KOMATSU WA600-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:52001 & UP) KOMATSU WA600-3 – PDF DOWNLOAD

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KOMATSU WA600-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:52001 & UP) KOMATSU WA600-3

KOMATSU WA600-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:52001 & UP) KOMATSU WA600-3 – PDF DOWNLOAD:

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KOMATSU WA600-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:52001 & UP) KOMATSU WA600-3

• Operators and maintenance personnel must always do as follows before beginning operation or maintenance.
• Always be sure to read and understand this manual thoroughly before performing operation and maintenance.
• Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully.
• Keep this manual in the storage location for the operation and maintenance manual given below, and have all personnel read it periodically.
• If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners together with the machine.
• Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

 TABLE OF CONTENTS:

KOMATSU WA600-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:52001 & UP) KOMATSU WA600-3

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  6
	INTRODUCTION...............................................................................  8
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  8
	NECESSARY INFORMATION......................................................................  9
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  9
		ENGINE SERIAL NO. PLATE AND POSITION...................................................  9
		POSITION OF SERVICE METER.............................................................. 10
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10
	CONTENTS................................................................................... 11
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 17
		LOCATION OF SAFETY LABELS.............................................................. 18
	GENERAL PRECAUTIONS........................................................................ 24
	PRECAUTIONS FOR OPERATION.................................................................. 33
		STARTING ENGINE........................................................................ 33
		OPERATION.............................................................................. 35
		TRANSPORTATION......................................................................... 41
		BATTERY................................................................................ 42
		TOWING................................................................................. 44
	PRECAUTIONS FOR MAINTENANCE................................................................ 45
	PRECAUTIONS WITH TIRES..................................................................... 52
OPERATION...................................................................................... 54
	GENERAL VIEW............................................................................... 55
		GENERAL VIEW OF MACHINE................................................................ 55
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56
	EXPLANATION OF COMPONENTS.................................................................. 58
		MACHINE MONITOR........................................................................ 58
		SWITCHES............................................................................... 72
		CONTROL LEVERS, PEDALS................................................................. 80
		STEERING COLUMN TILT LEVER............................................................. 84
		CAP WITH LOCK.......................................................................... 85
		SAFETY BAR............................................................................. 86
		TOWING PIN............................................................................. 86
		GREASE PUMP............................................................................ 87
		BACKUP ALARM........................................................................... 87
		DUST INDICATOR......................................................................... 87
		CAB DOOR OPEN LOCK..................................................................... 88
		TOOL BOX............................................................................... 88
		OIL FILLER LOCATION.................................................................... 88
		FUSE................................................................................... 88
		SLOW BLOW FUSE......................................................................... 90
		LUNCH BOX TRAY......................................................................... 90
		POWER OUTLET........................................................................... 90
	OPERATION.................................................................................. 91
		CHECK BEFORE STARTING ENGINE, ADJUST................................................... 91
		STARTING ENGINE........................................................................106
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................108
		STOPPING ENGINE........................................................................110
		CHECK AFTER STOPPING ENGINE............................................................110
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................111
		TURNING................................................................................116
		OPERATION OF WORK EQUIPMENT............................................................117
		WORK POSSIBLE USING WHEEL LOADER.......................................................119
		PRECAUTIONS FOR OPERATION..............................................................125
		ADJUSTING WORK EQUIPMENT POSTURE.......................................................127
		REMOVAL AND INSTALLATION OF THE BUCKET.................................................129
		PARKING MACHINE........................................................................133
		CHECKS AFTER COMPLETION OF OPERATION...................................................135
		LOCKING................................................................................135
		HANDLING THE TIRES.....................................................................136
	TRANSPORTATION.............................................................................138
		TRANSPORTATION PROCEDURE...............................................................138
		LOADING, UNLOADING WORK................................................................138
		METHOD OF SECURING MACHINE.............................................................138
		METHOD OF LIFTING MACHINE..............................................................140
	COLD WEATHER OPERATION.....................................................................143
		PRECAUTIONS FOR LOW TEMPERATURE........................................................143
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................144
