KOMATSU WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WA700-3 – PDF DOWNLOAD

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KOMATSU WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WA700-3

KOMATSU WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WA700-3 – PDF DOWNLOAD:

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KOMATSU WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WA700-3

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU WA700-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) KOMATSU WA700-3

MAIN MENU............................................................................  0
COVER PAGE...........................................................................  1
1.  FOREWORD.........................................................................  2
2.  SAFETY INFORMATION...............................................................  3
3.  INTRODUCTION.....................................................................  4
4.  LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....................  5
5.  CONTENTS.........................................................................  6
SAFETY............................................................................... 10
	6.  GENERAL PRECAUTIONS.......................................................... 11
	7.  PRECAUTIONS DURING OPERATION................................................. 16
		7.1  BEFORE STARTING ENGINE.................................................. 16
		7.2  AFTER STARTING ENGINE................................................... 19
		7.3  TRANSPORTATION.......................................................... 27
		7.4  BATTERY................................................................. 28
		7.5  TOWING.................................................................. 30
	8.  PRECAUTIONS FOR MAINTENANCE.................................................. 31
		8.1 BEFORE CARRYING OUT MAINTENANCE.......................................... 31
		8.2  DURING MAINTENANCE...................................................... 36
		8.3  TIRES................................................................... 42
	9.  POSITION FOR ATTACHING SAFETY LABELS......................................... 44
OPERATION............................................................................ 49
	10.  GENERAL VIEW................................................................ 50
		10.1  GENERAL VIEW OF MACHINE................................................ 50
		10.2  GENERAL VIEW OF CONTROLS AND GAUGES.................................... 51
	11.  EXPLANATION OF COMPONENTS................................................... 52
		11.1  MACHINE MONITOR........................................................ 52
		11.2  SWITCHES............................................................... 62
		11.3  CONTROL LEVERS, PEDALS................................................. 71
		11.4  STEERING COLUMN TILT LEVER............................................. 76
		11.5  CAP WITH LOCK.......................................................... 76
		11.6  ENGINE EMERGENCY STOP SWITCH AND FUEL STOP LEVER....................... 77
		11.7  SAFETY BAR............................................................. 77
		11.8  TOWING PIN............................................................. 78
		11.9  GREASE PUMP............................................................ 79
		11.10  BACKUP ALARM.......................................................... 79
		11.11  DOOR-OPEN LOCK........................................................ 79
		11.12  TOOL BOX.............................................................. 79
		11.13  FUSE.................................................................. 80
		11.14 SLOW-BLOW FUSE......................................................... 81
		11.15  LUNCH BOX TRAY........................................................ 82
		11.16 STORAGING PLACE OF THIS MANUAL......................................... 82
		11.17 TAKING OFF POWER....................................................... 82
		11.18  AM/FM CAR RADIO ...................................................... 83
		11.19  AM/FM RADIO-CASSETTE STEREO........................................... 87
		11.20  CAR HEATER............................................................ 96
		11.21  AIR CONDITIONER....................................................... 98
		11.22  PRECAUTIONS WHEN HANDLING ACCUMULATOR.................................101
	12.  OPERATION...................................................................102
		12.1  CHECK BEFORE STARTING ENGINE...........................................102
		12.2  STARTING ENGINE........................................................116
		12.3  OPERATIONS AND CHECKS AFTER STARTING ENGINE............................122
		12.4  MOVING MACHINE OFF.....................................................123
		12.5  CHANGING GEAR SPEED....................................................125
		12.6  CHANGING DIRECTION.....................................................126
		12.7  TURNING................................................................126
		12.8  STOPPING MACHINE.......................................................127
		12.9  OPERATION OF WORK EQUIPMENT............................................128
		12.10  WORK POSSIBLE USING WHEEL LOADER......................................129
		12.11  PRECAUTIONS FOR OPERATION.............................................134
		12.12  ADJUSTING WORK EQUIPMENT POSTURE......................................136
		12.13  PARKING MACHINE.......................................................138
		12.14  CHECKS AFTER COMPLETION OF OPERATION..................................139
