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Komatsu WA800-3LC Wheel Loader Operation & Maintenance Manual SN A50001 and up – PDF DOWNLOAD
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Komatsu WA800-3LC Wheel Loader Operation & Maintenance Manual
Book Code : CEAM004101
MACHINE MODEL SERIAL NUMBERS
WA800-3LC – A50001 and UP
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Description
Komatsu WA800-3LC Wheel Loader Operation & Maintenance Manual
FILE DETAILS:
Komatsu WA800-3LC Wheel Loader Operation & Maintenance Manual
Model Specification: KOMATSU WA800-3LC WHEEL LOADER
Language: English
File Format: PDF
Total Pages: 298
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
KOMATSU WA800-3LC WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN A50001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA800-3LC Wheel Loader Operation & Maintenance Manual
FOREWORD:
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult your local KOMATSU distributor or for the latest available information on your machine or for questions regarding information in this manual.
- This manual may contain attachments and optional equipment that are not available in your area. Consult your local KOMATSU distributor or for those items that you may require.
TABLE OF CONTENTS:
Komatsu WA800-3LC Wheel Loader Operation & Maintenance Manual
MAIN MENU....................................................................................................... 0 COVER........................................................................................................... 1 INTRODUCTION.................................................................................................... 7 FOREWORD.................................................................................................... 8 SAFETY INFORMATION.......................................................................................... 9 INTRODUCTION................................................................................................ 10 INTENDED USE............................................................................................ 10 FEATURES................................................................................................ 10 BREAKING IN A NEW MACHINE............................................................................... 11 PLATE LOCATIONS............................................................................................. 12 MACHINE SERIAL NUMBER PLATE............................................................................. 12 PLATE LOCATION...................................................................................... 12 STAMP LOCATION...................................................................................... 12 ENGINE SERIAL NUMBER PLATE.............................................................................. 12 PLATE LOCATION...................................................................................... 12 STAMP POSITION...................................................................................... 12 TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR........................................................... 13 TABLE OF CONTENTS........................................................................................... 14 SAFETY.......................................................................................................... 23 GENERAL PRECAUTIONS AND SAFETY RULES........................................................................ 24 GENERAL SAFETY RULES.................................................................................... 24 SAFETY FEATURES......................................................................................... 25 CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT.............................................................. 25 UNAUTHORIZED MODIFICATIONS.............................................................................. 25 WHEN LEAVING OPERATORS COMPARTMENT...................................................................... 26 MOUNTING AND DISMOUNTING................................................................................ 26 FIRE PREVENTION FOR FUEL AND OIL........................................................................ 27 PRECAUTIONS WHEN WORKING AROUND HIGH TEMPERATURES....................................................... 27 DUST HAZARD PREVENTION.................................................................................. 28 CRUSH OR PINCH POINT PREVENTION......................................................................... 28 FIRE EXTINGUISHER AND FIRST AID KIT..................................................................... 28 PRECAUTIONS WHEN USING ROPS............................................................................. 29 PRECAUTIONS FOR ATTACHMENTS............................................................................. 29 PRECAUTIONS WHEN HANDLING ACCUMULATOR................................................................... 29 INDOOR VENTILATION...................................................................................... 29 INSIDE OPERATOR’S COMPARTMENT........................................................................... 30 CAB GLASS, WASHER FLUID AND MIRRORS..................................................................... 30 PRECAUTIONS DURING OPERATION................................................................................ 31 BEFORE OPERATING THE MACHINE............................................................................ 31 SAFETY AT THE WORK SITE............................................................................. 31 BEFORE STARTING YOUR MACHINE........................................................................ 31 WHEN STARTING ENGINE................................................................................ 32 IN THE OPERATOR’S CAB............................................................................... 32 OPERATING YOUR MACHINE.................................................................................. 33 AFTER STARTING THE MACHINE.......................................................................... 33 CHANGING DIRECTIONS................................................................................. 33 PROHIBITED OPERATION................................................................................ 33 PRECAUTIONS WHEN TRAVELING.......................................................................... 34 TRAVELING ON SLOPES................................................................................. 35 PRECAUTIONS WHEN OPERATING.......................................................................... 36 PROPER METHOD OF USING BRAKES....................................................................... 37 OVERHEAD HIGH VOLTAGE CABLES........................................................................ 37 OPERATING ON SNOW................................................................................... 38 OPERATING ON LOOSE GROUND........................................................................... 38 PARKING YOUR MACHINE................................................................................ 39 PRECAUTIONS IN COLD AREAS........................................................................... 