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KOMATSU WA200PT-5L WHEEL LOADER Operation & Maintenance Manual (SN:A89001 & UP) KOMATSU WA200PT-5L – PDF DOWNLOAD
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- KOMATSU WA200PT-5L WHEEL LOADER Operation & Maintenance Manual
- SERIAL NUMBER:A89001 & UP
- PUBLICATION NUMBER:CEAM013700
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Description
KOMATSU WA200PT-5L WHEEL LOADER Operation & Maintenance Manual (SN:A89001 & UP) KOMATSU WA200PT-5L
KOMATSU WA200PT-5L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A89001 & UP) KOMATSU WA200PT-5L – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU GALEO HD465-7 HD605-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (SN:7001 & UP)
- Operators and maintenance personnel must always do as follows before beginning operation or maintenance.
• Always be sure to read and understand this manual thoroughly before performing operation and maintenance
• Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully. - Keep this manual at the storage location for the Operation and Maintenance Manual given below, and have all personnel read it periodically.
- If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners together with the machine.
- Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
- Measurements in this manual are expressed in international standard units (SI). For reference purpose, weight units used in the past are also displayed in { }.
TABLE OF CONTENTS:
KOMATSU GALEO HD465-7 HD605-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (SN:7001 & UP)
MAIN MENU..................................................................................... 0 COVER......................................................................................... 1 INTRODUCTION.................................................................................. 4 FOREWORD.................................................................................. 5 SAFETY INFORMATION........................................................................ 6 INTRODUCTION.............................................................................. 8 DIRECTIONS OF MACHINE................................................................. 8 NECESSARY INFORMATION..................................................................... 9 MACHINE SERIAL NO. PLATE.............................................................. 9 ENGINE SERIAL NO. PLATE AND POSITION.................................................. 9 SERVICE METER POSITION................................................................ 10 ENTER SERIAL NO. AND DISTRIBUTOR...................................................... 10 TABLE OF CONTENTS......................................................................... 11 SAFETY........................................................................................ 22 SAFETY LABELS............................................................................. 23 LOCATION OF SAFETY LABELS............................................................. 23 SAFETY LABELS..................................................................... 24 GENERAL PRECAUTIONS....................................................................... 30 SAFETY RULES.......................................................................... 30 IF ABNORMALITIES ARE FOUND............................................................ 30 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................................ 30 FIRE EXTINGUISHER AND FIRST AID KIT................................................... 30 SAFETY FEATURES....................................................................... 30 KEEP THE MACHINE CLEAN................................................................ 31 INSIDE OPERATOR'S COMPARTMENT......................................................... 31 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT........................................ 31 HANDRAILS AND STEPS................................................................... 32 MOUNTING AND DISMOUNTING.............................................................. 33 NO PEOPLE ON ATTACHMENTS.............................................................. 33 DO NOT GET CAUGHT IN ARTICULATED PORTION.............................................. 33 BURN PREVENTION....................................................................... 33 HOT COOLANT....................................................................... 33 HOT OIL........................................................................... 33 FIRE PREVENTION....................................................................... 34 ACTION IF FIRE OCCURS................................................................. 35 WINDOW WASHER LIQUID.................................................................. 35 PRECAUTIONS WHEN USING ROPS........................................................... 35 PRECAUTIONS FOR ATTACHMENTS........................................................... 35 UNAUTHORIZED MODIFICATION............................................................. 35 SAFETY AT WORK SITE................................................................... 36 WORKING ON LOOSE GROUND............................................................... 36 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................ 36 ENSURE GOOD VISIBILITY................................................................ 37 BE CAREFUL ABOUT EXHAUST FUMES........................................................ 37 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................ 37 EMERGENCY EXIT FROM OPERATOR'S CAB.................................................... 37 ASBESTOS DUST HAZARD.................................................................. 38 PRECAUTIONS FOR OPERATION................................................................. 39 BEFORE STARTING ENGINE................................................................ 39 CHECKS BEFORE STARTING ENGINE..................................................... 