		12.15  STOPPING ENGINE.......................................................139
		12.16  CHECK AFTER STOPPING ENGINE...........................................140
		12.17  LOCKING...............................................................140
		12.18  HANDLING OF TIRES.....................................................141
		12.19  REMOVAL AND INSTALLATION OF THE BUCKET................................143
	13.  TRANSPORTATION..............................................................147
		13.1  LIFTING MACHINE........................................................147
	14.  COLD WEATHER OPERATION......................................................148
		14.1  PRECAUTIONS FOR LOW TEMPERATURE........................................148
		14.2  PRECAUTIONS AFTER COMPLETION OF WORK...................................150
		14.3  AFTER COLD WEATHER.....................................................150
		14.4  WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....151
	15.  LONG-TERM STORAGE...........................................................152
		15.1  BEFORE STORAGE.........................................................152
		15.2  DURING STORAGE.........................................................152
		15.3  AFTER STORAGE..........................................................152
	16.  TROUBLESHOOTING.............................................................153
		16.1  WHEN MACHINE RUNS OUT OF FUEL..........................................153
		16.2  TOWING THE MACHINE.....................................................154
		16.3  IF BATTERY IS DISCHARGED...............................................157
		16.4  OTHER TROUBLE..........................................................161
MAINTENANCE..........................................................................168
	17.  GUIDES TO MAINTENANCE.......................................................169
	18.  OUTLINES OF SERVICE.........................................................172
		18.1  OUTLINE OF OIL, FUEL, COOLANT..........................................172
		18.2  OUTLINE OF ELECTRIC SYSTEM.............................................175
	19.  WEAR PARTS LIST.............................................................176
	20.  USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE........177
	21.  STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................181
		21.1  INTRODUCTION OF NECESSARY TOOLS........................................181
		21.2  TORQUE LIST............................................................182
	22.  PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................183
	23.  MAINTENANCE SCHEDULE CHART..................................................185
		23.1  MAINTENANCE SCHEDULE CHART.............................................185
	24.  SERVICE PROCEDURE...........................................................189
		24.1  INITIAL 250 HOURS SERVICE..............................................189
		24.2  WHEN REQUIRED..........................................................190
		24.3  CHECK BEFORE STARTING..................................................212
		24.4  EVERY 50 HOURS SERVICE.................................................219
		24.5  EVERY 100 HOURS SERVICE................................................220
		24.6  EVERY 250 HOURS SERVICE................................................224
		24.7  EVERY 500 HOURS SERVICE................................................230
		24.8  EVERY 1000 HOURS SERVICE...............................................235
		24.9  EVERY 2000 HOURS SERVICE...............................................241
		24.10  EVERY 4000 HOURS SERVICE..............................................250
SPECIFICATIONS.......................................................................251
	25.  SPECIFICATIONS..............................................................252
OPTIONS, ATTACHMENTS.................................................................254
	26.  OPTIONAL PARTS AND ATTACHMENTS..............................................255
	27.  SELECTING BUCKETS AND TIRES.................................................256
	28.  HANDLING AUTO SHIFT SYSTEM..................................................257
		28.1  AUTOMATIC SHIFT SYSTEM.................................................257
		28.2  PRECAUTIONS WHEN CHANGING DIRECTION....................................258
	29.  HANDLING JOYSTICK STEERING SYSTEM...........................................259
		29.1  EXPLANATION OF COMPONENTS..............................................259
		29.2  STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................260
		29.3  OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................263
		29.4  PRECAUTIONS FOR STEERING WITH JOYSTICK.................................265
		29.5  ADJUSTMENT OF JOYSTICK CONSOLE.........................................266
		29.6  ADJUSTMENT OPERATOR'S SEAT.............................................267
	30.  MAIN MONITOR FAILURE DISPLAY................................................269
		30.1  MAIN MONITOR FAILURE DISPLAY...........................................269
		30.2  ERROR CODES LIST INDICATED ON MAIN MONITOR.............................270
	31.  HANDLING AUTO-GREASING SYSTEM...............................................272
		31.1  METHOD OF OPERATING AUTO-GREASING SYSTEM...............................273
		31.2  PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................273
		31.3  METHOD OF ADJUSTING DISCHARGE FROM INJECTOR............................279
		31.4  METHOD OF SETTING TIMER................................................280

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]