39 TRANSPORTING YOUR MACHINE............................................................................... 40 LOADING AND UNLOADING............................................................................... 40 SHIPPING............................................................................................ 40 BATTERY MAINTAINANCE AND PRECAUTIONS.................................................................... 41 SAFETY PRECAUTIONS.................................................................................. 41 STARTING WITH BOOSTER CABLES........................................................................ 42 CHARGING BATTERY.................................................................................... 42 TOWING.................................................................................................. 43 TOWING PRECAUTIONS.................................................................................. 43 MAINTENANCE PRECAUTIONS..................................................................................... 44 BEFORE PERFORMING MAINTENANCE........................................................................... 44 NOTIFICATION OF FAILURE............................................................................. 44 WARNING TAGS........................................................................................ 44 CLEANING BEFORE INSPECTION AND MAINTENANCE.......................................................... 44 KEEP YOUR WORK PLACE CLEAN AND TIDY................................................................. 45 APPOINT A LEADER WHEN WORKING WITH OTHERS........................................................... 45 RADIATOR COOLANT LEVEL.............................................................................. 45 WORK EQUIPMENT SUPPORT.............................................................................. 45 BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...................................................... 46 PROPER TOOL USAGE INFORMATION....................................................................... 46 REPLACEMENT OF CRITICAL PARTS....................................................................... 46 USE OF LIGHTING..................................................................................... 47 PREVENTION OF FIRE.................................................................................. 47 DURING THE MAINTENANCE PROCESS.......................................................................... 48 PERSONAL............................................................................................ 48 REPAIRING ATTACHMENTS............................................................................... 48 WORKING UNDER YOUR MACHINE.......................................................................... 48 MAINTENANCE WITH CHASSIS RAISED..................................................................... 48 WORKING ON TOP OF MACHINE........................................................................... 48 MAINTENANCE WITH ENGINE RUNNING..................................................................... 49 PRECAUTIONS WHEN USING A HAMMER..................................................................... 49 DROPPING TOOLS OR PARTS INSIDE THE MACHINE.......................................................... 49 WELDING............................................................................................. 50 WHEN AN ABNORMALITY IS LOCATED...................................................................... 50 HANDLING HIGH PRESSURE HOSES........................................................................ 50 SAFETY RULES TO FOLLOW WHEN ADDING FUEL OR OIL...................................................... 50 PRECAUTIONS WHEN HANDLING HIGH PRESSURE SYSTEMS..................................................... 51 CARRYING OUT MAINTENANCE AT HIGH TEMPERATURES OR HIGH PRESSURES..................................... 51 MAINTENANCE OF AIR CONDITIONER...................................................................... 51 FINAL CHECKS AFTER INSPECTION AND MAINTENANCE....................................................... 52 DISPOSAL OF WASTE MATERIALS......................................................................... 52 TIRES................................................................................................... 53 TIRE MAINTENANCE.................................................................................... 53 HANDLING TIRES...................................................................................... 53 STORAGE OF TIRES AFTER REMOVAL...................................................................... 54 SAFETY LABLE LOCATONS....................................................................................... 55 SAFETY LABLES........................................................................................... 57 OPERATION....................................................................................................... 65 GENERAL VIEW................................................................................................ 66 PROFILE OF MACHINE...................................................................................... 66 VIEW OF CONTROLS AND GAUGES................................................................................. 67 OPERATORS COMPARTMENT................................................................................... 67 MAIN MONITOR........................................................................................ 68 MAINTENANCE MONITOR................................................................................. 68 OVERVIEW OF COMPONENT....................................................................................... 69 MACHINE MONITOR......................................................................................... 69 ALERT DISPLAY INDICATORS (B, E)..................................................................... 69 GUAGE DISPLAY SYSTEM (A, C, D)...................................................................... 69 OPTION DISPLAY SYSTEM (F)........................................................................... 69 TESTING MACHINE MONITOR SYSTEM...................................................................... 70 WARNING DISPLAYS............................................................................................ 71 CENTRAL LAMPS........................................................................................... 71 CHECK LAMP.......................................................................................... 71 CAUTION LAMP........................................................................................ 72 ENGINE COOLANT LEVEL CAUTION LAMP................................................................... 72 ENGINE OIL LEVEL CAUTION LAMP....................................................................... 73 BRAKE OIL PRESSURE CAUTION LAMP..................................................................... 73 ENGINE OIL PRESSURE CAUTION LAMP.................................................................... 73 BATTERY CHARGE CAUTION LAMP......................................................................... 74 AIR CLEANER RESTRICTION LAMP........................................................................ 74 TRANSMISSION OIL FILTER LAMP........................................................................ 74 GROUND DRIVEN STEERING LAMP......................................................................... 75 ECM DIAGNOSTIC WARNING LAMPS........................................................................ 