39 PRECAUTIONS WHEN STARTING............................................................. 40 PRECAUTIONS IN COLD AREAS............................................................. 40 CHECKS BEFORE OPERATION............................................................... 40 PRECAUTIONS BEFORE MOVING FORWARD OR BACK............................................. 41 PRECAUTIONS WHEN TRAVELING............................................................ 41 TRAVELING ON SLOPES................................................................... 42 PROHIBITED OPERATIONS................................................................. 43 PRECAUTIONS WHEN OPERATING............................................................ 43 METHODS OF USING BRAKE............................................................ 44 OPERATE CAREFULLY ON SNOW......................................................... 44 PARKING MACHINE....................................................................... 45 TRANSPORTATION........................................................................ 46 LOADING AND UNLOADING............................................................. 46 SHIPPING.......................................................................... 46 BATTERY............................................................................... 47 BATTERY HAZARD PREVENTION......................................................... 47 STARTING WITH BOOSTER CABLES.......................................................... 48 TOWING................................................................................ 48 WHEN TOWING....................................................................... 48 PRECAUTIONS FOR MAINTENANCE........................................................... 49 WARNING TAG....................................................................... 49 KEEP WORK PLACE CLEAN AND TIDY.................................................... 49 APPOINT LEADER WHEN WORKING WITH OTHERS........................................... 49 MAINTENANCE WITH ENGINE RUNNING....................................................... 50 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.................................... 51 INSPECTION AND MAINTENANCE AFTER TURNING E.C.S.S. SWITCH OFF.......................... 51 PROPER TOOLS.......................................................................... 52 ACCUMULATOR........................................................................... 52 PERSONNEL............................................................................. 52 ATTACHMENTS........................................................................... 52 WORK UNDER THE MACHINE................................................................ 53 NOISE................................................................................. 53 PRECAUTIONS WHEN USING HAMMER......................................................... 53 REPAIR WELDING........................................................................ 53 REMOVING BATTERY TERMINAL............................................................. 54 PRECAUTIONS WITH HIGH-PRESSURE OIL.................................................... 54 HANDLING HIGH-PRESSURE HOSES.......................................................... 54 WASTE MATERIALS....................................................................... 54 MAINTENANCE OF AIR CONDITIONER........................................................ 54 COMPRESSED AIR........................................................................ 55 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS......................................... 55 PRECAUTIONS WITH TIRES.................................................................... 56 HANDLING TIRES........................................................................ 56 PRECAUTIONS WHEN STORING TIRES........................................................ 56 OPERATION..................................................................................... 58 GENERAL VIEW.............................................................................. 59 GENERAL VIEW OF MACHINE............................................................... 59 CONTROLS AND GAUGES................................................................... 60 MACHINE MONITOR....................................................................... 61 EXPLANATION OF COMPONENTS................................................................. 62 MACHINE MONITOR....................................................................... 62 MONITOR SYSTEM........................................................................ 63 TESTING ACTUATION OF MACHINE MONITOR SYSTEM....................................... 63 TYPES OF WARNING.................................................................. 64 EMERGENCY STOP.................................................................... 64 CAUTION........................................................................... 64 MISTAKEN OPERATION................................................................ 64 INSPECTION AND MAINTENANCE........................................................ 64 CENTRAL WARNING LAMP.............................................................. 64 CHARACTER DISPLAY PORTION............................................................. 65 SERVICE METER..................................................................... 65 ACTION CODE DISPLAY............................................................... 66 FAILURE CODE DISPLAY.............................................................. 67 FILTER, OIL REPLACEMENT TIME DISPLAY.............................................. 68 EMERGENCY STOP ITEM....................................................................... 70 BRAKE OIL PRESSURE CAUTION LAMP....................................................... 70 ENGINE OIL PRESSURE CAUTION LAMP...................................................... 71 BATTERY CHARGE CIRCUIT CAUTION LAMP................................................... 71 STEERING OIL PRESSURE CAUTION LAMP - RED.............................................. 71 CAUTION ITEMS............................................................................. 