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Komatsu WA250-6 Wheel Loader Operation & Maintenance Manual SN A76001 And Up – PDF DOWNLOAD

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Komatsu WA250-6 Wheel Loader Operation & Maintenance Manual

SERIAL NUMBERS WA250-6 A76001 and up

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Description

Komatsu WA250-6 Wheel Loader Operation & Maintenance Manual

DESCRIPTION:

Komatsu WA250-6 Wheel Loader Operation & Maintenance Manual 

FOREWORD:

This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel achieve peak performance through effective, economical, and safe machine operation and maintenance. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. The safety messages in this manual and on the machine may not include all possible safety precautions.

  • If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
  • Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. Keep this manual handy and have all personnel read it periodically. If this manual is lost, damaged, or becomes dirty and can not be read, request a replacement manual from your local distributor.
  • If you sell the machine, be sure to give this manual to the new owner. The explanations, values, and illustrations in this manual have been prepared based on the latest information available at the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
  • Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult your local Komatsu distributor for items that you may require.

KOMATSU WA250-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN A76001 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu WA250-6 Wheel Loader Operation & Maintenance Manual 

CEAM000502...............................................................................  1
INTRODUCTION.............................................................................  3
	FOREWORD.............................................................................  4
	SAFETY INFORMATION...................................................................  5
	APPROVED AND NON-APPROVED USES.......................................................  6
		Approved Functions...............................................................  6
		Non-Approved Functions...........................................................  6
	VISIBILITY STANDARD..................................................................  7
		Visibility in Immediate Area.....................................................  7
		12-M Radius Visibility...........................................................  7
	PRODUCT IDENTIFICATION...............................................................  8
		Machine..........................................................................  8
		Service Meter Location...........................................................  9
		Directions of Machine............................................................  9
		Machine Serial Number/Product Identification Number (PIN)........................ 10
		Engine Serial Number, EPA Regulations............................................ 10
	SERIAL NUMBERS AND DEALER INFORMATION................................................ 11
		Model: WA250-6................................................................... 11
	TABLE OF CONTENTS.................................................................... 13
SAFETY................................................................................... 25
	SAFETY AND WARNING DECALS............................................................ 26
		Location of the Safety Labels.................................................... 26
		Safety Labels.................................................................... 27
	GENERAL SAFETY RULES AND PRECAUTIONS................................................. 33
		General Safety Rules............................................................. 33
		Safety at Job Site............................................................... 34
		Safety Features.................................................................. 34
		Clothing and Protective Equipment................................................ 34
		Keep Machine Clean............................................................... 35
		Fire and Explosion Prevention.................................................... 35
			Fire Caused by Fuel, Oil, Antifreeze, or Window Washer Fluid................. 35
			Fire Caused by Accumulation of Flammable Material............................ 36
			Fire Caused by Electrical Wiring............................................. 36
			Fire Caused by Piping........................................................ 36
			Explosion Caused by Lighting Equipment....................................... 36
		Action if Fire Occurs............................................................ 37
		Fire Extinguisher and First Aid Kit.............................................. 37
		Mounting and Dismounting......................................................... 38
		Inside Operator’s Compartment.................................................... 39
		Emergency Escape from Operator’s Cab............................................. 39
		Precautions When Standing Up from Operator’s Seat................................ 40
		Leaving Operator’s Compartment................................................... 41
		Parking the Machine.............................................................. 42
		Precautions When Using ROPS...................................................... 43
		Unauthorized Modification........................................................ 43
		Precautions for Attachments and Options.......................................... 43
		Precautions When Cleaning Cab Glass.............................................. 44
		Asbestos Hazard Alert............................................................ 44
		Crush or Pinch-Point Dangers..................................................... 45
		Precautions for Ventilation Exhaust Gas.......................................... 45
	PRECAUTIONS BEFORE STARTING OPERATIONS............................................... 46
		Pre-Operational Checks........................................................... 46
			Ensure Good Visibility....................................................... 46
			Signs and Signals............................................................ 46
			Precaution for Warning Tag................................................... 47
			Checks Before Starting Engine, Adjustments................................... 47
			Precautions When Starting.................................................... 48
			Precautions in Cold Areas.................................................... 48
		Precautions for Job Site......................................................... 49
			Work Site Hazards............................................................ 49
			Working on Loose or Unstable Ground.......................................... 49
			Prohibited Operations........................................................ 50
			Avoiding Dangerous Situations................................................ 50
			Working Near High Voltage Cables............................................. 52
	RULES FOR ROAD TRAVEL................................................................ 53
		Travel Precautions............................................................... 53
		Traveling on Slopes.............................................................. 54
		Using the Brakes................................................................. 55
		Traveling in Reverse............................................................. 55
		Operating on Snow or Frozen Surfaces............................................. 56
