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Komatsu WA600-6 Wheel Loader Operation & Maintenance Manual 60436 and up – PDF DOWNLOAD
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Komatsu WA600-6 Wheel Loader Operation & Maintenance Manual
SERIAL NUMBERS 60436 and up
Book Code : TEN00296-02
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Description
Komatsu WA600-6 Wheel Loader Operation & Maintenance Manual
TABLE OF CONTENTS:
Komatsu WA600-6 Wheel Loader Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 NECESSARY INFORMATION...................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 POSITION OF SERVICE METER.............................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27 PREPARATIONS FOR SAFE OPERATION........................................................ 27 FIRE PREVENTION........................................................................ 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30 DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 33 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 33 UNAUTHORIZED MODIFICATION.............................................................. 33 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 34 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 34 PRECAUTIONS FOR OPERATION.................................................................. 35 PRECAUTIONS FOR JOBSITE................................................................ 35 STARTING ENGINE........................................................................ 37 OPERATION.............................................................................. 40 TRANSPORTATION......................................................................... 47 TOWING................................................................................. 48 PRECAUTIONS FOR MAINTENANCE................................................................ 49 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 49 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 54 TIRES.................................................................................. 59 OPERATION...................................................................................... 62 GENERAL VIEW............................................................................... 63 GENERAL VIEW OF MACHINE................................................................ 63 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 64 EXPLANATION OF COMPONENTS.................................................................. 70 MACHINE MONITOR........................................................................ 70 SWITCHES...............................................................................111 CONTROL LEVERS, PEDALS.................................................................136 CAP WITH LOCK..........................................................................143 FRAME LOCK BAR.........................................................................145 TOWING PIN.............................................................................146 BACKUP ALARM...........................................................................146 OPENING, CLOSING CAB DOORS, WINDOWS....................................................147 HANDLING CAB WIPER.....................................................................150 DUST INDICATOR.........................................................................151 FUSE...................................................................................152 CIRCUIT BREAKER........................................................................154 SLOW BLOW FUSE.........................................................................155 LUNCH BOX TRAY.........................................................................155 TOOL BOX...............................................................................155 GREASE PUMP............................................................................155 LOCATION OF FIRE EXTINGUISHER..........................................................156 POWER OUTLET...........................................................................156 AM/FM RADIO-CASSETTE STEREO............................................................157 AIR CONDITIONER........................................................................166 OPERATION..................................................................................181 CHECK BEFORE STARTING ENGINE, ADJUST...................................................181 STARTING ENGINE........................................................................200 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................202 STOPPING ENGINE........................................................................205 CHECK AFTER STOPPING ENGINE............................................................205 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................206 TURNING................................................................................214 OPERATION OF WORK EQUIPMENT............................................................216 SEMI AUTO DIGGING OPERATIONS...........................................................218 REMOTE POSITIONER......................................................................219 WORK POSSIBLE USING WHEEL LOADER.......................................................221 PRECAUTIONS FOR OPERATION..............................................................241 REMOVAL AND INSTALLATION OF THE BUCKET.................................................244 PARKING MACHINE........................................................................248 CHECKS AFTER COMPLETION OF OPERATION...................................................250 LOCKING................................................................................250 HANDLING THE TIRES.....................................................................251 TRANSPORTATION.............................................................................254 TRANSPORTATION PROCEDURE...............................................................254 LOADING, UNLOADING WORK................................................................254 METHOD OF SECURING MACHINE.............................................................254 METHOD OF LIFTING MACHINE..............................................................256 PRECAUTIONS WHEN DISASSEMBLY OR REASSEMBLING WORK EQUIPMENT............................259 COLD WEATHER OPERATION.....................................................................260 PRECAUTIONS FOR LOW TEMPERATURE........................................................260 PRECAUTIONS AFTER COMPLETION OF WORK...................................................261 AFTER COLD WEATHER.....................................................................261 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................262 LONG-TERM STORAGE..........................................................................263 