72 AXLE OIL TEMPERATURE CAUTION LAMP..................................................... 72 PARKING BRAKE REMINDER CAUTION LAMP................................................... 73 HST OIL TEMPERATURE CAUTION LAMP...................................................... 73 ENGINE COOLING WATER TEMPERATURE CAUTION LAMP......................................... 73 FUEL LEVEL CAUTION LAMP............................................................... 74 WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED.............................................. 74 TRAVEL SPEED LIMIT FUNCTION........................................................... 74 INSPECTION AND MAINTENANCE ITEM........................................................... 75 RADIATOR COOLANT LEVEL CAUTION LAMP................................................... 75 MAINTENANCE CAUTION LAMP.............................................................. 76 HST OIL FILTER CLOG CAUTION LAMP...................................................... 76 PILOT DISPLAY PORTION................................................................. 77 PARKING BRAKE PILOT LAMP.............................................................. 77 PREHEATING PILOT LAMP................................................................. 77 AUXILIARY STEERING PILOT LAMP-GREEN................................................... 78 DIRECTIONAL LEVER POSITION PILOT LAMP................................................. 78 PILOT LAMP FOR SPEED RANGE SELECTOR SWITCH POSITION................................... 78 TURN SIGNAL PILOT LAMP................................................................ 78 HEAD LAMP HIGH BEAM PILOT LAMP........................................................ 79 METER DISPLAY PORTION..................................................................... 80 HST OIL TEMPERATURE GAUGE............................................................. 80 ENGINE COOLANT TEMPERATURE GAUGE...................................................... 80 FUEL GAUGE............................................................................ 81 SPEEDOMETER........................................................................... 81 METER DISPLAY PILOT LAMP.............................................................. 81 OTHER FUNCTIONS OF MACHINE MONITOR........................................................ 82 METHOD OF DISPLAYING ODOMETER......................................................... 82 RESET METHOD FOR FILTER, OIL REPLACEMENT TIME......................................... 82 METHOD FOR SELECTING LANGUAGE......................................................... 83 METHOD OF SELECTING HST CHANGING FUNCTION............................................. 84 SWITCHES.................................................................................. 85 STARTING SWITCH....................................................................... 85 SPEED RANGE SELECTOR SWITCH........................................................... 86 VARIABLE SHIFT CONTROL SWITCH......................................................... 86 DIRECTIONAL SELECTOR SWITCH........................................................... 86 DIRECTIONAL SELECTOR SWITCH ACTUATION SWITCH.......................................... 87 TRACTION CONTROL SWITCH............................................................... 87 E.C.S.S. SWITCH....................................................................... 88 LAMP SWITCH........................................................................... 88 TURN SIGNAL LEVER..................................................................... 89 DIMMER SWITCH......................................................................... 89 HORN BUTTON........................................................................... 89 HAZARD LAMP SWITCH.................................................................... 90 FRONT WORKING LAMP SWITCH............................................................. 90 REAR WORKING LAMP SWITCH.............................................................. 91 MONITOR PANEL MODE SELECTOR SWITCH 1.................................................. 91 MONITOR PANEL MODE SELECTOR SWITCH 2.................................................. 91 FRONT WIPER SWITCH.................................................................... 92 REAR WIPER SWITCH..................................................................... 92 CIGARETTE LIGHTER..................................................................... 92 ROOM LAMP SWITCH...................................................................... 92 REAR HEATED WIRE GLASS SWITCH......................................................... 93 ATTACHMENT SELECTION SWITCH........................................................... 93 DUMP SPEED SWITCH..................................................................... 93 QUICK COUPLER ATTACHMENT SWITCH....................................................... 93 CONTROL LEVERS, PEDALS.................................................................... 94 DIRECTIONAL LEVER..................................................................... 94 SAFETY LOCK LEVER (FOR WORK EQUIPMENT LEVER).......................................... 95 WORK EQUIPMENT LEVER.................................................................. 95 AUXILIARY CONTROL LEVER............................................................... 96 BRAKE PEDAL........................................................................... 96 ACCELERATOR PEDAL..................................................................... 97 PARKING BRAKE LEVER................................................................... 97 STEERING TILT LOCK LEVER.............................................................. 