	PRECAUTIONS DURING INSPECTION AND MAINTENANCE........................................ 57
		Warning Tags..................................................................... 57
		Workplace Environment............................................................ 57
		Systems Equipped with ECSS....................................................... 57
		Equipment Storage................................................................ 58
		Working Under the Machine........................................................ 58
		Using Drop Lamps................................................................. 59
		Using Proper Tools............................................................... 59
		Keeping the Machine Clean........................................................ 59
		Precautions When Welding......................................................... 59
		Precautions When Using Hammer.................................................... 60
		Noise............................................................................ 60
		Stopping Engine During Inspection and Maintenance................................ 61
		Running the Machine During Maintenance........................................... 63
		Rules for Refueling the Machine.................................................. 64
		Cooling System Precautions....................................................... 64
		Window Washer Fluid.............................................................. 64
		Battery Information.............................................................. 64
			Precautions.................................................................. 64
			Hazards...................................................................... 65
			Using Booster Cables......................................................... 66
			Starting the Machine with Booster Cables..................................... 66
		High-Pressure Precautions........................................................ 67
			Precautions for High-Pressure Oil............................................ 67
			Safe Handling of High-Pressure Hoses......................................... 67
			Precautions for High-Pressure Fuel........................................... 67
		High-Temperature Precautions..................................................... 68
			High-Temperature Areas....................................................... 68
			High-Temperature Coolant..................................................... 68
			High-Temperature Oil......................................................... 68
		High Voltage..................................................................... 68
		Accumulator and Gas Spring....................................................... 69
		Inflating Tires.................................................................. 69
		Storing Tires.................................................................... 69
		Using Compressed Air............................................................. 70
		Disposal of Waste Materials...................................................... 70
		Critical Parts................................................................... 70
		Maintenance of Air Conditioner................................................... 70
OPERATION................................................................................ 71
	GENERAL VIEW......................................................................... 72
		General View of Machine.......................................................... 72
		General View of Controls and Gauges.............................................. 73
			Machine Monitor.............................................................. 74
	EXPLANATION OF COMPONENTS............................................................ 75
		Machine Monitor.................................................................. 75
		Types of Warnings................................................................ 76
			Emergency Stop............................................................... 76
			Mistaken Operation........................................................... 76
			Inspection and Maintenance................................................... 76
			Central Warning Lamp......................................................... 77
		Character Display Portion........................................................ 78
			Service Meter................................................................ 79
			Engine Speed or Travel Speed................................................. 79
			Action Code Display.......................................................... 79
			Failure Code Display......................................................... 81
			Filter, Oil Replacement Time Display......................................... 81
		Emergency Stop Items............................................................. 84
			Brake Oil Pressure Caution Lamp.............................................. 85
			Engine Oil Pressure Caution Lamp............................................. 85
			Battery Charge Circuit Caution Lamp.......................................... 86
			Steering Oil Pressure Caution Lamp (if equipped)............................. 86
		Caution Items.................................................................... 87
			Brake Oil Temperature Caution Lamp........................................... 88
			Quick Coupler Operation Pilot Lamp (if equipped)............................. 88
			Parking Brake Reminder Caution Lamp.......................................... 89
			HST Oil Temperature Caution Lamp............................................. 89
			Engine Coolant Temperature Caution Lamp...................................... 89
			Fuel Level Caution Lamp...................................................... 90
			Warning/Limit Functions for Travel Speed..................................... 90
		Inspection and Maintenance Items................................................. 91
			Water Separator Caution Lamp................................................. 91
			Radiator Coolant Level Caution Lamp.......................................... 92
			Engine Oil Level Caution Lamp................................................ 92
			HST Oil Filter Clogging Caution Lamp......................................... 92
			Air Cleaner Clogging Caution Lamp............................................ 92
			Maintenance Caution Lamp..................................................... 93
		Pilot Display Portion............................................................ 94
			Parking Brake Pilot Lamp..................................................... 95
			Cooling Fan Reverse Rotation Pilot Lamp...................................... 95
			Emergency Steering Pilot Lamp (if equipped).................................. 95
			Preheating Pilot Lamp........................................................ 95
			Directional Selector Pilot Lamp.............................................. 96
			Economy Operation Display Lamp............................................... 96
			S Mode Operation Pilot Lamp.................................................. 96
			Shift Hold Pilot Lamp........................................................ 96
			Traction Control Operation Pilot Light....................................... 96
			Travel Speed Range Selector Switch Position Pilot Lamp....................... 97
			Directional Lever Position Pilot Lamp........................................ 97
			Turn Signal Pilot Lamp....................................................... 97
			Head Lamp High-Beam Pilot Lamp............................................... 97
		Meter Display Portion............................................................ 98
			HST Oil Temperature Gauge.................................................... 98
