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Komatsu WA450-6, WA480-6 GALEO (KA SPEC) 6600 Wheel Loader Shop Manual SEN00809-04 – PDF DOWNLOAD

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Komatsu WA450-6, WA480-6 GALEO (KA SPEC) 6600 Wheel Loader Shop Manual

SERIAL NUMBERS:

WA450-6 66001 and up
WA480-6 85001 and up

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Description

Komatsu WA450-6, WA480-6 GALEO (KA SPEC) 6600 Wheel Loader Shop Manual

FILE DETAILS:

Komatsu WA450-6, WA480-6 GALEO (KA SPEC) 6600 Wheel Loader Shop Manual

Brands: Komatsu
Equipment Type: Wheel Loader
Manuals Type: Shop Manual
Machine Model: WA450-6, WA480-6 GALEO (KA SPEC.)
Serial Number: 66001 and up, 85001 and up
Book Code: SEN00809-04
Language: English
Pages: 1596
File Format: Portable Document Format (PDF)

DESCRIPTION:

Komatsu WA450-6, WA480-6 GALEO (KA SPEC) 6600 Wheel Loader Shop Manual

How to read the shop manual:

1. Composition of shop manual:

This shop manual contains the necessary technical information for services performed in a workshop. For ease of understanding, the manual is divided into the following sections.

00. Index and foreword:
This section contains the index, foreword, safety and basic information. If any revision is made, the LIST OF REVISED PAGES will be added.
01. Specification:
This section explains the specifications of the machine.
10. Structure and function:
This section explains the structure and function of each component. It serves not only to give an understanding for the structure of each component, but also serves as reference material for troubleshooting.
20. Standard value table:
This section explains the standard values for new machine and judgement criteria for testing, adjusting, and troubleshooting. This standard value table is used to check the standard values in testing and adjusting and to judge parts in troubleshooting.
30. Testing and adjusting:
This section explains measuring tools and measuring methods for testing and adjusting, as well as the adjusting method of each part. The standard values and judgment criteria for “Testing and adjusting” are explained in “Standard value table”.
40. Troubleshooting:
This section explains how to find out failed parts and how to repair them. The troubleshooting is divided by failure modes. The “S mode” of the troubleshooting related to the engine may be also explained in the Chassis volume and Engine volume. In this case, see the Chassis volume.
50. Disassembly and assembly:
This section explains the special tools and procedures for removing, installing, disassembling, and assembling each component, as well as precautions for them. In addition, tightening torque, and quantity and weight of coating material, oil, grease, and coolant necessary for the work are also explained.
60. Maintenance standard:
This section gives maintenance standard values of each component. The maintenance standard sub-section explains the criteria and remedies for disassembly and service.
80. Appendix:
This section explains the structure, function, testing, adjusting, and troubleshooting for the equipment not classifiable in other sections.
90. Diagrams and drawings (chassis volume) /Repair and replacement of parts (engine volume):

  • Chassis volume
    This section gives hydraulic circuit diagrams and electrical circuit diagrams.
  • Engine volume
    This section explains the method of remanufacturing and repairing engine and replacing parts.

TABLE OF CONTENTS:

Komatsu WA450-6, WA480-6 GALEO (KA SPEC) 6600 Wheel Loader Shop Manual

MAIN MENU................................................................................................................................................   0
COVER PAGE...............................................................................................................................................   1
00 Index and foreword....................................................................................................................................   3
	Index................................................................................................................................................   3
		Composition of shop manual.......................................................................................................................   4
		Table of contents................................................................................................................................   6
	Foreword and general information.....................................................................................................................  21
		Safety notice....................................................................................................................................  22
		How to read the shop manual......................................................................................................................  27
		Explanation of terms for maintenance standard....................................................................................................  29
		Handling electric equipment and hydraulic component..............................................................................................  31
		Precautions when carrying out operation..........................................................................................................  46
		Method of disassembling and connecting push-pull type coupler....................................................................................  49
		Standard tightening torque table.................................................................................................................  52
		Conversion table.................................................................................................................................  56
01 Specification.........................................................................................................................................  63
	Specification and technical data.....................................................................................................................  63
		Specification and technical data.................................................................................................................  65
			Specification dimension drawing..............................................................................................................  65
			Specifications...............................................................................................................................  66
			Weight table.................................................................................................................................  70
			Table of fuel, coolant and lubricants........................................................................................................  72
10 Structure, function and maintenance standard..........................................................................................................  75
	Engine and cooling system............................................................................................................................  75
		Engine and cooling system........................................................................................................................  76
		Engine mount and transmission mount..............................................................................................................  76
		Cooling system...................................................................................................................................  77
		Cooling fan pump.................................................................................................................................  78
		Cooling fan motor................................................................................................................................  86
	Power train..........................................................................................................................................  93
		Power train......................................................................................................................................  95
			Power train..................................................................................................................................  95
			Power train system diagram...................................................................................................................  96
			Drive shaft..................................................................................................................................  98
			Power train piping diagram...................................................................................................................  99
			Torque converter............................................................................................................................. 100
			Transmission................................................................................................................................. 108
			Flow control valve........................................................................................................................... 125
			Transmission control valve................................................................................................................... 126
			ECMV......................................................................................................................................... 128
			Main relief valve and torque converter relief valve.......................................................................................... 134
			Axle......................................................................................................................................... 136
			Differential................................................................................................................................. 140
			Limited slip differential.................................................................................................................... 145
			Final drive.................................................................................................................................. 152
	Steering system...................................................................................................................................... 161
		Steering system.................................................................................................................................. 162
			Steering piping diagram...................................................................................................................... 162
			Steering column.............................................................................................................................. 163
			Steering pump................................................................................................................................ 164
			Steering valve............................................................................................................................... 177
			Orbit-roll valve............................................................................................................................. 192
			Stop valve................................................................................................................................... 196
			Steering relief valve........................................................................................................................ 197
			Steering cylinder............................................................................................................................ 198
			Emergency steering motor..................................................................................................................... 200
			Emergency steering pump...................................................................................................................... 201
	Brake system......................................................................................................................................... 203
		Brake system..................................................................................................................................... 204
			Brake piping diagram......................................................................................................................... 204
			Charge valve................................................................................................................................. 205
			Brake valve.................................................................................................................................. 212
			Accumulator (for brake)...................................................................................................................... 217
			Slack adjuster............................................................................................................................... 218
			Brake........................................................................................................................................ 220
			Parking brake control........................................................................................................................ 225
			Parking brake................................................................................................................................ 226
			Parking brake solenoid valve................................................................................................................. 228
			Emergency parking brake release valve........................................................................................................ 230
	Undercarriage and frame.............................................................................................................................. 233
		Undercarriage and frame.......................................................................................................................... 234
		Tires............................................................................................................................................ 238
	Hydraulic system, Part 1............................................................................................................................. 241
		Hydraulic system, Part 1......................................................................................................................... 242
		Hydraulic piping diagram......................................................................................................................... 242
		Work equipment control lever linkage............................................................................................................. 245
		Hydraulic tank................................................................................................................................... 246
		Power train pump................................................................................................................................. 248
		Work equipment pump.............................................................................................................................. 250
		Work equipment control valve..................................................................................................................... 270
		CLSS............................................................................................................................................. 281
		Each function and operation of each valve........................................................................................................ 286
	Hydraulic system, Part 2............................................................................................................................. 301
		Hydraulic system, Part 2......................................................................................................................... 302
			PPC valve.................................................................................................................................... 302
			Accumulator (for PPC circuit)................................................................................................................ 308
			Accumulator (for ECSS)....................................................................................................................... 309
	Work equipment....................................................................................................................................... 311