75 METER DISPLAY PORTION....................................................................................... 76 SYSTEM INDICATOR LAMPS AND GUAGES....................................................................... 76 PARKING BRAKE LAMP.................................................................................. 76 PREHEATING AND AFTER HEATING LAMP................................................................... 77 FRONT WORK LAMP INDICATOR........................................................................... 77 REAR WORK LAMP INDICATOR............................................................................ 77 TRANSMISSION CUT OFF INDICATOR LAMP................................................................. 77 TURN SIGNAL INDICATOR LAMP.......................................................................... 78 TRANSMISSION SHIFT SELECTION LAMP................................................................... 78 FUEL GAUGE.......................................................................................... 78 ENGINE COOLANT TEMPERATURE GAUGE.................................................................... 78 TORQUE CONVERTER TEMPERATURE GAUGE.................................................................. 79 SERVICE HOUR METER.................................................................................. 79 SPEEDOMETER......................................................................................... 79 TRANSMISSION SHIFT INDICATOR........................................................................ 80 SWITCHES................................................................................................ 81 IGNITION SWITCH..................................................................................... 82 TRANSMISSION CUT OFF SWITCH......................................................................... 82 FRONT WORK LAMPS.................................................................................... 83 REAR WORK LAMPS..................................................................................... 83 TRANSMISSION MANUAL SELECTION SWITCH................................................................ 83 LAMP SWITCH AND TURN SIGNAL LEVER................................................................... 84 HORN BUTTON......................................................................................... 84 HAZARD LAMP SWITCH.................................................................................. 85 FRONT WIPER SWITCH.................................................................................. 85 REAR WIPER SWITCH................................................................................... 85 ECM ON/OFF SWITCH................................................................................... 86 ECM SELECT SWITCH................................................................................... 86 PARKING BRAKE SWITCH................................................................................ 86 CIGARETTE LIGHTER................................................................................... 87 JOYSTICK STEERING ON/OFF SWITCH..................................................................... 87 JOYSTICK STEERING LEVER SWITCHES.................................................................... 87 STEP LIGHT SWITCH................................................................................... 88 CAB LAMP SWITCH..................................................................................... 88 POWER WINDOW SWITCHES (RIGHT and LEFT).............................................................. 88 MULTIPLE USE TOP SWITCH............................................................................. 89 MULTIPLE USE SIDE SWITCH............................................................................ 89 ENGINE LOW IDLE SELECTOR SWITCH..................................................................... 90 AUTO GREASE......................................................................................... 90 CONTROL LEVERS AND PEDALS............................................................................... 91 SPEED CONTROL LEVER................................................................................. 92 DIRECTIONAL LEVER................................................................................... 92 SPEED CONTROL LEVER LOCK............................................................................ 93 SAFETY LOCK LEVER................................................................................... 93 BUCKET CONTROL LEVER................................................................................ 93 BOOM CONTROL LEVER.................................................................................. 94 BRAKE PEDALS........................................................................................ 94 ACCELERATOR PEDAL................................................................................... 95 JOYSTICK STEERING LEVER............................................................................. 95 ENGINE CONTROL MODULE (ECM)............................................................................. 96 ON/OFF SWITCH....................................................................................... 96 ECM DIAGNOSTIC WARNING LIGHTS....................................................................... 96 ENGINE FAULT DIAGNOSTICS............................................................................ 96 AIR CONDITIONER......................................................................................... 97 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL..................................................... 97 EXPLANATION OF OPERATION................................................................................100 COOL BOX............................................................................................100 AM/FM STEREO CASSETTE RADIO.............................................................................101 EXPLANATION OF COMPONENTS...........................................................................101 EXPLINATION OF OPERATION METHODS........................................................................107 PRESETTING TO SELECTED STATIONS.....................................................................107 AUTO MEMORY.........................................................................................107 RECEIVING RADIO BROADCASTS..............................................................................108 AUTOMATIC TUNING....................................................................................108 MANUAL TUNING.......................................................................................108 SELECTION BETWEEN MODES.................................................................................109 ADJUSTING