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Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual SN 10001 and up – PDF DOWNLOAD
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Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual
Book Code: TEN00584-03
SERIAL NUMBERS 10001 and up
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Description
Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual
FILE DETAILS:
Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Wheel Loader
Manuals Type: Operation & Maintenance Manual
Machine Model: WA500-7
Serial Number: 1001 and up
Book Code: TEN00584-03
Language: English
Pages: 453
File Format: Portable Document Format (PDF)
KOMATSU WA500-7 WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN 10001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual
BEFORE READING THIS MANUAL (HM-0110-010-A-00-A) :
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Storage location for the Operation and Maintenance Manual: On inside of left door If this manual is lost or damaged, contact and tell your distributor about the machine model name and the serial No. immediately to arrange for its replacement.
- For details regarding the machine model name and the serial No., see the machine serial No. plate. In order to arrange the proper Operation and Maintenance Manual, you will need to provide the machine model name and the serial No. to your Komatsu distributor.
- This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in { }. The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
TABLE OF CONTENTS:
Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual
COVER...................................................................................... 1 FOREWORD .................................................................................. 2 BEFORE READING THIS MANUAL ............................................................ 3 SAFETY INFORMATION .................................................................... 4 INTRODUCTION .......................................................................... 5 USE OF MACHINE .................................................................... 5 DIRECTIONS OF MACHINE ............................................................. 5 VISIBILITY FROM OPERATOR'S SEAT ................................................... 5 PRODUCT INFORMATION ................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE ...................... 7 EPA REGULATIONS, ENGINE SERIAL NO. PLATE .......................................... 7 SERVICE METER LOCATION ............................................................ 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ....................................... 8 CONTENTS .............................................................................. 9 SAFETY .................................................................................... 12 SAFETY ................................................................................ 13 SAFETY LABELS ......................................................................... 15 LOCATION OF SAFETY LABELS ......................................................... 16 SAFETY LABELS ..................................................................... 17 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ............................... 24 PRECAUTIONS BEFORE STARTING OPERATION ............................................. 24 PREPARATIONS FOR SAFE OPERATION ................................................... 25 FIRE PREVENTION ................................................................... 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE ........................................ 29 DO NOT GET CAUGHT IN WORK EQUIPMENT ............................................... 32 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES ...................................... 32 UNAUTHORIZED MODIFICATION ......................................................... 32 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS .................................... 33 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ................................... 33 PRECAUTIONS FOR OPERATION ............................................................. 34 PRECAUTIONS FOR JOBSITE ........................................................... 34 STARTING ENGINE ................................................................... 37 OPERATION ......................................................................... 39 TRANSPORTATION .................................................................... 45 TOWING ............................................................................ 46 PRECAUTIONS FOR MAINTENANCE ........................................................... 47 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ............................ 47 PRECAUTIONS FOR INSPECTION AND MAINTENANCE ........................................ 51 TIRES ............................................................................. 55 OPERATION ................................................................................. 56 GENERAL VIEW .......................................................................... 57 GENERAL VIEW OF MACHINE ........................................................... 57 GENERAL VIEW OF CONTROLS AND GAUGES ............................................... 59 MACHINE MONITOR ................................................................... 61 EXPLANATION OF COMPONENTS ............................................................. 63 MACHINE MONITOR ................................................................... 63 SWITCHES ..........................................................................159 CONTROL LEVERS AND PEDALS .........................................................174 CAP WITH LOCK .....................................................................181 FRAME LOCK BAR ....................................................................183 TOWING PIN ........................................................................184 BACKUP ALARM ......................................................................185 BATTERY DISCONNECT SWITCH .........................................................186 SYSTEM OPERATING LAMP .............................................................188 OPEN AND CLOSE CAB DOOR ...........................................................189 FUSE ..............................................................................193 SLOW BLOW FUSE ....................................................................195 AUXILIARY ELECTRIC POWER ..........................................................196 OPTIONAL POWER SUPPLY OUTLET ......................................................197 HANDLING RADIO ....................................................................198 HANDLING AUTO AIR CONDITIONER .....................................................203 HANDLING FRONT WIPER ..............................................................214 FIRE EXTINGUISHER .................................................................215 HANDLING REAR VIEW MONITOR ........................................................216 HANDLING KDPF .....................................................................217 HANDLING Komatsu Closed Crankcase Ventilation (KCCV) ..............................225 HANDLING MACHINES EQUIPPED WITH KOMTRAX ...........................................226 MACHINE OPERATIONS AND CONTROLS .......................................................228 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ......................................228 STARTING ENGINE ...................................................................250 CHECKS AFTER STARTING ENGINE ......................................................253 STOPPING ENGINE ...................................................................256 MACHINE OPERATION .................................................................257 STEERING MACHINE ..................................................................268 