		Work equipment................................................................................................................................... 312
			Work equipment linkage....................................................................................................................... 312
			Bucket....................................................................................................................................... 315
			Bucket positioner and boom kick-out.......................................................................................................... 316
			Work equipment cylinder...................................................................................................................... 322
	Cab and its attachments.............................................................................................................................. 325
		Cab and its attachments.......................................................................................................................... 327
			Cab.......................................................................................................................................... 327
			Air conditioner.............................................................................................................................. 328
	Electrical system, Part 1............................................................................................................................ 347
		Electrical system, Part 1........................................................................................................................ 348
			Machine monitor system....................................................................................................................... 348
			Machine monitor.............................................................................................................................. 353
	Electrical system, Part 2............................................................................................................................ 375
		Electrical system, Part 2........................................................................................................................ 376
			Electrical system (Transmission controller system)........................................................................................... 376
			Transmission controller...................................................................................................................... 400
	Electrical system, Part 3............................................................................................................................ 403
		Electrical system, Part 3........................................................................................................................ 404
			Electric transmission control................................................................................................................ 404
			Combination switch........................................................................................................................... 406
			Kickdown switch and hold switch.............................................................................................................. 408
			KOMTRAX terminal system...................................................................................................................... 410
			Engine starting circuit...................................................................................................................... 412
			Engine stopping circuit...................................................................................................................... 414
			Preheating circuit........................................................................................................................... 415
			Engine power mode selector circuit........................................................................................................... 416
			Engine output derating function.............................................................................................................. 417
			Automatic warm-up function................................................................................................................... 417
			Parking brake circuit........................................................................................................................ 418
			Sensor....................................................................................................................................... 420
20 Standard value table.................................................................................................................................. 429
	Standard service value table......................................................................................................................... 430
		Standard value table for engine.................................................................................................................. 430
		Standard value table for chassis................................................................................................................. 431
30 Testing and adjusting................................................................................................................................. 441
	Testing and adjusting, Part 1........................................................................................................................ 441
		Testing and adjusting, Part 1.................................................................................................................... 443
			Tools for testing, adjusting, and troubleshooting............................................................................................ 443
			Measuring engine speed....................................................................................................................... 446
			Measuring exhaust gas color.................................................................................................................. 448
			Measuring exhaust temperature................................................................................................................ 449
			Adjusting valve clearance.................................................................................................................... 451
			Measuring compression pressure............................................................................................................... 453
			Measuring blow-by pressure................................................................................................................... 455
			Measuring engine oil pressure................................................................................................................ 456
			Measuring intake air (boost) pressure........................................................................................................ 458
			Handling fuel system equipment............................................................................................................... 459
			Releasing residual pressure in fuel system................................................................................................... 459
			Testing fuel pressure........................................................................................................................ 460
			Testing fuel return and leak amount.......................................................................................................... 461
			Bleeding air from fuel circuit............................................................................................................... 464
			Testing fuel circuit for leakage............................................................................................................. 466
			Handling of reduced cylinder mode operation.................................................................................................. 467
			Handling of no injection cranking operation.................................................................................................. 467
			Handling controller voltage circuit.......................................................................................................... 468
			Testing and adjusting air conditioner compressor belt tension................................................................................ 471
			Testing and adjusting alternator belt tension................................................................................................ 472
			Adjusting transmission speed sensor.......................................................................................................... 473
			Measuring directional lever.................................................................................................................. 475
			Measuring and adjusting power train oil pressure............................................................................................. 476
			Procedure for flushing torque converter and transmission hydraulic circuit................................................................... 491
			Method of moving machine when transmission valve is broken................................................................................... 492
			Testing and adjusting steering stop valve.................................................................................................... 495
			Testing and adjusting steering wheel......................................................................................................... 497
			Testing steering oil pressure................................................................................................................ 499
			Bleeding air from steering circuit........................................................................................................... 502
	Testing and adjusting, Part 2........................................................................................................................ 505
		Testing and adjusting, Part 2.................................................................................................................... 507
			Testing hydraulic drive fan.................................................................................................................. 507
			Bleeding air from hydraulic drive fan circuit................................................................................................ 509
			Measuring brake pedal........................................................................................................................ 511
			Measuring brake performance.................................................................................................................. 513
			Testing and adjusting accumulator charge pressure............................................................................................ 514
			Testing wheel brake oil pressure............................................................................................................. 515
			Measuring wear of wheel brake disc........................................................................................................... 517
			Bleeding air from wheel brake circuit........................................................................................................ 518
			Releasing residual pressure in brake accumulator circuit..................................................................................... 519
			Testing parking brake performance............................................................................................................ 519
			Measuring parking brake oil pressure......................................................................................................... 520
			Manual release method for parking brake...................................................................................................... 523
			Measuring and adjusting work equipment control lever......................................................................................... 524
			Measuring and adjusting work equipment PPC oil pressure...................................................................................... 525
			Measuring and adjusting work equipment oil pressure.......................................................................................... 528
			Bleeding air from work equipment circuit..................................................................................................... 532
			Releasing residual pressure in work equipment circuit........................................................................................ 533
			Testing and adjusting bucket positioner...................................................................................................... 534
			Testing and adjusting boom kick out.......................................................................................................... 536
			Checking proximity switch operation pilot lamp............................................................................................... 537
			Procedure for testing diodes................................................................................................................. 538