			Engine Coolant Temperature Gauge............................................. 99
			Speedometer.................................................................. 99
			Meter Display Pilot Lamp..................................................... 99
			Fuel Gauge................................................................... 99
	OTHER FUNCTIONS OF MACHINE MONITOR...................................................100
		Overall Menu.....................................................................100
			Selecting Traction Level.....................................................102
			Selecting HST Changing Function..............................................103
			Displaying Odometer..........................................................104
			Resetting Filter, Oil Replacement Time.......................................104
			Entering Telephone Number....................................................106
			Selecting Language...........................................................107
			Adjusting Monitor Brightness.................................................109
			Switching Travel Speed/Engine Speed Display..................................111
			Switching Travel Speed/Engine Speed Display/Non-Display......................112
	SWITCHES AND CONTROLS................................................................113
		General View.....................................................................113
			Starting Switch..............................................................114
			Speed Range Selector Switch..................................................114
			Variable Shift Control Switch................................................115
			Quick Coupler Attachment Switch (if equipped)................................115
			Cooling Fan Auto-Reverse Rotation Switch.....................................115
			Directional Selector Switch Actuation Switch.................................119
			Traction Control Switch......................................................119
			Max. Traction Switch.........................................................120
			Front Wiper Switch...........................................................121
			Machine Monitor Mode Selector Switch 1.......................................121
			Machine Monitor Mode Selector Switch 2.......................................121
			ECSS Switch..................................................................122
			Horn Button..................................................................122
			Lamp Switch..................................................................123
			Turn Signal Lever............................................................123
			Dimmer Switch................................................................123
			Front Working Lamp Switch....................................................124
			Rear Working Lamp Switch.....................................................124
			Hazard Lamp Switch...........................................................124
			Rear Wiper Switch............................................................124
			Directional Selector Switch..................................................125
			Cigarette Lighter............................................................125
			Room Lamp Switch.............................................................125
			Rear Heated Wire Glass Switch................................................126
	CONTROL LEVERS, PEDALS...............................................................127
		General View.....................................................................127
			Directional Lever............................................................128
			Work Equipment Control Lever.................................................128
			Work Equipment Lock Lever....................................................129
			Accelerator Pedal............................................................129
			Brake Pedals.................................................................130
			Parking Brake Lever..........................................................130
	SECURITY LOCKS AND SAFETY FEATURES...................................................131
		Steering Tilt Lock Lever.........................................................131
		Frame Lock Bar...................................................................131
		Caps and Covers with Lock........................................................132
			Fuel Tank Filler Port Cap....................................................132
			Cover with Lock..............................................................133
		Backup Alarm.....................................................................133
	MACHINE FEATURES.....................................................................134
		Towing Pin.......................................................................134
		Grease Pump......................................................................134
		Cab Door.........................................................................135
			Emergency Escape Right Door..................................................135
			Left Cab Door, Door Open Lock................................................137
			Left Cab Door, Knob..........................................................138
			Left Cab Door, Handle........................................................138
			Left Cab Sliding Window (Lock Release Knob)..................................138
		Cab Wiper........................................................................138
		Dust Indicator...................................................................139
		Storage Box......................................................................139
	ELECTRICAL...........................................................................140
		Power Outlet.....................................................................140
		Fuses............................................................................140
			Fuse Capacity and Name of Circuit............................................141
			Slow-Blow Fuse...............................................................142
	WORK OPERATIONS......................................................................143
		Walk-Around Check................................................................143
		Precautions Before Starting Work Operations......................................143
		Check Before Starting Engine.....................................................147
			Check Machine Monitor........................................................147
			Check Coolant Level, Add Coolant.............................................148
			Check Oil Level in Engine Oil Pan, Add Oil...................................149
			Check Water Separator........................................................150
			Check Air Cleaner............................................................151
			Check Fuel Level, Add Fuel...................................................152
			Check Electric Wiring........................................................153
		Adjustments......................................................................155
			Adjusting Seat...............................................................155
			Adjusting Wrist Rest.........................................................156
			Adjusting Seat Belt..........................................................157
			Adjusting Mirrors............................................................158
		Final Checks Before Starting Engine..............................................159
		Starting Engine..................................................................161
			Normal Starting..............................................................161
