KOMATSU WA600-5 GALEO WHEEL LOADER FIELD ASSEMBLY INSTRUCTION MANUAL(SN:60001 & UP) KOMATSU WA600-5 – PDF DOWNLOAD

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KOMATSU WA600-5 GALEO WHEEL LOADER FIELD ASSEMBLY INSTRUCTION MANUAL(SN:60001 & UP) KOMATSU WA600-5

KOMATSU WA600-5 GALEO WHEEL LOADER FIELD ASSEMBLY INSTRUCTION MANUAL(SN:60001 & UP) KOMATSU WA600-5 – PDF DOWNLOAD: 

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TABLE OF CONTENTS:

KOMATSU WA600-5 GALEO WHEEL LOADER FIELD ASSEMBLY INSTRUCTION MANUAL(SN:60001 & UP) KOMATSU WA600-5

COVER........................................................................................... 1
CONTENTS........................................................................................ 2
1 BLOCK OUTLINE................................................................................. 4
2 PRINCIPAL COMPONENT DIMENSION TABLE........................................................... 5
3 WORK SPACE LAYOUT............................................................................. 6
4 GENERAL ASSEMBLY SCHEDULE..................................................................... 7
5 LIST OF EQUIPMENT, JIGS, TOOLS AND CONSUMABLES................................................ 8
6 OIL, GREASE AND PAINTS .......................................................................11
7 ASSEMBLY PROCEDURE............................................................................12
	0010 OIL AND COOLANT........................................................................12
	0020 OIL AND COOLANT CAPACITY ..............................................................13
	0030 SETTING THE FRONT AXLE AND BARE MACHINE TO STATIONARY POSITION.........................14
	0040 INSTALLING THE FRONT AXLE..............................................................15
	0060 CONNECTING THE DRIVE SHAFT ............................................................16
	0065 CONNECTING THE BRAKE PIPE .............................................................17
	0066 CONNECTING THE BRAKE PIPE (BRAKE COOLING SPECIFICATION) ...............................18
	0070 INSTALLING TIRE AND RIM ASSEMBLY ......................................................19
	0080 INSTALLING STEP .......................................................................20
	0090 INSTALLING CAB (1) ....................................................................21
	0100 INSTALLING CAB (2) (AJSS SPECIFICATION)................................................22
	0110 INSTALLING CAB (2) (STEERING WHEEL SPECIFICATION) .....................................23
	0115 INSTALLING CAB (2) (AJSS AND STEERING WHEEL SPECIFICATION).............................24
	0120 INSTALLING CAB (3) ....................................................................25
	0130 INSTALLING CAB (4) (AJSS SPECIFICATION) ...............................................26
	0140 INSTALLING CAB (4) (STEERING WHEEL SPECIFICATION) .....................................27
	0141 INSTALLING CAB (5) (STEERING WHEEL SPECIFICATION) .....................................28
	0145 INSTALLING CAB (6) (AJSS AND STEERING WHEEL SPECIFICATION) ............................29
	0150 INSTALLING CAB HARNESS (1/2)...........................................................30
	0160 INSTALLING CAB HARNESS (2/2)...........................................................31
	0170 INSTALLING CAB DUCT (1/3) .............................................................32
	0180 INSTALLING CAB DUCT (2/3) .............................................................33
	0190 INSTALLING CAB DUCT (3/3) .............................................................34
	0195 INSTALLATION OF YELLOW ROTARY LAMP ....................................................35
	0200 INSTALLING FRONT FENDER ...............................................................36
	0210 INSTALLING FRONT LIGHT SUPPORT AND CONNECTION..........................................37
	0220 INSTALLING MUFFLER STACK AND MIRROR ...................................................38
	0230 INSTALLING COUNTERWEIGHT (STANDARD AND 1 TON HEAVIER COUNTERWEIGHT SPECIFICATIONS) ....39
	0235 INSTALLING COUNTERWEIGHT (LOAD AND CARRY SPECIFICATION)................................40
	0240 INSTALLING PIN (STANDARD AND EU SPECIFICATIONS) .......................................41
	0250 INSTALLING REAR ACCESS LADDER AND L.H. PLATFORM........................................42
	0260 INSTALLING THE LEFT HANDRAIL...........................................................43
	0270 INSTALLING RIGHT PLATFORM AND R.H. HANDRAIL............................................44
	0275 INSTALLING FIRE EXTINGUISHER...........................................................45
	0280 INSTALLING THE REAR FENDER MUDGUARD PLATE .............................................46
	0290 INSTALLING REAR FENDER ................................................................47
	0300 INSTALLING CAB UNDERCOVER..............................................................48
	0310 CHECKING OF SECTIONS ..................................................................49
	0320 AIR BLEEDING OF WORK EQUIPMENT HYDRAULIC CIRCUIT AND RESPECTIVE CYLINDERS..............50
	0330 STARTING ENGINE (1/2) .................................................................51
	0340 STARTING ENGINE (2/2)..................................................................52
	0345 BLEEDING AIR FROM BRAKE SYSTEM ........................................................53
	0350 INSTALLING LIFT ARM AND BELL CRANK ASSEMBLY............................................54
	0360 INSTALLING BUCKET CYLINDER (BELL CRANK SIDE)...........................................55
	0370 INSTALLING BUCKET (1/3)................................................................56
	0380 INSTALLING BUCKET (2/3) ...............................................................57
	0390 INSTALLING BUCKET (3/3) ...............................................................58
	0400 GREASING (1ST TIME) ...................................................................59
	0410 INSTALLING LIFT ARM POSITIONER.........................................................60
	0420 CONTENTS OF ADJUSTMENT ITEMS ..........................................................61
	0430 SETTING OF MACHINE MONITOR ............................................................62
	0440 ADJUSTMENT OF WORK EQUIPMENT CONTROLLER LIFT ARM ANGLE ................................63
	0450 ADJUSTMENT OF WORK EQUIPMENT EPC STARTING CURRENT (1/2)................................64
	0460 ADJUSTMENT OF WORK EQUIPMENT EPC STARTING CURRENT (2/2) ...............................65
	0470 ADJUSTMENT OF BUCKET POSITIONER (1/2) .................................................66
	0480 ADJUSTMENT OF BUCKET POSITIONER (2/2)..................................................67
	0490 ADJUSTMENT OF LOAD METER LIFT ARM ANGLE................................................68
	0500 LOAD METER NO-LOAD CALIBRATION ........................................................69
	0510 DELETING THE ELECTRICAL SYSTEM FAILURE HISTORY (1/2) ..................................70
	0520 DELETING THE ELECTRICAL SYSTEM FAILURE HISTORY (2/2)...................................71
	0530 INSTALLING THE FLOOR MAT (AJSS SPECIFICATION) .........................................72
	0540 INSTALLING THE FLOOR MAT (STEERING WHEEL SPECIFICATION) ...............................73
	0550 RUNNING-IN PROCEDURE (1/2) ............................................................74
	0560 RUNNING-IN PROCEDURE (2/2) ............................................................75
	0570 GREASING (2ND TIME) ...................................................................76
	0580 TOUCH UP WORK .........................................................................77
	0590 ON USE OF STARTER KIT (DUMMY HARNESS) AND PRECAUTION ON ITS USE .......................78
	0600 STARTER KIT (DUMMY HARNESS) ASSEMBLING PROCEDURE.......................................79
FIELD ASSEMBLY INSPECTION REPORT................................................................80

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]