			Preparation work for troubleshooting for electrical system................................................................................... 539
			Starting KOMTRAX terminal operations......................................................................................................... 542
			Indicator lamps of KOMTRAX terminal.......................................................................................................... 546
			Adjusting machine monitor.................................................................................................................... 549
			Adjusting replaced, reassembled or added sensor, controller, etc. with machine monitor....................................................... 550
	Testing and adjusting, Part 3........................................................................................................................ 553
		Testing and adjusting, Part 3.................................................................................................................... 554
			Special functions of machine monitor (EMMS).................................................................................................. 554
			Pm-clinic inspection table................................................................................................................... 617
40 Troubleshooting....................................................................................................................................... 621
	Failure code table and fuse locations................................................................................................................ 621
		Failure code table and fuse locations............................................................................................................ 622
			Failure code table........................................................................................................................... 622
			Fuse locations............................................................................................................................... 634
	General information on troubleshooting............................................................................................................... 639
		General information on troubleshooting........................................................................................................... 640
			Points to remember when troubleshooting...................................................................................................... 640
			Sequence of events in troubleshooting........................................................................................................ 641
			Testing before troubleshooting............................................................................................................... 642
			Classification and procedures of troubleshooting............................................................................................. 643
			Information contained in troubleshooting table............................................................................................... 646
			Connection table for connector pin numbers................................................................................................... 648
			T-branch box and T-branch adapter table...................................................................................................... 671
	Troubleshooting by failure code (Display of code), Part 1............................................................................................ 675
		Troubleshooting by failure code (Display of code), Part 1........................................................................................ 677
			Failure code [1500L0] (TORQFLOW transmission: Double meshing)................................................................................ 677
			Failure code [15SAL1] (ECMV F clutch: When command current is OFF, fill signal is ON)........................................................ 678
			Failure code [15SALH] (ECMV F clutch: When command current is ON, fill signal is OFF)........................................................ 680
			Failure code [15SBL1] (ECMV R clutch: When command current is OFF, fill signal is ON)........................................................ 682
			Failure code [15SBLH] (ECMV R clutch: When command current is ON, fill signal is OFF)........................................................ 684
			Failure code [15SEL1] (ECMV 1st clutch: When command current is OFF, fill signal is ON)...................................................... 686
			Failure code [15SELH] (ECMV 1st clutch: When command current is ON, fill signal is OFF)...................................................... 688
			Failure code [15SFL1] (ECMV 2nd clutch: When command current is OFF, fill signal is ON)...................................................... 690
			Failure code [15SFLH] (ECMV 2nd clutch: When command current is ON, fill signal is OFF)...................................................... 692
			Failure code [15SGL1] (ECMV 3rd clutch: When command current is OFF, fill signal is ON)...................................................... 694
			Failure code [15SGLH] (ECMV 3rd clutch: When command current is ON, fill signal is OFF)...................................................... 696
			Failure code [15SHL1] (ECMV 4th clutch: When command current is OFF, fill signal is ON)...................................................... 698
			Failure code [15SHLH] (ECMV 4th clutch: When command current is ON, fill signal is OFF)...................................................... 700
			Failure code [2F00MA] (Parking brake: Malfunction)........................................................................................... 702
			Failure code [2G43ZG] (Accumulator: Low oil pressure)........................................................................................ 704
			Failure code [44K0L4] (Bucket positioner: ON/OFF signals disagree)........................................................................... 706
	Troubleshooting by failure code (Display of code), Part 2............................................................................................ 709
		Troubleshooting by failure code (Display of code), Part 2........................................................................................ 712
			Failure code [AA1ANX] (Air cleaner: Clogging)................................................................................................ 712
			Failure code [AB00L6] (Alternator: Signal disagrees with operating state of engine).......................................................... 714
			Failure code [AB00MA] (Alternator: Malfunction).............................................................................................. 716
			Failure code [B@BAZG] (Rotation derating by low engine oil pressure)......................................................................... 718
			Failure code [B@BAZK] (Engine oil: Low level)................................................................................................ 721
			Failure code [B@BCNS] (Coolant: Overheating)................................................................................................. 722
			Failure code [B@BCZK] (Coolant: Low level)................................................................................................... 724
			Failure code [B@C7NS] (Brake oil: Overheating)............................................................................................... 726
			Failure code [b@CENS] (Torque converter oil: Overheating).................................................................................... 728
			Failure code [B@CENS] (Torque converter oil: Overheating).................................................................................... 730
			Failure code [B@HANS] (Hydraulic oil: Overheating)........................................................................................... 732
			Failure code [CA111] (Abnormality in engine controller)...................................................................................... 734
			Failure code [CA115] (Engine Ne or Bkup speed sensor error).................................................................................. 737
			Failure code [CA122] (Charge pressure sensor high error)..................................................................................... 738
			Failure code [CA123] (Charge pressure sensor low error)...................................................................................... 740
			Failure code [CA131] (Throttle sensor high error)............................................................................................ 742
			Failure code [CA132] (Throttle sensor low error)............................................................................................. 744
			Failure code [CA135] (Engine oil pressure sensor high error)................................................................................. 746
			Failure code [CA141] (Engine oil pressure sensor low error).................................................................................. 748
			Failure code [CA144] (Coolant sensor high error)............................................................................................. 750
			Failure code [CA145] (Coolant sensor low error).............................................................................................. 752
			Failure code [CA153] (Charge temperature sensor high error).................................................................................. 754
			Failure code [CA154] (Charge temperature sensor low error)................................................................................... 756
			Failure code [CA187] (Sensor power supply 2 low error)....................................................................................... 758
			Failure code [CA221] (Atmospheric pressure sensor high error)................................................................................ 759
			Failure code [CA222] (Atmospheric pressure sensor low error)................................................................................. 761
			Failure code [CA227] (Sensor power supply 2 high error)...................................................................................... 762
			Failure code [CA234] (Engine overspeed)...................................................................................................... 764
			Failure code [CA238] (Ne speed sensor power supply error).................................................................................... 766
	Troubleshooting by failure code (Display of code), Part 3............................................................................................ 769
		Troubleshooting by failure code (Display of code), Part 3........................................................................................ 772
			Failure code [CA263] (Fuel temperature sensor high error).................................................................................... 772
			Failure code [CA265] (Fuel temperature sensor low error)..................................................................................... 774
			Failure code [CA271] (PCV1 Short circuit).................................................................................................... 776
			Failure code [CA272] (PCV1 Disconnection).................................................................................................... 778
			Failure code [CA273] (PCV2 Short circuit).................................................................................................... 780
			Failure code [CA274] (PCV2 Disconnection).................................................................................................... 782
			Failure code [CA322] (Injector #1 (L/B #1) open/short error)................................................................................. 784
			Failure code [CA323] (Injector #5 (L/B #5) open/short error)................................................................................. 786
			Failure code [CA324] (Injector #3 (L/B #3) open/short error)................................................................................. 788
			Failure code [CA325] (Injector #6 (L/B #6) open/short error)................................................................................. 790
			Failure code [CA331] (Injector #2 (L/B #2) open/short error)................................................................................. 792
			Failure code [CA332] (Injector #4 (L/B #4) open/short error)................................................................................. 794
			Failure code [CA342] (Calibration code inconsistency)........................................................................................ 796
			Failure code [CA351] (Injectors drive circuit error)......................................................................................... 797
			Failure code [CA352] (Sensor power supply 1 low error)....................................................................................... 799
			Failure code [CA386] (Sensor power supply 1 high error)...................................................................................... 800