			Starting in Cold Weather.....................................................163
			Automatic Warming-Up Operation...............................................164
		Operations and Checks After Starting Engine......................................165
			Checks After Starting Engine.................................................165
			Breaking in the Machine......................................................166
			Normal Operation.............................................................166
		Stopping Engine..................................................................168
			Check After Stopping Engine..................................................168
		Moving the Machine (Directional, Speed), Stopping the Machine....................169
			Moving the Machine...........................................................169
			Changing Direction...........................................................172
			Using Switch to Change between Forward and Reverse...........................173
			Stopping the Machine.........................................................175
			Turning......................................................................177
			Emergency Steering (if equipped).............................................178
		Operation of Work Equipment......................................................179
			Work Equipment Lock Lever....................................................179
			Lift Arm.....................................................................179
			Bucket.......................................................................180
		Work Possible Using Wheel Loader.................................................181
			Digging Operations...........................................................181
			Loading Piled Soil or Blasted Rock...........................................181
			Digging and Loading on Level Ground..........................................183
			Leveling Operations..........................................................184
			Pushing Operations...........................................................184
			Load-and-Carry Operations....................................................184
		Loading Operations...............................................................185
			Cross-Drive Loading..........................................................185
			V-Shape Loading..............................................................185
			Preparations for Loading, Gathering Rocks....................................186
			Approaching Facing...........................................................186
			Digging......................................................................187
			Traveling in Reverse After Excavation........................................189
			Approaching Dump Truck.......................................................190
			Loading Dump Truck...........................................................191
			Reversing Away From Dump Truck...............................................192
		Precautions During Work Operations...............................................193
			Piling Up Loads..............................................................193
			Handling Blasted Rock........................................................193
			Loosened Boulders............................................................197
			Pit Excavation...............................................................197
			Cutting Face Operations......................................................197
			Switching Between Forward and Reverse........................................197
			Turning When Tires Are Stationary............................................198
			Wheel Brake Does Not Work....................................................198
			Permissible Water Depth......................................................198
			Lower the Center of Gravity when Turning.....................................198
			Driving Up or Down Slopes....................................................198
			Driving the Machine..........................................................199
		Adjusting Work Equipment.........................................................200
			Adjusting Boom Kickout.......................................................200
			Adjusting Bucket Positioner..................................................201
			Bucket Level Indicator.......................................................202
		Measuring Dump Angle.............................................................203
			Measuring Bucket Dump Angle..................................................203
			Measuring Coupler Dump Angle.................................................205
		Parking the Machine..............................................................207
		Checks After Completion of Operation.............................................210
			Before Stopping Engine.......................................................210
			After Stopping Engine........................................................210
		Locking the Machine..............................................................211
	HANDLING TIRES.......................................................................212
		Precautions When Handling Tires..................................................212
			Tire Pressure................................................................213
			Precautions for Using Load-and-Carry Method..................................214
	TRANSPORTATION.......................................................................215
		Transportation Procedure.........................................................215
		Loading and Unloading Trailers...................................................216
			Loading Machine..............................................................216
			Securing Machine.............................................................217
			Unloading Machine............................................................219
	LIFTING MACHINE......................................................................221
		Lifting Position.................................................................221
		Lifting Procedure................................................................222
	COLD WEATHER OPERATION...............................................................224
		Precautions for Low Temperature..................................................224
			Fuel and Lubricants..........................................................224
			Coolant......................................................................224
			Battery......................................................................225
			Precautions After Completion of Work.........................................225
			After Cold Weather...........................................................225
	LONG-TERM STORAGE....................................................................226
		Before Storage...................................................................226
		During Storage...................................................................226
		After Storage....................................................................226
	AUTOMATIC AIR CONDITIONER............................................................227
		Control Panel....................................................................227
			Main Power Switch............................................................228
			Fan Switch...................................................................228
			Air Conditioner Switch.......................................................229
			Auto Switch..................................................................230
			Temperature Control Switch...................................................230