TIME......................................................................................109 PLAYING A CASSETTE TAPE.............................................................................110 CHANGING TAPE CHANNELS..............................................................................110 FAST FORWARDING.....................................................................................110 REWINDING...........................................................................................111 PRECAUTIONS WHEN USING..............................................................................111 JOYSTICK STEERING.......................................................................................112 EXPLANATION OF COMPONENTS...........................................................................112 STRUCTURE AND FUNCTION OF JOYSTICK STEERING SYSTEM..................................................113 OPERATION OF JOYSTICK STEERING......................................................................115 ADJUSTMENT OF STEERING WHEEL........................................................................116 JOYSTICK STEERING PRECAUTIONS.......................................................................118 JOYSTICK CONSOLE ADJUSTMENT.........................................................................119 AUTO SHIFT SYSTEM.......................................................................................120 METHOD OF OPERATING.................................................................................120 PRECAUTIONS WHEN CHANGING DIRECTION.................................................................121 MAIN MONITOR FAILURE CODES..............................................................................124 MAIN MONITOR DISPLAY................................................................................124 ERROR CODES INDICATED ON MAIN MONITOR...............................................................125 STEERING COLUMN TILT LEVER..............................................................................126 CAP LOCK................................................................................................127 OPENING AND CLOSING CAPS WITH LOCKS.................................................................127 SAFETY BAR..............................................................................................128 BACKUP ALARM............................................................................................128 DOOR OPEN LOCK..........................................................................................128 TOOL BOX................................................................................................129 FUEL STOP LEVER.........................................................................................129 SLOW BLOW FUSE..........................................................................................129 FUSES...................................................................................................130 FUSE CAPACITY AND CIRCUIT...............................................................................131 LUNCH BOX TRAY..........................................................................................132 MANUAL STORAGE PLACE....................................................................................132 24V POWER FOR ACCESSORIES...............................................................................132 12V POWER FOR ACCESSORIES...............................................................................132 PRECAUTIONS WHEN HANDLING ACCUMULATORS..................................................................133 OPERATION...............................................................................................134 CHECKS BEFORE OPERATING THE MACHINE.................................................................134 CHECKS BEFORE STARTING YOUR WORK CYCLE..............................................................136 OPERATOR’S SEAT.....................................................................................142 SEAT BELT...........................................................................................144 CHECKS BEFORE STARTING THE ENGINE...................................................................145 STARTING ENGINE.....................................................................................146 OPERATIONAL CHECKS AFTER STARTING ENGINE............................................................148 MOVING THE MACHINE..................................................................................149 CHANGING GEAR SPEED RANGES..........................................................................152 CHANGING DIRECTION..................................................................................153 TURNING.............................................................................................155 STOPPING MACHINE....................................................................................155 OPERATION OF WORK EQUIPMENT.........................................................................156 TYPICAL WORK OPERATIONS.............................................................................158 PRECAUTIONS FOR OPERATION...........................................................................162 ADJUSTING WORK EQUIPMENT............................................................................164 PARKING THE MACHINE.................................................................................166 CHECKS AFTER OPERATION..................................................................................168 STOPPING ENGINE.....................................................................................168 CHECKS AFTER STOPPING THE ENGINE....................................................................168 LOCK AND SECURE LOCATIONS...........................................................................169 HANDLING THE TIRES..................................................................................169 BUCKET REMOVAL AND INSTALLATION.....................................................................171 TRANSPORTATION..........................................................................................174 LIFTING MACHINE.....................................................................................174 COLD WEATHER OPERATION..................................................................................175 PRECAUTIONS FOR LOW TEMPERATURES....................................................................175 PRECAUTIONS AFTER WORK COMPLETION...................................................................176 AFTER COLD WEATHER..................................................................................176 WARM UP OPERATION FOR HYDRAULIC STEERING CIRCUIT IN COLD WEATHER....................................176 LONG TERM STORAGE.......................................................................................177 BEFORE STORAGE......................................................................................177 DURING STORAGE......................................................................................177 AFTER STORAGE.......................................................................................177 