98 CAP AND COVER WITH LOCK................................................................... 98 METHOD OF OPENING AND CLOSING CAP WITH LOCK........................................... 98 FUEL TANK FILLER PORT................................................................. 98 ENGINE SIDE COVER..................................................................... 99 SAFETY BAR................................................................................ 99 TOWING PIN................................................................................100 GREASE PUMP...............................................................................100 CAB DOOR INNER LOCK.......................................................................101 CAB DOOR OPEN LOCK........................................................................101 CAB WINDOW OPEN LOCK CANCEL KNOB..........................................................101 FUSE......................................................................................102 FUSE CAPACITY AND NAME OF CIRCUIT.....................................................102 SLOW BLOW FUSE........................................................................103 AUXILIARY POWER...........................................................................104 STORAGE BOX...............................................................................104 AM/FM RADIO-CASSETTE......................................................................105 EXPLANATION OF COMPONENTS.............................................................105 POWER SWITCH/VOLUME...............................................................106 AUTO-STORE/PRESET SCAN BUTTON.....................................................106 BASS CONTROL KNOB.................................................................106 TREBLE CONTROL KNOB...............................................................107 LOUDNESS BUTTON...................................................................107 TIME/RADIO DISPLAY SELECTOR BUTTON................................................107 TAPE EJECT BUTTON.................................................................108 CASSETTE DOOR.....................................................................108 FAST FORWARD, REWIND BUTTONS......................................................108 PRESET BUTTONS....................................................................108 METAL TAPE BUTTON.................................................................109 MANUAL TUNING BUTTONS.............................................................109 SEEK TUNING BUTTONS...............................................................109 BAND SELECTOR BUTTON..............................................................109 METHOD OF OPERATION...................................................................110 METHOD OF AUTO PRESET.............................................................110 METHOD OF MANUAL PRESET...........................................................110 LISTENING TO RADIO................................................................111 LISTENING TO CASSETTE TAPE........................................................111 REVERSING TAPE....................................................................112 PRECAUTIONS WHEN USING................................................................112 AIR CONDITIONER...........................................................................113 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL.......................................113 FAN SWITCH........................................................................113 AIR CONDITIONER SWITCH............................................................113 MODE SELECTOR SWITCH..............................................................114 FRESH/RECIRC SELECTOR SWITCH......................................................114 TEMPERATURE CONTROL SWITCH........................................................114 METHOD OF OPERATION...................................................................115 WHEN NOT USING THE AIR CONDITIONER REGULARLY......................................116 COOL BOX..........................................................................116 PRECAUTIONS WHEN USING................................................................116 PRECAUTIONS WHEN USING THE COOLING................................................116 HANDLING CAB WIPER........................................................................116 PREVENTING WIPER ARM BRACKET DAMAGE...................................................116 OPERATION.................................................................................117 CHECK BEFORE STARTING ENGINE, ADJUST..................................................117 WALK-AROUND CHECK.................................................................117 CHECK BEFORE STARTING.................................................................120 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL........................................120 CHECK WATER SEPARATOR.............................................................121 CHECK DUST INDICATOR..............................................................121 CHECK COOLANT LEVEL, ADD COOLANT..................................................122 CHECK INFLATION PRESSURE OF TIRES.................................................122 CHECK ELECTRIC WIRING.............................................................123 CHECK MONITOR PANEL...............................................................123 CHECK FUEL LEVEL, ADD FUEL........................................................124 CHECK PARKING BRAKE...............................................................125 CHECK BRAKE PEDAL.................................................................125 ADJUSTMENT............................................................................125 SEAT ADJUSTMENT...................................................................125 ADJUST SEAT BELT..................................................................127 ADJUST LEVER STAND................................................................127 