSE.................................................... 60
	12. OPERATION............................................................... 61
		12.1 CHECK BEFORE STARTING ENGINE....................................... 61
		12.2 STARTING ENGINE.................................................... 72
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 73
		12.4 MOVING MACHINE OFF................................................. 74
		12.5 CHANGING GEAR SPEED................................................ 76
		12.6 CHANGING DIRECTION................................................. 76
		12.7 TURNING............................................................ 77
		12.8 STOPPING MACHINE................................................... 78
		12.9 OPERATION OF WORK EQUIPMENT........................................ 79
		12.10 WORK POSSIBLE USING WHEEL LOADER.................................. 80
		12.11 PRECAUTIONS FOR OPERATION......................................... 84
		12.12 ADJUSTING WORK EQUIPMENT POSTURE.................................. 86
		12.13 PARKING MACHINE................................................... 88
		12.14 CHECKS AFTER COMPLETION OPERATION OF OPERATION.................... 89
		12.15 STOPPING ENGINE................................................... 89
		12.16 CHECK AFTER STOPPING ENGINE....................................... 90
		12.17 LOCKING........................................................... 90
		12.18 HANDLING THE TIRES................................................ 91
	13. TRANSPORTATION.......................................................... 93
		13.1 LOADING, UNLOADING WORK............................................ 93
		13.2 PRECAUTIONS FOR LOADING............................................ 94
		13.3 PRECAUTIONS FOR TRANSPORTATION..................................... 94
	14. COLD WEATHER OPERATION.................................................. 95
		14.1 PRECAUTIONS FOR LOW TEMPERATURE.................................... 95
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK............................... 97
		14.3 AFTER COLD WEATHER................................................. 97
	15. LONG-TERM STORAGE....................................................... 98
		15.1 BEFORE STORAGE..................................................... 98
		15.2 DURING STORAGE..................................................... 98
		15.3 AFTER STORAGE...................................................... 98
	16. TROUBLESHOOTING......................................................... 99
		16.1 WHEN MACHINE RUNS OUT OF FUEL...................................... 99
		16.2 TOWING THE MACHINE.................................................100
		16.3 IF BATTERY IS DISCHARGED...........................................103
		16.4 OTHER TROUBLE......................................................107
MAINTENANCE.....................................................................114
	17. GUIDES TO MAINTENANCE...................................................115
	18. OUTLINES OF SERVICE.....................................................118
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................118
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................121
	19. WEAR PARTS LIST.........................................................122
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....123
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................127
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................127
		21.2 TORQUE LIST........................................................128
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................129
	23. MAINTENANCE SCHEDULE CHART..............................................133
		23.1 MAINTENANCE SCHEDULE CHART.........................................133
	24. SERVICE PROCEDURE.......................................................137
		24.1 INITIAL 250 HOURS SERVICE..........................................137
		24.2 WHEN REQUIRED......................................................138
		24.3 CHECK BEFORE STARTING..............................................153
		24.4 EVERY 50 HOURS SERVICE.............................................157
		24.5 EVERY 100 HOURS SERVICE............................................158
		24.6 EVERY 250 HOURS SERVICE............................................161
		24.7 EVERY 500 HOURS SERVICE............................................167
		24.8 EVERY 1000 HOURS SERVICE...........................................171
		24.9 EVERY 2000 HOURS SERVICE...........................................178
		24.10 EVERY 4000 HOURS SERVICE..........................................181
SPECIFICATIONS..................................................................182
	25. SPECIFICATIONS..........................................................183
OPTIONS, ATTACHMENTS............................................................186
	26. OPTIONAL PARTS AND ATTACHMENTS..........................................187
	27. SELECTING BUCKETS AND TIRES.............................................188
	28. CAR RADIO...............................................................189
		28.1 EXPLANATION OF COMPONENTS..........................................189
		28.2 METHOD OF USE......................................................191
		28.3 PRECAUTIONS WHEN USING RADIO.......................................192
	29. AIR CONDITIONER.........................................................193
		29.1 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL....................193
		29.2 METHOD OF OPERATION................................................195
		29.3 COOL BOX...........................................................195
	30. HANLING E.C.S.S. (Electronic controlled suspension system)..............196
		30.1 STRUCTURE AND FUNCTION OF E.C.S.S..................................196
		30.2 METHOD OF OPERATING E.C.S.S........................................197
		30.3 PRECAU WHEN OPERATING E.C.S.S. SWITCH..............................197
		30.4 PRECAUTIONS WHEN HANDLING ACCUMULATOR..............................198

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