BASIC TROUBLESHOOTING...................................................................................178 WHEN MACHINE RUNS OUT OF FUEL.......................................................................178 MAINTENANCE ON A/C SYSTEM...........................................................................178 TOWING THE MACHINE......................................................................................179 IF BATTERY IS DISCHARGED............................................................................181 TROUBLESHOOTING TABLE...............................................................................184 MAINTENANCE.....................................................................................................187 GUIDES TO MAINTENANCE.......................................................................................188 OUTLINE OF SERVICE......................................................................................191 OUTLINE OF OIL, FUEL, AND COOLANT USED..................................................................192 OIL.................................................................................................192 FUEL................................................................................................192 COOLANT.............................................................................................192 GREASE..............................................................................................192 STORING OIL AND FUEL................................................................................193 FILTERS.............................................................................................193 ELECTRIC SYSTEM.....................................................................................193 PARTS WEAR LIST.....................................................................................194 FUEL, COOLANT AND LUBRICANTS AMBIENT TEMPERATURE CHART..................................................195 SELECTION OF FUEL, COOLANT AND LUBRICANTS...........................................................195 ENGINE OIL SPECIFICATIONS...............................................................................196 NORMAL OPERATION....................................................................................196 ARCTIC OPERATION....................................................................................196 TRANSMISSION, CONVERTER, TRANSFER CASE, COOLER, SERVICE BRAKES AND HYDRAULIC SYSTEM OIL SPECIFICA.......197 DRIVE AXLE OIL SPECIFICATIONS.......................................................................197 DIESEL FUEL SPECIFICATIONS..........................................................................197 COOLANT SPECIFICATIONS..................................................................................198 GENERAL.............................................................................................198 WATER...............................................................................................198 ANTIFREEZE..........................................................................................198 SUPPLEMENTAL COOLANT ADDITIVES......................................................................199 STANDARD TIGHTENING TORQUES FOR FASTNERS................................................................203 NECESSARY MAINTENANCE TOOLS.........................................................................203 PERIODIC REPLACEMENT OF SAFETY RELATED PARTS............................................................204 CRITICAL PARTS......................................................................................205 MAINTENANCE SCHEDULE CHART..............................................................................206 SCHEDULED MAINTENANCE CHART.........................................................................206 SERVICE PROCEDURE...........................................................................................209 INITIAL 50 HOURS OF SERVICE.............................................................................209 LUBRICATION.........................................................................................209 INITIAL 250 HOURS OF SERVICE............................................................................209 FUEL FILTER CARTRIDGE...............................................................................209 TRANSMISSION OIL FILTER ELEMENT.....................................................................209 ENGINE VALVE CLEARANCE..............................................................................209 WHEN REQUIRED...........................................................................................210 CLEAN OR REPLACE AIR CLEANER ELEMENT................................................................210 CLEANING COOLING SYSTEM.............................................................................212 CHECKING TRANSMISSION OIL LEVEL.....................................................................214 CHECKING AXLE OIL LEVEL.............................................................................215 CHECKING AXLE CASE VENT.............................................................................216 CHECKING WINDOW WASHER FLUID LEVEL..................................................................217 CLEANING AIR CONDITIONER CONDENSER..................................................................217 CLEANING RADIATOR FINS..............................................................................218 CHECKING INTAKE AIR HEATER SYSTEM...................................................................218 REPLACING BUCKET WEAR ITEMS.........................................................................218 LUBRICATION.........................................................................................222 CHECKING AIR CONDITIONER............................................................................224 ADJUSTING PARKING BRAKE.............................................................................224 BLEEDING AIR FROM BRAKE CIRCUIT.....................................................................225 BLEEDING AIR FROM PPC CIRCUIT.......................................................................226 BLEEDING AIR FROM HYDRAULIC TANK....................................................................226 BLEEDING AIR FROM THE PUMP..........................................................................227 REPLACING SLOW BLOW FUSE............................................................................228 REPLACING FAN BELT AND AUTO TENSIONER...............................................................229 SELECTION AND INSPECTION OF TIRES...................................................................229 CLEANING HIGH PRESSURE STRAINER.....................................................................231 CHECKS BEFORE STARTING WORK CYCLE.......................................................................232 CHECKING MONITOR PANEL..............................................................................232 CHECKING COOLANT LEVEL..............................................................................233 CHECKING OIL LEVEL IN ENGINE........................................................................233 