ADJUST REAR VIEW MIRROR...........................................................128 OPERATIONS AND CHECKS BEFORE STARTING ENGINE..........................................129 STARTING ENGINE...................................................................131 OPERATIONS AND CHECKS AFTER STARTING ENGINE.......................................133 BREAKING-IN THE MACHINE...........................................................133 NORMAL OPERATION..................................................................134 STOPPING ENGINE.......................................................................135 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE.........................136 MOVING THE MACHINE................................................................136 CHANGING DIRECTION................................................................138 CHANGING BETWEEN FORWARD AND REVERSE..............................................138 STOPPING THE MACHINE..............................................................140 TURNING...........................................................................141 AUXILIARY STEERING................................................................142 OPERATION OF WORK EQUIPMENT...........................................................142 LIFT ARM OPERATION................................................................143 BUCKET OPERATION..................................................................143 HANDLING HYDRAULIC QUICK COUPLER......................................................144 REMOVING THE ATTACHMENT...........................................................144 INSTALLING THE ATTACHMENT.........................................................145 WORK POSSIBLE USING WHEEL LOADER......................................................147 DIGGING OPERATIONS................................................................147 LOADING PILED SOIL................................................................147 DIGGING AND LOADING ON LEVEL GROUND...............................................148 LEVELING OPERATIONS...............................................................149 PUSHING OPERATION.................................................................149 LOAD AND CARRY OPERATIONS.........................................................149 LOADING OPERATIONS................................................................150 CROSS DRIVE LOADING...............................................................150 V-SHAPE LOADING...................................................................151 PRECAUTIONS WHEN PILING UP LOADS..................................................151 PRECAUTIONS FOR OPERATION.............................................................151 PERMISSIBLE WATER DEPTH...........................................................151 IF WHEEL BRAKE DOES NOT WORK......................................................151 PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES............................................152 LOWER THE CENTER OF GRAVITY WHEN TURNING..........................................152 BRAKING ON DOWNHILL SLOPE.........................................................152 IF ENGINE STOPS...................................................................152 PRECAUTIONS WHEN DRIVING MACHINE..................................................152 ADJUSTING WORK EQUIPMENT POSTURE..................................................153 ADJUSTING BOOM KICKOUT............................................................153 ADJUSTING BUCKET POSITIONER.......................................................154 ADJUSTING FORK POSITIONER.............................................................155 BUCKET LEVEL INDICATOR............................................................156 PARKING MACHINE...................................................................157 CHECKS AFTER COMPLETION OF OPERATION..................................................158 WITH ENGINE RUNNING...............................................................158 AFTER ENGINE SHUT DOWN............................................................158 LOCKING...........................................................................159 HANDLING THE TIRES....................................................................160 PRECAUTIONS WHEN HANDLING TIRES...................................................160 TIRE PRESSURE.....................................................................160 PRECAUTIONS FOR USING LOAD AND CARRY METHOD.......................................161 TRANSPORTATION........................................................................162 TRANSPORTATION PROCEDURE..........................................................162 LOADING, UNLOADING WORK WITH TRAILERS.............................................162 LOADING...........................................................................162 SECURING MACHINE..................................................................163 UNLOADING.........................................................................163 LIFTING MACHINE...................................................................164 LOCATION OF LIFTING POSITION MARK.................................................165 WEIGHT TABLE......................................................................165 LIFTING PROCEDURE.................................................................166 COLD WEATHER OPERATION................................................................167 PRECAUTIONS FOR LOW TEMPERATURE...................................................167 FUEL AND LUBRICANTS...............................................................167 COOLANT...........................................................................167 BATTERY...........................................................................168 PRECAUTIONS AFTER COMPLETION OF WORK..............................................168 AFTER COLD WEATHER................................................................169 