			Failure code [CA431] (Idle validation switch error).......................................................................................... 802
			Failure code [CA432] (Idle validation action error).......................................................................................... 804
			Failure code [CA441] (Battery voltage low error)............................................................................................. 806
			Failure code [CA442] (Battery voltage high error)............................................................................................ 809
			Failure code [CA449] Common rail pressure high error 2....................................................................................... 811
			Failure code [CA451] (Common rail pressure sensor high error)................................................................................ 812
			Failure code [CA452] (Common rail pressure sensor low error)................................................................................. 814
			Failure code [CA553] (Common rail pressure high error 1)..................................................................................... 815
			Failure code [CA554] (Common rail pressure sensor in-range error)............................................................................ 816
			Failure code [CA559] (Supply pump pressure very low error)................................................................................... 817
			Failure code [CA689] (Engine Ne speed sensor error).......................................................................................... 821
			Failure code [CA731] (Engine Bkup speed sensor phase error).................................................................................. 823
			Failure code [CA757] (All continuous data lost error)........................................................................................ 823
			Failure code [CA778] (Engine Bkup speed sensor error)........................................................................................ 824
			Failure code [CA1228] (EGR valve servo error 1).............................................................................................. 826
			Failure code [CA1625] (EGR valve servo error 2).............................................................................................. 827
			Failure code [CA1633] (KOMNET datalink timeout error)........................................................................................ 828
			Failure code [CA2185] (Throttle sensor supply voltage high error)............................................................................ 830
			Failure code [CA2186] (Throttle sensor power supply low error)............................................................................... 831
	Troubleshooting by failure code (Display of code), Part 4............................................................................................ 833
		Troubleshooting by failure code (Display of code), Part 4........................................................................................ 835
			Failure code [CA2249] (Supply pump pressure very low error 2)................................................................................ 835
			Failure code [CA2271] (EGR valve lift sensor high error)..................................................................................... 836
			Failure code [CA2272] (EGR valve lift sensor low error)...................................................................................... 838
			Failure code [CA2351] (EGR valve solenoid operation short circuit)........................................................................... 839
			Failure code [CA2352] (EGR valve solenoid operation disconnect).............................................................................. 841
			Failure code [CA2555] (Intake heater relay disconnection error).............................................................................. 842
			Failure code [CA2556] (Intake heater relay short circuit error).............................................................................. 844
			Failure code [D150KA] (Emergency steering relay: Disconnection).............................................................................. 846
			Failure code [D150KB] (Emergency steering relay: Short circuit).............................................................................. 848
			Failure code [D150KY] (Emergency steering relay: Short circuit with power supply line)....................................................... 850
			Failure code [D160KA] (Backup lamp relay: Disconnection)..................................................................................... 852
			Failure code [D160KB] (Backup lamp relay: Short circuit)..................................................................................... 854
			Failure code [D160KZ] (Backup lamp relay: Disconnection or shortcircuit)..................................................................... 856
			Failure code [D191KA] (Joystick steering neutral safety relay:  Disconnection)............................................................... 858
			Failure code [D191KB] (Joystick steering neutral safety relay: Short circuit)................................................................ 860
			Failure code [D191KY] (Joystick steering neutral safety relay: Short circuit with power supply line)......................................... 862
			Failure code [D192KA] (ECSS solenoid: Disconnection)......................................................................................... 864
			Failure code [D192KB] (ECSS solenoid: Short circuit)......................................................................................... 865
			Failure code [D192KY] (ECSS solenoid: Short circuit with power supply line).................................................................. 866
			Failure code [D193KA] (Joystick steering solenoid cut relay: Disconnection).................................................................. 867
			Failure code [D193KB] (Joystick steering solenoid cut relay: Short circuit).................................................................. 869
			Failure code [D193KY] (Joystick steering solenoid cut relay: Short circuit with power supply line)........................................... 871
			Failure code [D5ZHKA] (Terminal C signal: Disconnection)..................................................................................... 873
			Failure code [D5ZHKB] (Terminal C signal: Short circuit)..................................................................................... 877
			Failure code [D5ZHKZ] (Terminal C signal: Disconnection or short circuit).................................................................... 880
			Failure code [D5ZHL6] (Terminal C signal: Signal does not match engine running or stopped state)............................................. 885
			Failure code [DA80L4] (Auto grease controller: ON/OFF signals disagree)...................................................................... 888
			Failure code [DAF3KK] (Machine monitor: Low source voltage (input)).......................................................................... 890
			Failure code [DAF5KP] (Machine monitor: Low output voltage).................................................................................. 892
			Failure code [DAFRKR] (CAN communication with machine monitor:  Defective communication (Abnormality in target component system))............ 896
	Troubleshooting by failure code (Display of code), Part 5............................................................................................ 899
		Troubleshooting by failure code (Display of code), Part 5........................................................................................ 901
			Failure code [DAQ0KK] (Transmission controller: Low source voltage).......................................................................... 901
			Failure code [DAQ0KT] (Transmission controller: Abnormality in controller)................................................................... 903
			Failure code [DAQ2KK] (Transmission controller load power supply line: Low source voltage (input))........................................... 904
			Failure code [DAQ9KQ] (Transmission controller model selection:Disagreement of model selection signals)...................................... 906
			Failure code [DAQRKR] (CAN communication with transmission controller: Defective communication (Abnormality in target component system))..... 907
			Failure code [DAQRMA] (Transmission controller option setting:  Malfunction)................................................................. 909
			Failure code [DB2RKR] (CAN communication with engine controller:  Defective communication (Abnormality in target component system)........... 910
			Failure code [DB90KK] Work equipment controller: Low source voltage (input).................................................................. 912
			Failure code [DB90KT] Work equipment controller: Abnormality in controller................................................................... 914
			Failure code [DB92KK] Work equipment controller load power supply line: Low source voltage (input)........................................... 915
			Failure code [DB95KX] Work equipment controller power supply output:  Out of input signal range.............................................. 917
			Failure code [DB99KQ] (Work equipment controller model selection:  Disagreement in model selection signals).................................. 920
			Failure code [DB9RKR] CAN communication with work equipment controller: Defective communication (Abnormality in target component system)).... 921
			Failure code [DB9RMA] (Work equipment controller option setting:  Malfunction)............................................................... 923
			Failure code [DB9RMC] (CAN communication with transmission controller: Defective operation).................................................. 924
			Failure code [DD15LD] __ switch (Panel switch 1): Switch is kept pressed for long time....................................................... 928
			Failure code [DD16LD] __ switch (Panel switch 2): Switch is kept pressed for long time....................................................... 930
			Failure code [DD17LD] < switch (Panel switch 3): Switch is kept pressed for long time........................................................ 932
			Failure code [DD18LD] > switch (Panel switch 4): Switch is kept pressed for long time........................................................ 934
			Failure code [DD1ALD] Remote positioner raise/lower set switch (raise):  Switch is kept pressed for long time................................ 936
			Failure code [DD1BLD] Remote positioner raise/lower set switch (lower): Switch is kept pressed for long time................................. 938
			Failure code [DD1CLD] Load meter subtotal switch: Switch is kept pressed for long time....................................................... 940
			Failure code [DD1FLD] Load meter mode selector switch (A/B): Switch is kept pressed for long time............................................ 942
			Failure code [DD1GLD] Load meter mode selector switch (+/–): Switch is kept pressed for long time............................................ 944
			Failure code [DD1HLD] (Load meter display selector switch: Switch is kept pressed for long time)............................................. 946
			Failure code [DD1NLD] (Fan reverse switch: Switch is kept pressed for long time)............................................................. 948
			Failure code [DD1NL4] (Fan automatic reverse switch: Switch is kept pressed for long time)................................................... 950
			Failure code [DDB6L4] (Parking brake switch (Neutralizer): ON/OFF signals disagree).......................................................... 952
			Failure code [DDD1LD] (Remote positioner bucket angle set switch:  Switch is kept pressed for long time)..................................... 956
	Troubleshooting by failure code (Display of code), Part 6............................................................................................ 959
		Troubleshooting by failure code (Display of code), Part 6........................................................................................ 962
			Failure code [DDE5MA] (Emergency steering drive switch:Malfunction).......................................................................... 962
			Failure code [DDK3KA] (Right FNR switch: Disconnection)...................................................................................... 964
			Failure code [DDK4KA] (Joystick steering FNR switch: Disconnection).......................................................................... 967
			Failure code [DDK5L4] (Joystick steering shift-up/down switch: ON/OFF signals disagree)...................................................... 970
			Failure code [DDK6KA] (FNR lever switch: Disconnection)...................................................................................... 972
			Failure code [DDK6KB] (FNR lever switch: Short circuit)...................................................................................... 976