BEFORE STORAGE.........................................................................263 DURING STORAGE.........................................................................263 AFTER STORAGE..........................................................................263 TROUBLESHOOTING............................................................................264 WHEN MACHINE RUNS OUT OF FUEL..........................................................264 METHOD OF TOWING MACHINE...............................................................264 IF BATTERY IS DISCHARGED...............................................................269 METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED.............................273 OTHER TROUBLE..........................................................................274 MAINTENANCE....................................................................................278 GUIDES TO MAINTENANCE......................................................................279 OUTLINES OF SERVICE........................................................................281 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................281 OUTLINE OF ELECTRIC SYSTEM.............................................................285 WEAR PARTS.................................................................................286 WEAR PARTS LIST........................................................................287 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................288 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................289 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....291 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................292 TORQUE LIST............................................................................292 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................294 SAFETY CRITICAL PARTS..................................................................295 MAINTENANCE SCHEDULE CHART.................................................................297 MAINTENANCE SCHEDULE CHART.............................................................297 SERVICE PROCEDURE..........................................................................299 INITIAL 10 HOURS SERVICE (SERVICE FOR FIRST 50 HOURS ON NEW MACHINE)...................299 INITIAL 250 HOURS SERVICE..............................................................299 WHEN REQUIRED..........................................................................300 CHECK BEFORE STARTING..................................................................330 EVERY 50 HOURS SERVICE.................................................................331 EVERY 100 HOURS SERVICE................................................................332 EVERY 250 HOURS SERVICE................................................................337 EVERY 500 HOURS SERVICE................................................................340 EVERY 1000 HOURS SERVICE...............................................................348 EVERY 2000 HOURS SERVICE...............................................................353 EVERY 4000 HOURS SERVICE...............................................................361 EVERY 8000 HOURS SERVICE...............................................................366 SPECIFICATIONS.................................................................................368 SPECIFICATIONS.............................................................................369 ATTACHMENTS, OPTIONS...........................................................................374 HANDLING STEERING WHEEL SPECIFICATION MACHINE..............................................375 EXPLANATION OF COMPONENTS..............................................................375 FUNCTIONS OF STEERING WHEEL SPECIFICATION MACHINE......................................385 SELECTING BUCKET AND TIRES.................................................................395 STARTING IN COLD AREAS.....................................................................396 ELECTRIC HEATER........................................................................396 HANDLING LOAD METER........................................................................400 OUTLINE OF LOAD METER..................................................................400 PRINCIPLE OF LOAD METER MEASUREMENT....................................................402 POINTS TO REMEMBER TO ENSURE HIGH ACCURACY.............................................403 USING LOAD METER.......................................................................405 HANDLING AUTO-GREASING SYSTEM..............................................................433 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................433 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................440 TROUBLESHOOTING........................................................................440 HANDLING QUICK COUPLER CONTROL SYSTEM......................................................441 EXPLANATION OF COMPONENTS..............................................................441 FUNCTION AND METHOD OF OPERATION OF QUICK COUPLER SWITCH...............................444 METHOD OF REMOVING AND INSTALLING ATTACHMENT...........................................446 INSPECTION AND MAINTENANCE.............................................................451 METHOD OF TURNING BOTTOM FRONT WORKING LAMP ON/OFF.....................................452 HANDLING BATTERY DISCONNECTOR SWITCH.......................................................453 EXPLANATION OF COMPONENTS..............................................................453 HANDLING...............................................................................453 HANDLING STARTING AID CONNECTOR............................................................455 HANDLING REAR FENDER.......................................................................457 HANDLING...............................................................................457 METHOD OF USING 3 LEVERS...................................................................458 EXPLANATION OF COMPONENTS..............................................................458 HANDLING MACHINES EQUIPPED WITH VHMS.......................................................460 VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................460 VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................460 INDEX..........................................................................................462
KOMATSU WA600-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL 60436 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA600-6 Wheel Loader Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine.
- Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Main Control Box If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-6)”.
- This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