STEERING HYDRAULIC CIRCUIT WARM UP................................................169 LONG TERM STORAGE.....................................................................170 BEFORE STORAGE....................................................................170 DURING STORAGE....................................................................170 AFTER STORAGE.....................................................................170 TROUBLESHOOTING...........................................................................171 WHEN MACHINE RUNS OUT OF FUEL.........................................................171 TOWING THE MACHINE....................................................................171 WHEN ENGINE CAN BE USED...........................................................172 WHEN ENGINE CANNOT BE USED........................................................172 EMERGENCY TRAVEL OPERATION........................................................172 IF BATTERY IS DISCHARGED..........................................................172 REMOVAL AND INSTALLATION OF BATTERY...............................................173 PRECAUTIONS FOR CHARGING BATTERY..................................................174 STARTING ENGINE WITH BOOSTER CABLE................................................174 OTHER TROUBLE.........................................................................176 ELECTRICAL SYSTEM.................................................................176 CHASSIS...........................................................................177 ENGINE............................................................................179 MAINTENANCE...................................................................................182 GUIDES TO MAINTENANCE.....................................................................183 CHECK SERVICE METER...................................................................183 KOMATSU GENUINE REPLACEMENT PARTS.....................................................183 KOMATSU GENUINE OILS..................................................................183 ALWAYS USE CLEAN WASHER FLUID.........................................................183 ALWAYS USE CLEAN OIL AND GREASE.......................................................183 CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS..........................183 FUEL STRAINER.........................................................................183 WELDING INSTRUCTIONS..................................................................183 DO NOT DROP THINGS INSIDE MACHINE.....................................................183 DUSTY WORK SITES......................................................................184 AVOID MIXING OIL......................................................................184 LOCKING INSPECTION COVERS.............................................................184 BLEEDING AIR FROM HYDRAULIC CIRCUIT...................................................184 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES...........................................184 CHECKS AFTER INSPECTION AND MAINTENANCE...............................................184 OUTLINES OF SERVICE.......................................................................185 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC................................185 OIL...............................................................................185 FUEL..............................................................................185 COOLANT...........................................................................185 GREASE............................................................................186 KOWA (Komatsu Oil Wear Analysis)..................................................186 STORING OIL AND FUEL..............................................................187 FILTERS...........................................................................187 OUTLINE OF ELECTRIC SYSTEM........................................................187 WEAR PARTS................................................................................188 WEAR PARTS LIST.......................................................................188 FLUID USE ACCORDING TO AMBIENT TEMPERATURE................................................189 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS......................................189 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS............................................193 TORQUE LIST...........................................................................193 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.............................................194 MAINTENANCE SCHEDULE CHART................................................................195 SERVICE PROCEDURE.........................................................................197 INITIAL 250 HOURS SERVICE.............................................................197 REPLACE HST OIL FILTER ELEMENT....................................................226 REPLACE HYDRAULIC TANK FILTER ELEMENT.............................................228 WHEN REQUIRED.........................................................................197 CHECK, CLEAN OR REPLACE AIR CLEANER ELEMENT.......................................197 CHECKING..........................................................................197 CLEANING OUTER ELEMENT............................................................198 REPLACING ELEMENT.................................................................199 CLEAN INSIDE OF COOLING SYSTEM....................................................200 CHECK OIL LEVEL IN TRANSFER CASE, ADD OIL.........................................203 CHECK AXLE OIL LEVEL, ADD OIL.....................................................204 CLEAN AXLE CASE BREATHER..........................................................205 CLEAN AIR CONDITIONER CONDENSER...................................................205 WASHING