CHECKING BRAKE OIL TANK LEVEL.......................................................................234 CHECKING FUEL LEVEL.................................................................................235 CHECKING ELECTRICAL WIRING..........................................................................235 CHECKING TIRES INFLATION PRESSURE...................................................................236 CHECKING EFFECT OF PARKING BRAKE SYSTEM.............................................................236 CHECKING EFFECT OF BRAKES...........................................................................237 CHECK HORN AND BACKUP ALARM.........................................................................237 CHECK LAMPS, FOR DIRT OR DAMAGE.....................................................................237 CHECK REAR VIEW MIRROR FOR DIRT OR DAMAGE...........................................................237 CHECK ENGINE EXHAUST COLOR AND SOUND................................................................237 CHECK OPERATION OF GAUGES...........................................................................237 CHECK PLAY AND OPERATION OF STEERING................................................................237 EVERY 50 HOURS OF SERVICE...............................................................................237 DRAINING WATER AND SEDIMENT FROM FUEL TANK..........................................................237 EVERY 100 HOURS OF SERVICE..............................................................................238 LUBRICATION.........................................................................................238 CHECKING OIL LEVEL IN HYDRAULIC TANK................................................................241 AIR CONDITIONER FRESH AIR FILTER....................................................................241 EVERY 250 HOURS OF SERVICE..............................................................................242 CHECKING BATTERY ELECTROLYTE LEVEL..................................................................242 CHECKING ALTERNATOR BELT TENSION....................................................................242 AIR CONDITIONER RECIRCULATION FILTER................................................................243 CHECKING REFRIGERENT COMPRESSOR BELT TENSION........................................................243 CHECKING FOR LOOSE WHEEL HUB NUTS...................................................................244 CHECKING FRAME AND BOOM.............................................................................244 EVERY 500 HOURS OF SERVICE..............................................................................245 CHANGING ENGINE OIL AND FILTER CARTRIDGES...........................................................245 REPLACING FUEL FILTER CARTRIDGE.....................................................................248 REPLACING TRANSMISSION OIL FILTER...................................................................250 LUBRICATE CENTER DRIVE SHAFT........................................................................252 CHECKING FAN BELT FOR WEAR..........................................................................253 EVERY 1000 HOURS OF SERVICE.............................................................................254 CHANGING TRANSMISSION OIL AND CLEANING STRAINER.....................................................254 CLEANING TRANSMISSION CASE VENT.....................................................................256 LUBRICATION.........................................................................................257 CHECKING PARTS OF TURBOCHARGER......................................................................260 CLEANING FUEL STRAINER..............................................................................260 CHECKING ROPS CANOPY................................................................................260 CORROSION RESISTANCE CARTRIDGE......................................................................261 EVERY 2000 HOURS OF SERVICE.............................................................................262 CHANGING HYDRAULIC OIL AND FILTER ELEMENT...........................................................262 CLEANING HYDRAULIC TANK STRAINER....................................................................266 REPLACING HYDRAULIC TANK VENT ELEMENT...............................................................267 CHANGING AXLE OIL...................................................................................268 REPLACING AIR CONDITIONER CAB FILTER................................................................270 CLEANING PPC CIRCUIT STRAINER.......................................................................270 CHECKING WEAR ON BRAKE DISCS........................................................................271 CHECKING ALTERNATOR AND STARTER MOTOR...............................................................272 CHECKING ENGINE VALVE CLEARANCE.....................................................................272 CHECKING TURBOCHARGER...............................................................................272 CHECKING PLAY OF TURBOCHARGER ROTOR SHAFT...........................................................272 CHECKING ACCUMULATOR................................................................................272 EVERY 4000 HOURS OF SERVICE.............................................................................273 CHECKING WATER PUMP.................................................................................273 CHECKING ENGINE VIBRATION DAMPER....................................................................273 CHECKING FAN AND TENSIONER PULLEY...................................................................273 SPECIFICATIONS..................................................................................................275 SPECIFICATIONS..............................................................................................276 GENERAL.................................................................................................276 MACHINE SPECIFICATIONS..................................................................................278 OPTIONS, ATTACHMENTS............................................................................................281 OPTIONAL PARTS AND ATTACHMENTS..............................................................................282 SELECTING BUCKETS AND TIRES.................................................................................283 AUTO GREASING SYSTEM........................................................................................285 GENERAL.................................................................................................285 METHOD OF OPERATING.....................................................................................285 PRECAUTIONS WHEN HANDLING...........................................................................286 ADJUSTING DISCHARGE FROM INJECTOR...................................................................292 METHOD OF SETTING TIMER.............................................................................293
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
