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Komatsu WA95-3 Wheel Loader Operation & Maintenance Manual SN Ha980118 And Up – PDF DOWNLOAD
Original price was: $36.95.$16.95Current price is: $16.95.
Komatsu WA95-3 Wheel Loader Operation & Maintenance Manual
Book Code : VEAM980400
MACHINE MODEL SERIAL NUMBER
WA95-3 HA980118 and up
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Description
Komatsu WA95-3 Wheel Loader Operation & Maintenance Manual
FILE DETAILS:
Komatsu WA95-3 Wheel Loader Operation & Maintenance Manual
Model Specification: KOMATSU WA95-3 WHEEL LOADER
Language: English
File Format: PDF
Total Pages: 204
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
KOMATSU WA95-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN HA980118 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA95-3 Wheel Loader Operation & Maintenance Manual
FOREWORD:
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult your local distributor or Komatsu America International Company for the latest available information on your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
Komatsu WA95-3 Wheel Loader Operation & Maintenance Manual
Main Menu.................................................................................................... 0 Cover........................................................................................................ 1 Product Publications Information............................................................................. 2 Table of Contents............................................................................................ 4 Introduction................................................................................................. 12 Forword.................................................................................................. 13 Safety Information....................................................................................... 14 Introduction............................................................................................. 15 Features............................................................................................. 15 Breaking in a New Machine............................................................................ 15 Location of Plates, Table to Enter Serial No. and Distributor............................................ 16 Machine Serial No. Plate position.................................................................... 16 Engine Serial No. Plate Position..................................................................... 16 Table to Enter Serial No. and Distributor............................................................ 16 EMISSION CONTROL WARRANTY................................................................................ 17 EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY)......................................... 17 Engine Data Plate........................................................................................ 18 GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS................................................................... 19 ÉNONCÉ DE GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS (APPLICABLE AU CANADA SEULEMENT):................... 19 Engine Data Plate........................................................................................ 20 Why You Should Read these Operating Instructions......................................................... 21 Notes on Safety Regulations.............................................................................. 22 Correct Use.......................................................................................... 22 Safety Notes in the Operating Instructions........................................................... 22 Equipment................................................................................................ 23 Loading and Transporting the Machine......................................................................... 25 Loading and Transporting the Machine..................................................................... 26 Securing the Articulated Steering.................................................................... 26 Lifting the Machine.................................................................................. 26 Driving Machine Onto Loading Area of Transport Vehicle............................................... 28 Securing the Machine During Transport................................................................ 29 After Transport...................................................................................... 29 Safety....................................................................................................... 30 General Safety Measures.................................................................................. 32 Safety Instructions.................................................................................. 32 Safety Devices....................................................................................... 32 Emergency Exit....................................................................................... 32 Clothing and Personal Protection..................................................................... 33 Machine Modifications................................................................................ 33 Before You Leave the Driver's Seat................................................................... 33 Mounting and Dismounting............................................................................. 33 Fire Prevention and Fire Fighting.................................................................... 34 Fire Extinguisher and First-Aid Kit.............................................................. 35 Protection Against Asbestos Dust..................................................................... 35 Protection Against Injuries.......................................................................... 36 Working at High Temperatures......................................................................... 36 Roll-Over Protection System (ROPS)................................................................... 37 Attachment for Protection Against Falling Objects (FOPS)............................................. 37 Attachments.......................................................................................... 37 Battery.............................................................................................. 38 Safety Measures during Operation......................................................................... 39 Before You Start the Engine.......................................................................... 39 Workplace Safety................................................................................. 39 In the Driver's Cab.............................................................................. 39 In-Door Operation................................................................................ 40 Gas, Dust, and Inflammable Vapours............................................................... 40 Mirrors, Windows, and Lighting................................................................... 40 Machine Operation.................................................................................... 41 Before You Start the Engine...................................................................... 41 Reversing........................................................................................ 41 Driving.......................................................................................... 42 Driving On Slopes................................................................................ 42 Emergency Lowering System........................................................................ 43 Working Close to Overhead Power Transmission Lines............................................... 43 Loading.......................................................................................... 44 Good Vision...................................................................................... 44 Working On Snow.................................................................................. 44 Height Limitation................................................................................ 44 Brakes........................................................................................... 45 Working On Loose Soil............................................................................ 45 Working with the Forklift Truck Attachment....................................................... 46 Parking the Machine.............................................................................. 47 Transport............................................................................................ 48 Loading and Unloading the Machine................................................................ 48 Transport........................................................................................ 48 Safety Measures During Maintenance....................................................................... 49 Personnel............................................................................................ 49 Prior to Start of Maintenance Measures............................................................... 49 Warning Sign..................................................................................... 49 Tools............................................................................................ 49 Safety-Related Parts............................................................................. 49 Prior to Start of Inspection and Maintenance..................................................... 50 Securing the Articulated Steering................................................................ 50 Supporting the boom.............................................................................. 51 During Maintenance................................................................................... 52 Attachments...................................................................................... 52 Working Under the Machine........................................................................ 52 Keeping the Machine Clean........................................................................ 52 Specific Measures................................................................................ 52 Refueling and Topping Off Oil.................................................................... 53 Coolant.......................................................................................... 53 Use of Lighting.................................................................................. 54 High-Pressure Hoses.............................................................................. 54 Handling High-Pressure Oil....................................................................... 54 Handling of the pressure accumulator............................................................. 55 Fan and Belts.................................................................................... 55 Waste Material................................................................................... 55 Tires................................................................................................ 56 Storing Tires.................................................................................... 56 Labeling................................................................................................. 57 Position of Safety Labels............................................................................ 57 Information Labels................................................................................... 59 Controls and InDicators...................................................................................... 60 Overall View of Machine.................................................................................. 61 Controls and Indicators.................................................................................. 62 SWITCHES AND CONTROLS................................................................................ 63 Instrument Panel..................................................................................... 