			FRESH/RECIRC Selector Switch.................................................230
			Mode Selector Switch.........................................................231
		Method of Operation..............................................................232
			Cooling Operation............................................................232
			Heating Operation............................................................232
			Drying-Heating and Demisting Operation.......................................233
			When Not Using the Air Conditioner Regularly.................................233
		Precautions When Using Air Conditioner...........................................233
		Inspection and Maintenance.......................................................234
		Cool Box.........................................................................234
	KOMTRAX..............................................................................235
		Basic Precautions................................................................235
	TROUBLESHOOTING......................................................................236
		When Machine Runs Out of Fuel....................................................236
		Towing the Machine...............................................................236
			When Engine Can Be Used......................................................237
			When Engine Cannot Be Used...................................................237
			Emergency Travel Operation...................................................238
		If Battery is Discharged.........................................................239
			Precautions..................................................................239
			Removal and Installation of Battery..........................................239
			Precautions for Charging Battery.............................................240
		Starting Engine With Booster Cables..............................................241
			Precautions When Connecting or Disconnecting Booster Cable...................241
			Connecting Booster Cable.....................................................241
			Starting Engine..............................................................242
			Disconnecting Booster Cable..................................................242
		Lowering Work Equipment When Engine Has Stopped..................................243
		Other Troubleshooting............................................................244
			Electrical System............................................................244
			Chassis......................................................................245
			Engine.......................................................................247
MAINTENANCE..............................................................................249
	GUIDES TO MAINTENANCE................................................................250
		Check Service Meter..............................................................250
		Komatsu Genuine Replacement Parts................................................250
		Komatsu Genuine Oils.............................................................250
		Always Use Clean Washer Fluid....................................................250
		Always Use Clean Oil and Grease..................................................250
		Checking for Foreign Materials in Drained Oil and On Filters.....................250
		Fuel Strainer....................................................................250
		Welding Instructions.............................................................251
		Do Not Drop Things Inside Machine................................................251
		Dusty Work Sites.................................................................251
		Avoid Mixing Oil.................................................................251
		Locking Inspection Covers........................................................251
		Bleeding Air from Hydraulic Circuit..............................................251
		Precautions When Installing Hydraulic Hoses......................................252
		Checks After Inspection and Maintenance..........................................252
	OUTLINES OF SERVICE..................................................................253
		Handling Oil, Fuel, Coolant, and Performing Oil Clinic...........................253
			Oil..........................................................................253
			Fuel.........................................................................254
			Coolant and Water for Dilution...............................................254
			Grease.......................................................................255
			Storing Oil and Fuel.........................................................255
			Filters......................................................................255
		Performing KOWA (Komatsu Oil Wear Analysis)......................................256
			KOWA Analysis Items..........................................................256
			Oil Sampling.................................................................256
		Outline of Electric System.......................................................257
	WEAR PARTS...........................................................................258
		Wear Parts List..................................................................258
	RECOMMENDED FUEL, COOLANT, AND LUBRICANTS............................................259
		Fuel, Coolant, and Lubricant Ambient Temperature Chart...........................260
		Recommended Brands, Other Than Komatsu Genuine Oil...............................261
		Biodiesel Usage..................................................................262
			Biodiesel Recommendation for Komatsu Engines.................................262
			Biodiesel Terminology........................................................262
			Certification and Standards..................................................263
			Warranty and Use of Biodiesel Fuel in Komatsu Engines........................263
			Requirements for Using Biodiesel Fuel in Komatsu Engines.....................263
			Properties of Biodiesel......................................................264
			Komatsu Biodiesel Blend Specification for B5 to B20..........................265
			Summary of Recommendations...................................................266
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.......................................267
		Torque List......................................................................267
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................................269
		Safety Critical Parts List.......................................................270
	MAINTENANCE SCHEDULE CHART...........................................................271
	SERVICE PROCEDURE....................................................................273
		Initial 10 Hours Service.........................................................273
		Initial 250 Hours Service........................................................273
		Initial 1000 Hours Service.......................................................273
		When Required....................................................................274
			Clean, Replace Air Cleaner Element...........................................274
			Clean Inside of Cooling System...............................................278
			Check Oil Level in Transfer Case, Add Oil....................................281
			Check Axle Oil Level, Add Oil................................................283
			Clean Axle Case Breather.....................................................285
			Clean Air Conditioner Condenser..............................................286