METHOD....................................................................205 CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID.......................................206 CLEAN RADIATOR FINS AND COOLER FINS...............................................206 CLEAN TRANSFER OIL COOLER FINS....................................................206 CHECK ELECTRICAL INTAKE AIR HEATER................................................207 REPLACE BOLT-ON CUTTING EDGE......................................................207 REPLACE BUCKET TEETH..............................................................208 ONE-PIECE TOOTH...................................................................208 BUCKET WITH TIP TOOTH.............................................................208 CHECK AIR CONDITIONER.............................................................209 OPERATING THE AIR CONDITIONER OFF SEASON..........................................209 REPLACE SLOW BLOW FUSE............................................................210 SELECTION AND INSPECTION OF TIRES.....................................................211 SELECTION OF TIRES................................................................211 CHECK INFLATION PRESSURE OF TIRES.................................................212 CHECK BEFORE STARTING.............................................................213 EVERY 50 HOURS SERVICE................................................................214 DRAIN WATER, SEDIMENT FROM FUEL TANK..............................................214 EVERY 100 HOURS SERVICE...............................................................214 LUBRICATE REAR AXLE PIVOT PIN.....................................................214 CLEAN AIR CONDITIONER FRESH AIR FILTER ELEMENT....................................214 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL........................................215 EVERY 250 HOURS SERVICE...............................................................216 CHECK BATTERY ELECTROLYTE LEVEL...................................................216 CHECK PARKING BRAKE...............................................................218 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST.............................218 CHECK FOR LOOSE WHEEL HUB BOLTS, TIGHTEN..........................................219 CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER.............................219 LUBRICATING.......................................................................220 EVERY 500 HOURS SERVICE...............................................................221 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.................221 REPLACE FUEL FILTER CARTRIDGE.....................................................222 CLEAN WATER SEPARATOR STRAINER....................................................223 EVERY 1000 HOURS SERVICE..............................................................224 CHANGE OIL IN TRANSFER CASE.......................................................224 CLEAN TRANSFER CASE BREATHER......................................................225 REPLACE HST OIL FILTER ELEMENT....................................................226 LUBRICATING.......................................................................227 CHECK TIGHTENING PARTS OF TURBOCHARGER............................................227 CHECK PLAY OF TURBOCHARGER ROTOR..................................................227 CHECK FAN BELT TENSION, REPLACE...................................................227 EVERY 2000 HOURS SERVICE..............................................................228 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT....................228 REPLACE HYDRAULIC TANK BREATHER ELEMENT...........................................229 CHANGE AXLE OIL...................................................................230 REPLACE AIR CONDITIONER RECIRCULATION AIR FILTER AND FRESH AIR FILTER ELEMENTS....230 CLEAN BRAKE CIRCUIT STRAINER......................................................231 CHECK ALTERNATOR, STARTING MOTOR..................................................231 CHECK ENGINE VALVE CLEARANCE, ADJUST..............................................231 CHECK BRAKE DISC WEAR.............................................................232 CLEAN AND CHECK TURBOCHARGER......................................................233 CHECK ACCUMULATOR GAS PRESSURE....................................................233 CHECK VIBRATION DAMPER............................................................233 EVERY 4000 HOURS SERVICE..............................................................234 LUBRICATING.......................................................................234 CHECK WATER PUMP..................................................................234 SPECIFICATIONS................................................................................236 SPECIFICATIONS............................................................................237 WA200PT-5L WITH BOLT-ON CUTTING EDGE..................................................237 OPTIONS, ATTACHMENTS..........................................................................240 BUCKETS AND TIRES SELECTION...............................................................241 HANDLING FORK TOOL........................................................................242 EXPLANATION OF COMPONENTS.............................................................242 WORK EQUIPMENT LEVER..............................................................242 OPERATION.............................................................................243 LOADING OPERATION.....................................................................243 LOADING...........................................................................243 TRANSPORTING......................................................................244 UNLOADING.........................................................................245
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