			Failure code [DDT0L4] (Shift mode selector switch: ON/OFF signals disagree).................................................................. 978
			Failure code [DDT4LD] (Transmission cut-off set switch: Switch is kept pressed for long time)................................................ 980
			Failure code [DDW9LD] (Kick-down switch: Switch is kept pressed for long time)............................................................... 982
			Failure code [DDWLLD] (Hold switch: Switch is kept pressed for longtime)..................................................................... 984
			Failure code [DDY0LD] (Load meter cancel switch: Switch is kept pressed for long time)....................................................... 986
			Failure code [DF10KA] (Transmission shift lever switch: Disconnected)........................................................................ 988
			Failure code [DF10KB] (Transmission shift lever switch: Short circuit)....................................................................... 992
			Failure code [DGF1KA] (Transmission oil temperature sensor:  Disconnected)................................................................... 994
			Failure code [DGF1KB] (Transmission oil temperature sensor: Short circuit)................................................................... 996
			Failure code [DGH2KX] (Hydraulic oil temperature sensor: Out of input signal range).......................................................... 998
			Failure code [DGR2KA] (Rear brake oil temperature sensor:  Disconnected).....................................................................1000
			Failure code [DGR2KX] (Rear brake oil temperature sensor: Out of input signal range).........................................................1002
			Failure code [DGT1KX] (Torque converter oil temperature sensor: Out of input signal range)...................................................1004
	Troubleshooting by failure code (Display of code), Part 7............................................................................................1007
		Troubleshooting by failure code (Display of code), Part 7........................................................................................1010
		Failure code [DHPCKX] (Lift arm cylinder bottom pressure sensor: Out of input signal range)......................................................1010
		Failure code [DHPDKX] (Lift arm cylinder head pressure sensor: Out ofinput signal range).........................................................1012
		Failure code [DHT1KX] (Transmission cut-off pressure sensor: Out of input signal range)..........................................................1014
		Failure code [DHT8KA] (Steering pump pressure sensor:  Disconnection)............................................................................1016
		Failure code [DHT8KB] (Steering pump pressure sensor: Short circuit).............................................................................1018
		Failure code [DK59KA] (Lift arm EPC lever potentiometer (Main):  Disconnection)..................................................................1020
		Failure code [DK59KY] (Lift arm EPC lever potentiometer (Main): Short circuit with power supply line)............................................1023
		Failure code [DK59L8] (Lift arm EPC lever potentiometer (Main): Analog signals disagree).........................................................1026
		Failure code [DK5AKA] (Lift arm EPC lever potentiometer (Sub): Disconnection)....................................................................1029
		Failure code [DK5AKY] (Lift arm EPC lever potentiometer (Sub): Short circuit with power supply line).............................................1032
		Failure code [DK5BKA] (Bucket EPC lever potentiometer (Main):  Disconnection)....................................................................1035
		Failure code [DK5BKY] (Bucket EPC lever potentiometer (Main): Short circuit with power supply line)..............................................1038
		Failure code [DK5BL8] (Bucket EPC lever potentiometer (Main): Analog signals disagree)...........................................................1041
		Failure code [DK5CKA] (Bucket EPC lever potentiometer (Sub):  Disconnection).....................................................................1044
		Failure code [DK5CKY] (Bucket EPC lever potentiometer (Sub): Short circuit with power supply line)...............................................1047
		Failure code [DK5DKA] (3-spool valve (attachment) EPC lever potentiometer (Main): Disconnection).................................................1050
		Failure code [DK5DKY] (3-spool valve (attachment) EPC lever potentiometer (Main): Short circuit with power supply line)..........................1053
		Failure code [DK5DL8] (3-spool valve (attachment) EPC lever potentiometer (Main): Analog signals disagree).......................................1055
		Failure code [DK5EKA] (3-spool valve (attachment) EPC lever potentiometer (Sub): Disconnection)..................................................1058
		Failure code [DK5EKY] (3-spool valve EPC lever potentiometer (Sub):  Short circuit with power supply line).......................................1062
	Troubleshooting by failure code (Display of code), Part 8............................................................................................1065
		Troubleshooting by failure code (Display of code), Part 8........................................................................................1067
			Failure code [DK5FKA] (Joystick steering EPC lever potentiometer (Main): Disconnection)......................................................1067
			Failure code [DK5FKY] (Joystick steering EPC lever potentiometer (Main): Short circuit with power supply line)...............................1070
			Failure code [DK5GKA] (Joystick steering EPC lever potentiometer (Sub): Disconnection).......................................................1072
			Failure code [DK5GKY] (Joystick steering EPC lever potentiometer (Sub): Short circuit with power supply line)................................1075
			Failure code [DK5FL8] (Joystick steering EPC lever potentiometer (Main): Analog signals disagree)............................................1077
			Failure code [DKA0KA] (Lift arm angle sensor: Disconnection).................................................................................1080
			Failure code [DKA0KY] (Lift arm angle sensor: Short circuit with power supply line)..........................................................1082
			Failure code [DKA0L0] (Lift arm angle sensor: Double meshing)................................................................................1084
			Failure code [DLT3KA] (Transmission output shaft speed sensor: Disconnection)................................................................1086
			Failure code [DLT3LC] (Transmission output shaft speed sensor: Out of input signal range)....................................................1088
			Failure code [DT20KB] (Transmission cut-off indicator lamp: Short circuit)...................................................................1090
			Failure code [DUM1KB] (Remote positioner raise set indicator lamp:  Short circuit)...........................................................1092
			Failure code [DUM2KB] (Remote positioner lower set indicator lamp: Short circuit)............................................................1094
			Failure code [DV00KB] (Alarm buzzer: Short circuit)..........................................................................................1096
			Failure code [DW4PKA] (Lift arm raise EPC solenoid: Disconnection)...........................................................................1098
			Failure code [DW4PKB] (Lift arm raise EPC solenoid: Short circuit)...........................................................................1100
			Failure code [DW4PKY] (Lift arm raise EPC solenoid: Short circuit with power supply line)....................................................1102
			Failure code [DW4QKA] (Lift arm lower EPC solenoid: Disconnection)...........................................................................1104
			Failure code [DW4QKB] (Lift arm lower EPC solenoid: Short circuit)...........................................................................1105
			Failure code [DW4QKY] (Lift arm lower EPC solenoid: Short circuit with power supply line)....................................................1106
			Failure code [DW4RKA] (Bucket tilt EPC solenoid: Disconnection)..............................................................................1108
			Failure code [DW4RKB] (Bucket tilt EPC solenoid: Short circuit)..............................................................................1109
			Failure code [DW4RKY] (Bucket tilt EPC solenoid: Short circuit with power supply line).......................................................1110
	Troubleshooting by failure code (Display of code), Part 9............................................................................................1113
		Troubleshooting by failure code (Display of code), Part 9........................................................................................1115
			Failure code [DW4SKA] (Bucket dump EPC solenoid: Disconnection)..............................................................................1115
			Failure code [DW4SKB] (Bucket dump EPC solenoid: Short circuit)..............................................................................1116
			Failure code [DW4SKY] (Bucket dump EPC solenoid: Short circuit withpower supply line)........................................................1117
			Failure code [DW7BKA] (Fan reverse solenoid: Disconnection)..................................................................................1119
			Failure code [DW7BKB] (Fan reverse solenoid: Short circuit)..................................................................................1120
			Failure code [DW7BKY] (Fan reverse solenoid: Short circuit with power supply line)...........................................................1121
			Failure code [DW7DKA] (Hydraulic drive fan neutral solenoid: Disconnection)..................................................................1123
			Failure code [DW7DKB] (Hydraulic drive fan neutral solenoid: Short circuit)..................................................................1124
			Failure code [DW7DKY] (Hydraulic drive fan neutral solenoid: Short circuit with power supply line)...........................................1125
			Failure code [DWM1KA] (Work equipment neutral lock solenoid: Disconnection)..................................................................1126
			Failure code [DWM1KB] (Work equipment neutral lock solenoid: Short circuit)..................................................................1128
			Failure code [DWM1KY] (Work equipment neutral lock solenoid: Short circuit with power supply line)...........................................1130
			Failure code [DWN6KA] (Lift arm raise magnet detent solenoid: Disconnection).................................................................1132
			Failure code [DWN6KB] (Lift arm raise magnet detent solenoid: Short circuit).................................................................1134
			Failure code [DWN6KY] (Lift arm raise magnet detent solenoid: Short circuit with power supply line)..........................................1136
			Failure code [DWN7KA] (Lift arm float magnet detent solenoid: Disconnection).................................................................1138
			Failure code [DWN7KB] (Lift arm float magnet detent solenoid: Short circuit).................................................................1140
			Failure code [DWN7KY] (Lift arm float magnet detent solenoid: Short circuit with power supply line)..........................................1142
			Failure code [DWN8KA] (Bucket tilt magnet detent solenoid: Disconnection)....................................................................1144
			Failure code [DWN8KB] (Bucket tilt magnet detent solenoid: Short circuit)....................................................................1146
			Failure code [DWN8KY] (Bucket tilt magnet detent solenoid: Shorted with the power source)....................................................1148
			Failure code [DX16KA] (Fan pump EPC solenoid: Disconnection).................................................................................1150
			Failure code [DX16KB] (Fan pump EPC solenoid: Short circuit).................................................................................1151
			Failure code [DX16KY] (Fan pump EPC solenoid: Short circuit with power supply line)..........................................................1152
			Failure code [DXH1KA] (Lockup ECMV solenoid: Disconnection)..................................................................................1154
			Failure code [DXH1KB] (Lockup ECMV solenoid: Short circuit)..................................................................................1156
			Failure code [DXH1KY] (Lockup ECMV solenoid: Short circuit with power supply line)...........................................................1158