			Check Window Washing Fluid Level, Add Fluid..................................286
			Clean Radiator Fins and Cooler Fins..........................................287
			Turn, Replace Bolt-On Cutting Edge...........................................292
			Replace Bucket Teeth (if equipped)...........................................293
			Check Air Conditioner........................................................296
			Replace Slow-Blow Fuse.......................................................298
			Check Function of Accumulator (ECSS and Brake Damper)........................299
			Select Tires.................................................................300
			Check Tire Pressure..........................................................301
			Clean, Replace Fuel Breather Filter..........................................302
		Check Before Starting............................................................304
		Every 50 Hours Service...........................................................305
			Drain Water, Sediment from Fuel Tank.........................................305
		Every 100 Hours Service..........................................................306
			Lubricate Rear Axle Pivot Pin................................................306
			Check Oil Level in Hydraulic Tank, Add Oil...................................307
			Clean Element in Air Conditioner Fresh Air Filter............................308
		Every 250 Hours Service..........................................................309
			Check Battery Electrolyte Level..............................................309
			Check Parking Brake..........................................................310
			Check Air Conditioner Compressor Belt Tension, Adjust........................311
			Check for Loose Wheel Hub Nuts, Tighten......................................312
			Clean Element in Air Conditioner Recirculation Filter........................312
			Check Function of Brake Accumulator..........................................313
			Lubricating..................................................................314
		Every 500 Hours Service..........................................................315
			Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge............315
			Replace Fuel Prefilter Cartridge.............................................317
		Every 1000 Hours Service.........................................................319
			Change Oil in Transfer Case..................................................319
			Clean Transfer Case Breather.................................................320
			Replace Fuel Main Filter Cartridge...........................................321
			Replace HST Oil Filter Element...............................................323
			Lubricating..................................................................324
			Check Engine Air Intake Piping Clamps for Looseness..........................324
			Check Alternator Drive Belt Tension, Adjust..................................324
		Every 2000 Hours Service.........................................................325
			Change Oil in Hydraulic Tank, Replace Hydraulic Filter Element...............325
			Replace Hydraulic Tank Breather Element......................................327
			Replace HST Drain Filter.....................................................328
			Change Axle Oil..............................................................329
			Replace Element in Air Conditioner Recirculation Filter, Fresh Air Filter....330
			Clean Brake Circuit Strainer.................................................331
			Check Brake Disc Wear........................................................332
			Check Function of PPC Accumulator............................................334
			Check Alternator.............................................................335
			Check Engine Valve Clearance, Adjust.........................................335
			Check Vibration Damper.......................................................335
		Every 4000 Hours Service.........................................................336
			Lubricating..................................................................336
			Check Water Pump.............................................................337
			Check Starting Motor.........................................................337
			Check for Loose Engine High-Pressure Piping Clamps, Hardening of Rubber......337
			Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber.............338
		Every 8000 Hours Service.........................................................339
			Replace High-Pressure Piping Clamps..........................................339
			Replace Fuel Spray Prevention Cap............................................339
SPECIFICATIONS...........................................................................341
	SPECIFICATIONS.......................................................................342
OPTIONS, ATTACHMENTS.....................................................................345
	BUCKET AND TIRES.....................................................................346
	AM/FM RADIO CASSETTE STEREO SOUND SYSTEM.............................................347
		Sound System Components..........................................................349
			Power Switch/Volume..........................................................349
			Auto-Store/Preset Scan Button................................................349
			Bass Control Knob............................................................349
			Treble Control Knob..........................................................350
			Loudness Button..............................................................350
			Time/Radio Display Selector Button...........................................350
			Tape Eject Button............................................................351
			Cassette Door................................................................351
			Fast-Forward, Rewind Buttons.................................................351
			Preset Buttons...............................................................351
			Metal Tape Button............................................................352
			Manual Tuning Buttons........................................................352
			Seek Tuning Buttons..........................................................352
			Band Selector Button.........................................................352
		Method of Operation..............................................................353
			Setting Preset Buttons.......................................................353
			Using Auto-Preset............................................................353
			Using Manual Preset..........................................................353
			Listening to Radio...........................................................354
			Listening to Cassette Tape...................................................354
			Reversing the Tape...........................................................355
		Precautions When Using...........................................................355
		Handling Cassette Tape...........................................................355
	HYDRAULIC QUICK COUPLER..............................................................356
		Removing Attachment..............................................................356
		Installing Attachment............................................................358

PLEASE NOTE:

  • This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
  • This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
  • Require some other service manual or have any queries: please WRITE to us at [email protected]

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