WORK EQUIPMENT CONTROLS AND OPERATIONS ............................................272 RECOMMENDED APPLICATIONS ..........................................................274 RULES FOR OPERATION ...............................................................291 REMOVING AND INSTALLING BUCKET ....................................................293 REMOTE POSITIONER .................................................................296 PARKING MACHINE ...................................................................300 CHECK AFTER FINISHING WORK ........................................................302 LOCKING ...........................................................................303 HANDLING TIRES ....................................................................304 TRANSPORTATION ........................................................................306 TRANSPORTATION PROCEDURE ..........................................................306 LOADING AND UNLOADING WITH TRAILER ................................................307 LIFTING MACHINE ...................................................................311 COLD WEATHER OPERATION ................................................................313 COLD WEATHER OPERATION INFORMATION ................................................313 LONG-TERM STORAGE .....................................................................315 BEFORE STORAGE ....................................................................315 DURING STORAGE ....................................................................315 AFTER STORAGE .....................................................................315 STARTING MACHINE AFTER LONG-TERM STORAGE ..........................................315 TROUBLES AND ACTIONS ..................................................................316 RUNNING OUT OF FUEL ...............................................................316 TOWING MACHINE ....................................................................317 DISCHARGED BATTERY ................................................................322 OTHER TROUBLE .....................................................................327 MAINTENANCE ...............................................................................332 RULES FOR MAINTENANCE .................................................................333 SERVICE METER READING .............................................................333 KOMATSU GENUINE REPLACEMENT PARTS .................................................333 KOMATSU GENUINE LUBRICANTS ........................................................333 ALWAYS USE CLEAN WASHER FLUID .....................................................333 FRESH AND CLEAN LUBRICANTS ........................................................333 CHECK DRAINED OIL AND USED FILTER .................................................333 CAUTION FOR REFILLING OIL OR FUEL .................................................333 WELDING INSTRUCTIONS ..............................................................333 DO NOT DROP THINGS INSIDE MACHINE .................................................333 PRECAUTIONS FOR KDPF ..............................................................333 DUSTY JOBSITE .....................................................................334 AVOID MIXING OIL ..................................................................334 LOCKING INSPECTION COVERS .........................................................334 BLEEDING AIR FROM HYDRAULIC CIRCUIT ...............................................334 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES .......................................334 CHECKS AFTER INSPECTION AND MAINTENANCE ...........................................334 FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ..............................334 CLOSE ENGINE SIDE COVER SECURELY ..................................................334 OUTLINE OF MAINTENANCE ................................................................335 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ............................335 HANDLING ELECTRICAL COMPONENTS ....................................................339 STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS .........................................340 TIGHTENING TORQUE LIST ............................................................340 MAINTENANCE SCHEDULE ..................................................................341 MAINTENANCE SCHEDULE TABLE ........................................................341 MAINTENANCE PROCEDURE .................................................................343 EVERY 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 50 HOURS) ..........................343 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) ....................343 WHEN REQUIRED .....................................................................344 CHECKS BEFORE STARTING ............................................................368 EVERY 50 HOURS MAINTENANCE ........................................................369 EVERY 100 HOURS MAINTENANCE .......................................................370 EVERY 250 HOURS MAINTENANCE .......................................................375 EVERY 500 HOURS MAINTENANCE .......................................................380 EVERY 1000 HOURS MAINTENANCE ......................................................385 EVERY 2000 HOURS MAINTENANCE ......................................................390 EVERY 4000 HOURS MAINTENANCE ......................................................400 EVERY 4500 HOURS MAINTENANCE ......................................................406 EVERY 8000 HOURS MAINTENANCE ......................................................407 EVERY 9000 HOURS MAINTENANCE ......................................................408 SPECIFICATIONS ............................................................................410 SPECIFICATIONS ........................................................................411 ATTACHMENTS AND OPTIONS ...................................................................414 SELECTING BUCKET AND TIRES ............................................................415 HANDLING JOYSTICK STEERING SYSTEM .....................................................416 EXPLANATION OF COMPONENTS .........................................................416 FUNCTION AND STRUCTURE OF JOYSTICK STEERING .......................................422 PRECAUTIONS WHEN HANDLING JOYSTICK STEERING .......................................423 OPERATION METHOD OF JOYSTICK STEERING .............................................424 GETTING ON OR OFF MACHINE .........................................................427 ADJUST JOYSTICK CONSOLE ...........................................................428 HANDLING MULTI-FUNCTION LEVER .........................................................434 EXPLANATION OF COMPONENTS AND SWITCHES ............................................434 DISPLAY OF LIQUID CRYSTAL UNIT ....................................................439 REPLACEMENT PARTS .........................................................................442 SAFETY CRITICAL PARTS .................................................................443 SAFETY CRITICAL PARTS LIST ........................................................443 CONSUMABLE PARTS ......................................................................444 CONSUMABLE PARTS LIST .............................................................444 RECOMMENDED FUEL, COOLANT, AND LUBRICANT ..............................................445 LUBRICATION CHART .................................................................445 LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE AND RECOMMENDED GENUINE LUBRICANTS ....447 RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ........449 INDEX .....................................................................................450
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