			Failure code [DXH4KA] (1st clutch ECMV solenoid: Disconnection)..............................................................................1160
			Failure code [DXH4KB] (1st clutch ECMV solenoid: Short circuit)..............................................................................1162
			Failure code [DXH4KY] (1st clutch ECMV solenoid: Short circuit withpower supply line)........................................................1164
	Troubleshooting by failure code (Display of code), Part 10...........................................................................................1167
		Troubleshooting by failure code (Display of code), Part 10.......................................................................................1170
			Failure code [DXH5KA] (2nd clutch ECMV solenoid: Disconnection)..............................................................................1170
			Failure code [DXH5KB] (2nd clutch ECMV solenoid: Short circuit)..............................................................................1172
			Failure code [DXH5KY] (2nd clutch ECMV solenoid: Short circuit with power supply line).......................................................1174
			Failure code [DXH6KA] (3rd clutch ECMV solenoid: Disconnection)..............................................................................1176
			Failure code [DXH6KB] (3rd clutch ECMV solenoid: Short circuit)..............................................................................1178
			Failure code [DXH6KY] (3rd clutch ECMV solenoid: Short circuit with power supply line).......................................................1180
			Failure code [DXH7KA] (R clutch ECMV solenoid: Disconnection)................................................................................1182
			Failure code [DXH7KB] (R clutch ECMV solenoid: Short circuit)................................................................................1184
			Failure code [DXH7KY] (R clutch ECMV solenoid: Short circuit with power supply line).........................................................1186
			Failure code [DXH8KA] (F clutch ECMV solenoid: Disconnection)................................................................................1188
			Failure code [DXH8KB] (F clutch ECMV solenoid: Short circuit)................................................................................1190
			Failure code [DXH8KY] (F clutch ECMV solenoid: Short circuit with power supply line).........................................................1192
			Failure code [DXHHKA] (4th clutch ECMV solenoid: Disconnection)..............................................................................1194
			Failure code [DXHHKB] (4th clutch ECMV solenoid: Short circuit)..............................................................................1196
			Failure code [DXHHKY] (4th clutch ECMV solenoid: Short circuit with power supply line).......................................................1198
			Failure code [DXHJKA] (3-spool valve extend EPC solenoid: Disconnection).....................................................................1200
			Failure code [DXHJKB] (3-spool valve extend EPC solenoid: Short circuit).....................................................................1202
			Failure code [DXHJKY] (3-spool valve extend EPC solenoid: Short circuit with power supply line)..............................................1204
			Failure code [DXHKKA] (3-spool valve retract EPC solenoid: Disconnection)....................................................................1206
			Failure code [DXHKKB] (3-spool valve retract EPC solenoid: Short circuit)....................................................................1208
			Failure code [DXHKKY] (3-spool valve retract EPC solenoid: Short circuit with power supply line).............................................1210
			Failure code [DXHLKA] (Joystick steering right EPC solenoid: Disconnection)..................................................................1212
			Failure code [DXHLKB] (Joystick steering right EPC solenoid: Short circuit)..................................................................1214
			Failure code [DXHLKY] (Joystick steering right EPC solenoid: Short circuit with power supply line)...........................................1216
			Failure code [DXHMKA] (Joystick steering left EPC solenoid: Disconnection)...................................................................1218
			Failure code [DXHMKB] (Joystick steering left EPC solenoid: Short circuit)...................................................................1220
			Failure code [DXHMKY] (Joystick steering left EPC solenoid: Short circuit with power supply line)............................................1222
	Troubleshooting of electrical system (E-mode)........................................................................................................1225
		Troubleshooting of electrical system (E-mode)....................................................................................................1227
			Before carrying out troubleshooting for electrical system....................................................................................1227
			Information in troubleshooting table.........................................................................................................1230
			E-1 Engine does not start....................................................................................................................1232
			E-2 Wiper does not operate...................................................................................................................1238
			E-3 Windshield washer does not operate.......................................................................................................1242
			E-4 Headlamp, clearance lamp, tail lamp, and license lamp do not lightup or go off...........................................................1245
			E-5 Working lamp does not light up or go off.................................................................................................1253
			E-6 Turn signal lamp and hazard lamp do not light up or go off...............................................................................1258
			E-7 Brake lamp does not light or it keeps lighting up........................................................................................1264
			E-8 Backup lamp does not light or it keeps lighting up.......................................................................................1266
			E-9 Backup buzzer does not sound or it keeps sounding........................................................................................1268
			E-10 Horn does not sound or it keeps sounding................................................................................................1270
			E-11 Alarm buzzer does not sound or it keeps sounding........................................................................................1272
			E-12 Air conditioner does not operate or stop................................................................................................1274
			E-13 The KOMTRAX system does not work properly...............................................................................................1277
	Troubleshooting of hydraulic and mechanical system (H-mode)..........................................................................................1281
		Troubleshooting of hydraulic and mechanical system (H-mode)......................................................................................1283
			Method of using troubleshooting chart........................................................................................................1283
			Table of failure modes and causes............................................................................................................1286
			H-1 The machine does not start...............................................................................................................1290
			H-2 Torque converter lockup is not switched off (engine stalls) [Machinewith lockup clutch (if equipped)]....................................1292
			H-2 Torque converter lockup is not switched off (engine stalls) [Machinewith lockup clutch (if equipped)]....................................1292
			H-2 Torque converter lockup is not switched off (engine stalls) [Machine with lockup clutch (if equipped)]...................................1292
			H-3 Torque converter lockup is not switched on [Machine with lockup clutch (if equipped)]....................................................1293
			H-4 The travel speed is slow, the thrusting force is weak, the uphill traveling power is weak, and the gear is not shifted...................1294
			H-5 Shocks are large at the times of starting and shifting gear..............................................................................1296
			H-6 Time lag is large at the times of starting and shifting gear.............................................................................1298
			H-7 The torque converter oil temperature is high.............................................................................................1300
			H-8 Steering does not turn...................................................................................................................1301
			H-9 Steering does not turn [Machine with joystick steering (if equipped)]....................................................................1302
			H-10 Steering response is low................................................................................................................1303
			H-11 Turning, response of steering is poor [machine with joystick steering (if equipped)]....................................................1304
			H-12 Steering is heavy.......................................................................................................................1305
			H-13 When machine turns, it shakes or makes large shocks.....................................................................................1306
			H-14 When machine turns, it shakes or makes large shocks [machine with joystick steering (if equipped)]......................................1307
			H-15 The wheel brake does not work or does not work well.....................................................................................1308
			H-16 The wheel brake is not released or it drags.............................................................................................1309
			H-17 The parking brake does not work or does not work well...................................................................................1310
			H-18 The parking brake is not released or it drags (including emergency release system)......................................................1311
			H-19 Lift arm does not rise..................................................................................................................1312
			H-20 Lift arm speed is low or rising force of lift arm is insufficient.......................................................................1313
			H-21 When rising, the lift arm comes to move slowly at specific height.......................................................................1314
			H-22 The lift arm cylinder cannot hold down the bucket (Bucket floats).......................................................................1314
			H-23 Hydraulic drifts of the lift arm is large...............................................................................................1314
			H-24 The lift arm wobbles during operation...................................................................................................1314
			H-25 Bucket does not tilt back...............................................................................................................1315
			H-26 Bucket speed is low or tilting back force is insufficient...............................................................................1316
			H-27 The bucket comes to operate slowly in the midst of tilting-back.........................................................................1317
			H-28 The bucket cylinder cannot hold down the bucket.........................................................................................1317
			H-29 Hydraulic drifts of the bucket is large.................................................................................................1317
			H-30 The bucket wobbles during travel with cargo (The work equipment valve is set to “HOLD”).................................................1317
			H-31 Lift arm and bucket control levers do not move smoothly and are heavy...................................................................1318
			H-32 During operation of the machine, engine speed lowers remarkablyor engine stalls.........................................................1319
			H-33 Large shock is made when work equipment starts and stops................................................................................1319
			H-34 When work equipment circuit is relieved singly, other work equipment moves..............................................................1319
			H-35 ECSS does not operate, and pitching, bouncing occur.....................................................................................1320
