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Komatsu WA480-6 Wheel Loader Operation & Maintenance Manual SN 85001 And Up – PDF DOWNLOAD
Original price was: $42.95.$18.95Current price is: $18.95.
Komatsu WA480-6 Wheel Loader Operation & Maintenance Manual
Book Code : TEN00124-05
MACHINE MODEL SERIAL NUMBER
WA480-6 – 85001 and up
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Description
Komatsu WA480-6 Wheel Loader Operation & Maintenance Manual
FILE DETAILS:
Komatsu WA480-6 Wheel Loader Operation & Maintenance Manual
Size : 8.84 MB
Format : PDF
Language : English
Number of Pages: 337 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: WA480-6
Serial: 85001 and up
KOMATSU WA480-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN 85001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA480-6 Wheel Loader Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu WA480-6 Wheel Loader Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 7 USE OF MACHINE......................................................................... 7 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 NECESSARY INFORMATION...................................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NO. PLATE................................................................ 9 POSITION OF SERVICE METER.............................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS................................................................................... 11 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 18 SAFETY LABELS.......................................................................... 19 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 26 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 26 PREPARATIONS FOR SAFE OPERATION........................................................ 26 FIRE PREVENTION........................................................................ 28 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 29 DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 32 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 32 UNAUTHORIZED MODIFICATION.............................................................. 32 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 33 PRECAUTIONS FOR OPERATION.................................................................. 34 PRECAUTIONS FOR JOBSITE................................................................ 34 STARTING ENGINE........................................................................ 36 OPERATION.............................................................................. 38 TRANSPORTATION......................................................................... 45 TOWING................................................................................. 46 PRECAUTIONS FOR MAINTENANCE................................................................ 47 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 47 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 52 TIRES.................................................................................. 57 OPERATION...................................................................................... 60 GENERAL VIEW............................................................................... 61 GENERAL VIEW OF MACHINE................................................................ 61 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 62 EXPLANATION OF COMPONENTS.................................................................. 65 MACHINE MONITOR........................................................................ 65 SWITCHES............................................................................... 99 CONTROL LEVERS, PEDALS.................................................................114 STEERING TILT LOCK LEVER...............................................................119 CAP WITH LOCK..........................................................................119 FRAME LOCK BAR.........................................................................120 TOWING PIN.............................................................................121 GREASE PUMP............................................................................121 OPENING, CLOSING CAB DOORS, WINDOWS....................................................122 BACKUP ALARM...........................................................................126 FUSE...................................................................................127 SLOW BLOW FUSE.........................................................................128 POWER OUTLET...........................................................................129 AM/FM RADIO............................................................................130 AM/FM RADIO-CASSETTE STEREO............................................................136 HANDLING AUTO AIR CONDITIONER..........................................................144 AIR CONDITIONER........................................................................151 HANDLING CAB WIPER.....................................................................158 OPERATION..................................................................................159 CHECK BEFORE STARTING ENGINE, ADJUST...................................................159 STARTING ENGINE........................................................................177 CHECKS AFTER STARTING ENGINE...........................................................181 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................182 STOPPING ENGINE........................................................................184 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................185 TURNING................................................................................194 OPERATION OF WORK EQUIPMENT............................................................197 WORK POSSIBLE USING WHEEL LOADER.......................................................199 PRECAUTIONS FOR OPERATION..............................................................205 ADJUSTING WORK EQUIPMENT POSTURE.......................................................207 PARKING MACHINE........................................................................209 CHECKS AFTER COMPLETION OF OPERATION...................................................211 LOCKING................................................................................212 HANDLING THE TIRES.....................................................................213 TRANSPORTATION.............................................................................215 TRANSPORTATION PROCEDURE...............................................................215 LOADING, UNLOADING WORK WITH TRAILERS..................................................215 LIFTING MACHINE........................................................................219 COLD WEATHER OPERATION.....................................................................221 PRECAUTIONS FOR LOW TEMPERATURE........................................................221 PRECAUTIONS AFTER COMPLETION OF WORK...................................................222 AFTER COLD WEATHER.....................................................................222 LONG-TERM STORAGE..........................................................................223 BEFORE STORAGE.........................................................................223 DURING STORAGE.........................................................................223 AFTER STORAGE..........................................................................223 TROUBLESHOOTING............................................................................224 WHEN MACHINE RUNS OUT OF FUEL..........................................................224 METHOD OF TOWING MACHINE...............................................................224 IF BATTERY IS DISCHARGED...............................................................229 OTHER TROUBLE..........................................................................232 MAINTENANCE....................................................................................238 GUIDES TO MAINTENANCE......................................................................239 OUTLINES OF SERVICE........................................................................241 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................241 OUTLINE OF ELECTRIC SYSTEM.............................................................244 WEAR PARTS.................................................................................245 WEAR PARTS LIST........................................................................245 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................246 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................247 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....248 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................249 TORQUE LIST............................................................................249 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................250 MAINTENANCE SCHEDULE CHART.................................................................252 MAINTENANCE SCHEDULE CHART.............................................................252 SERVICE PROCEDURE..........................................................................254 INITIAL 250 HOURS SERVICE..............................................................254 INITIAL 1000 HOURS SERVICE.............................................................254 WHEN REQUIRED..........................................................................255 CHECK BEFORE STARTING..................................................................275 EVERY 50 HOURS SERVICE.................................................................276 EVERY 100 HOURS SERVICE................................................................277 EVERY 250 HOURS SERVICE................................................................279 EVERY 500 HOURS SERVICE................................................................287 EVERY 1000 HOURS SERVICE...............................................................290 EVERY 2000 HOURS SERVICE...............................................................295 EVERY 4000 HOURS SERVICE...............................................................301 EVERY 8000 HOURS SERVICE...............................................................304 SPECIFICATIONS.................................................................................306 SPECIFICATIONS.............................................................................307 ATTACHMENTS, OPTIONS...........................................................................308 SELECTING BUCKET AND TIRES.................................................................309 HANDLING TORQUE CONVERTER LOCK-UP..........................................................310 GENERAL LOCATIONS......................................................................310 METHOD OF OPERATION....................................................................311 WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED...............................................312 HANDLING JOYSTICK STEERING SYSTEM..........................................................313 EXPLANATION OF COMPONENTS..............................................................313 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................317 GETTING IN OR OUT OF OPERATOR'S CAB....................................................318 SEAT ADJUSTMENT........................................................................319 ADJUSTMENT OF JOYSTICK CONSOLE.........................................................321 OPERATION USING JOYSTICK LEVER AND OPERATION USING STEERING WHEEL......................322 PRECAUTIONS FOR STEERING WITH JOYSTICK.................................................323 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................323 HANDLING MULTI-FUNCTION LEVER..............................................................326 EXPLANATION OF COMPONENTS..............................................................326 USING FNR SWITCH TO CHANGE BETWEEN FORWARD AND REVERSE.................................331 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................333 BASIC PRECAUTIONS......................................................................333 INDEX..........................................................................................334
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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