		AFTER COLD WEATHER.....................................................................145
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................145
	LONG-TERM STORAGE..........................................................................146
		BEFORE STORAGE.........................................................................146
		DURING STORAGE.........................................................................146
		AFTER STORAGE..........................................................................146
	TROUBLESHOOTING............................................................................147
		WHEN MACHINE RUNS OUT OF FUEL..........................................................147
		METHOD OF TOWING MACHINE...............................................................148
		IF BATTERY IS DISCHARGED...............................................................151
		OTHER TROUBLE..........................................................................154
MAINTENANCE....................................................................................158
	GUIDES TO MAINTENANCE......................................................................159
	OUTLINES OF SERVICE........................................................................161
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................161
		OUTLINE OF ELECTRIC SYSTEM.............................................................164
	WEAR PARTS.................................................................................165
		WEAR PARTS LIST........................................................................165
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................166
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................167
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....168
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................169
		TORQUE LIST............................................................................169
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................170
		SAFETY CRITICAL PARTS..................................................................170
	MAINTENANCE SCHEDULE CHART.................................................................171
		MAINTENANCE SCHEDULE CHART.............................................................171
	SERVICE PROCEDURE..........................................................................173
		INITIAL 250 HOURS SERVICE..............................................................173
		INITIAL 2000 HOURS SERVICE.............................................................173
		WHEN REQUIRED..........................................................................174
		CHECK BEFORE STARTING..................................................................190
		EVERY 50 HOURS SERVICE.................................................................191
		EVERY 100 HOURS SERVICE................................................................192
		EVERY 250 HOURS SERVICE................................................................193
		EVERY 500 HOURS SERVICE................................................................201
		EVERY 1000 HOURS SERVICE...............................................................206
		EVERY 2000 HOURS SERVICE...............................................................213
		EVERY 4000 HOURS SERVICE...............................................................220
SPECIFICATIONS.................................................................................222
	SPECIFICATIONS.............................................................................223
ATTACHMENTS, OPTIONS...........................................................................224
	SELECTING BUCKET AND TIRES.................................................................225
	HANDLING AUTO-GREASING SYSTEM..............................................................226
		METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................226
		PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................231
		TROUBLESHOOTING........................................................................231
	HANDLING AUTOMATIC SHIFT SYSTEM............................................................232
		METHOD OF OPERATION....................................................................232
		PRECAUTION WHEN CHANGING DIRECTION.....................................................233
	HANDLING E.C.S.S.(ELECTRONIC CONTROLLED SUSPENSION SYSTEM).................................234
		STRUCTURE AND FUNCTION OF E.C.S.S......................................................234
		METHOD OF OPERATING E.C.S.S............................................................234
		PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH.............................................234
		PRECAUTIONS WHEN HANDLING ACCUMULATOR..................................................235
		REMOVAL OF E.C.S.S. PIPING.............................................................235
	HANDLING JOYSTICK STEERING SYSTEM..........................................................236
		STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................236
		OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................240
		PRECAUTIONS FOR STEERING WITH JOYSTICK.................................................242
		ADJUSTMENT OF JOYSTICK CONSOLE.........................................................243
	HANDLING AIR-SUSPENSION SEAT...............................................................244
		SEAT ADJUSTMENT........................................................................244
	FAILURE DISPLAY ON MAIN MONITOR............................................................246
		FAILURE CODE ON MAIN MONITOR...........................................................246
		FAILURE CODE ON AUTOMATIC SHIFT, E.C.S.S. AND JOYSTICK STEERING SYSTEM.................246
	CAR RADIO..................................................................................247
		EXPLANATION OF COMPONENTS..............................................................247
		METHOD OF USE..........................................................................250
		PRECAUTIONS WHEN USING.................................................................252
	AM/FM RADIO-CASSETTE STEREO................................................................253
		EXPLANATION OF COMPONENTS..............................................................253
		METHOD OF OPERATION....................................................................258
		PRECAUTIONS FOR USE....................................................................260
	AIR CONDITIONER............................................................................261
		GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL........................................261
		METHOD OF OPERATION....................................................................264
INDEX..........................................................................................266

 PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.