	Troubleshooting of engine (S-mode)...................................................................................................................1323
		Troubleshooting of engine (S-mode)...............................................................................................................1325
		Method of using troubleshooting chart............................................................................................................1325
			S-1 Starting performance is poor.............................................................................................................1328
			S-2 Engine does not start....................................................................................................................1330
			S-3 Engine does not pick up smoothly.........................................................................................................1334
			S-4 Engine stops during operation............................................................................................................1335
			S-5 Engine does not rotate smoothly..........................................................................................................1336
			S-6 Engine lacks output (or lacks power).....................................................................................................1337
			S-7 Exhaust smoke is black (Incomplete combustion)...........................................................................................1338
			S-8 Oil is consumed much (or exhaust gas color is blue)......................................................................................1340
			S-9 Engine oil becomes contaminated quickly..................................................................................................1341
			S-10 Fuel consumption is excessive...........................................................................................................1342
			S-11 Coolant contains oil (blows back or reduces)............................................................................................1343
			S-12 Oil pressure drops......................................................................................................................1344
			S-13 Oil level rises (Water, fuel in oil)....................................................................................................1345
			S-14 Coolant temperature rises too high (Overheating)........................................................................................1347
			S-15 Abnormal noise is made..................................................................................................................1348
			S-16 Vibration is excessive..................................................................................................................1349
50 Disassembly and assembly..............................................................................................................................1351
	General information on disassembly andassembly.......................................................................................................1351
		General information on disassembly and assembly..................................................................................................1352
		How to read this manual..........................................................................................................................1352
		Coating materials list...........................................................................................................................1354
		Special tools list...............................................................................................................................1357
		Sketches of special tools........................................................................................................................1361
	Engine and cooling system............................................................................................................................1373
		Engine and cooling system........................................................................................................................1374
			Removal and installation of engine assembly..................................................................................................1374
			Removal and installation of hood.............................................................................................................1378
			Removal and installation of radiator assembly................................................................................................1381
			Removal and installation of aftercooler assembly.............................................................................................1384
			Removal and installation of oil cooler assembly..............................................................................................1386
			Removal and installation of cooling fan and drive motor assembly.............................................................................1388
			Removal and installation of fuel supply pump assembly........................................................................................1391
			Removal and installation of fuel injector assembly...........................................................................................1396
			Removal and installation of cylinder head assembly...........................................................................................1401
			Removal and installation of fuel tank assembly...............................................................................................1412
	Power train, Part 1..................................................................................................................................1417
		Power train, Part 1..............................................................................................................................1418
			Removal and installation of torque converter and transmission assembly.......................................................................1418
			Disassembly and assembly of torque converter assembly (Standard specification)...............................................................1424
			Disassembly and assembly of torque converter assembly (Lockup specification).................................................................1428
			Disassembly and assembly of transmission assembly............................................................................................1435
			Disassembly and assembly of transmission clutch pack assembly................................................................................1449
			Disassembly and assembly of parking brake assembly...........................................................................................1466
	Power train, Part 2..................................................................................................................................1475
		Power train, Part 2..............................................................................................................................1476
			Removal and installation of front axle assembly..............................................................................................1476
			Removal and installation of rear axle assembly...............................................................................................1478
			Disassembly and assembly of axle housing assembly............................................................................................1484
			Disassembly and assembly of differential assembly............................................................................................1493
	Undercarriage and frame..............................................................................................................................1513
		Undercarriage and frame..........................................................................................................................1514
			Removal and installation of centerhinge pin..................................................................................................1514
			Removal and installation of counterweight....................................................................................................1522
	Hydraulic system.....................................................................................................................................1525
		Hydraulic system.................................................................................................................................1526
		Removal and installation of steering demand valve assembly.......................................................................................1526
		Removal and installation of work equipment valve assembly........................................................................................1529
		Removal and installation of brake charge valve assembly..........................................................................................1532
		Removal and installation of hydraulic tank assembly..............................................................................................1533
		Removal and installation ofsteering and power train pump assembly................................................................................1535
		Removal and installation of workequipment and cooling fan pump assembly..........................................................................1537
	Work equipment.......................................................................................................................................1541
		Work equipment...................................................................................................................................1542
			Removal and installation of work equipment assembly..........................................................................................1542
	Cab and its attachments..............................................................................................................................1547
		Cab and its attachments..........................................................................................................................1548
			Removal and installation of operator's cab and floor frame assembly..........................................................................1548
			Removal and installation of operator's cab glass (stuck glass)...............................................................................1552
			Disassembly and assembly of operator's seat assembly.........................................................................................1560
	Electrical system....................................................................................................................................1571
		Electrical system................................................................................................................................1572
			Removal and installation of air conditioner unit assembly....................................................................................1572
			Removal and installation of engine controller assembly.......................................................................................1576
			Removal and installation of transmission controller assembly.................................................................................1577
			Removal and installation of KOMTRAX controller assembly......................................................................................1578
90 Diagrams and drawings.................................................................................................................................1581
	Hydraulic diagrams and drawings......................................................................................................................1581
		Hydraulic diagrams and drawings..................................................................................................................1582
		Power train hydraulic circuit diagram............................................................................................................1582
		Hydraulic circuit diagram........................................................................................................................1585
	Electrical diagrams and drawings.....................................................................................................................1588
		Electrical diagrams and drawings.................................................................................................................1590
			Electrical circuit diagram (1/2).............................................................................................................1590
			Electrical circuit diagram (2/2).............................................................................................................1592
			Connector arrangement diagram................................................................................................................1594

KOMATSU WA450-6, WA480-6 GALEO (KA SPEC) 6600 WHEEL LOADER SHOP MANUAL SEN00809-04 – PDF DOWNLOAD:

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