64 Warning Lights....................................................................................... 65 Control Lamps........................................................................................ 68 Measuring Indicators................................................................................. 72 Switches............................................................................................. 74 Control Levers, Pedals............................................................................... 81 Articulated Steering Catch........................................................................... 86 Traction Device...................................................................................... 86 Socket............................................................................................... 86 Door Unlocking System................................................................................ 87 Alarm Horn for Reverse Driving....................................................................... 87 Operation.................................................................................................... 88 Running in the Machine................................................................................... 89 Preparing the Machine Start.............................................................................. 90 Visual Checks........................................................................................ 90 Before you start the engine...................................................................... 90 Before starting working with the machine......................................................... 90 Adjustments Prior to Machine Start....................................................................... 92 Adjusting the Driver’s Seat.......................................................................... 92 Adjusting the Steering Column........................................................................ 93 Adjusting the Armrest................................................................................ 93 Adjusting the Rear-View Mirrors...................................................................... 93 Adjusting the Heating and Ventilation System......................................................... 94 Adjusting the ventilation system................................................................. 94 Adjusting the heating system..................................................................... 94 Putting on the Safety Belt........................................................................... 95 Putting on the safety belt....................................................................... 95 Taking off the safety belt....................................................................... 95 Starting and Switching Off the Engine.................................................................... 96 Starting the Engine.................................................................................. 96 Warming up the engine............................................................................ 97 Switching Off the Engine............................................................................. 98 Driving.................................................................................................. 99 Start-Up............................................................................................. 99 Starting the machine on slopes...................................................................100 Driving with the high-Speed gear.................................................................100 Changing the Driving Direction.......................................................................101 Reverse Driving......................................................................................102 Turning..............................................................................................102 Turning on slopes, embankments or hill flanks....................................................102 Braking..............................................................................................103 Pulling the parking brake........................................................................103 Releasing the parking brake......................................................................103 Braking with the service brake...................................................................103 If the service brake breaks down.................................................................103 Braking on slopes................................................................................104 Stopping.............................................................................................104 Parking the machine on a slope...................................................................104 Longer-Distance Driving..............................................................................105 Operating the Machine....................................................................................106 Preparing the Work Equipment.........................................................................106 Selecting a work unit............................................................................106 Picking up the work unit (except multi- purpose bucket)..........................................106 Removing the work unit...........................................................................107 Picking up the multi-purpose bucket..............................................................107 Removing the multi-purpose bucket................................................................109 Tire Service Life....................................................................................110 Level indicator for the bucket...................................................................110 Loading..............................................................................................111 Removing piled up soil...........................................................................111 Excavation works.................................................................................113 Transporting.........................................................................................114 Dumping / Unloading..................................................................................114 Loading in diagonal direction....................................................................114 V-shaped loading.................................................................................115 Piling up material...............................................................................115 Planing..............................................................................................116 Filling up.......................................................................................116 Taking off soil..................................................................................116 Cutting the Ground...............................................................................116 Working With the Forklift Truck Attachment...........................................................117 Picking up the load..............................................................................117 Precautions For Special Operations...................................................................118 Working in water.................................................................................118 Working on snow..................................................................................118 Dumping on steep slopes..........................................................................118 Working in the vicinity of electrical overhead lines.............................................118 Operation on slopes..............................................................................118 Working on loose soil............................................................................118 After the work is finished...........................................................................118 Instructions for Winter Operation....................................................................119 Before the cold season...........................................................................119 After Operation..................................................................................119 After the cold season............................................................................119 Longer Standstill Periods of the Machine.............................................................119 Before the standstill............................................................................119 During the standstill............................................................................120 After the standstill.............................................................................120 Troubleshooting..............................................................................................121 Troubleshooting..........................................................................................122 Warning Lights and Indicators........................................................................122 Electrical System....................................................................................123 Engine...............................................................................................124 Hydraulic system.....................................................................................127 Brakes...............................................................................................129 Axles................................................................................................130 driver’s cab.........................................................................................130 Emergency Steering Characteristics...................................................................131 Emergency Lowering System............................................................................131 Starting the Engine with a Battery Jumper Cable......................................................132 Connecting the Jumper Cable......................................................................132 Starting the Engine..................................................................................133 Disconnecting the Battery Jumper Cable...........................................................133 Towing the Machine...................................................................................134 Towing a Machine with Defective Brakes...............................................................135 Maintenance..................................................................................................137 Maintenance Basics.......................................................................................138 Preparing the Machine for Maintenance................................................................138 Cleaning the Machine.................................................................................139 Precautionary Measures When Cleaning the Machine.................................................139 Fire Prevention..................................................................................139 Working-Area-Dependent Maintenance...................................................................139 Muddy or Wet Working Areas.......................................................................139 Dusty Working Areas..............................................................................139 Lubricants and Operating Agents......................................................................140 Draining Hot Lubricants and Fluids...............................................................140 Checking the Oil Level and Changing Oil..........................................................140 Changing Filters.................................................................................140 Refuelling and Topping off Oil...................................................................140 Oil..............................................................................................140 Lubricating Grease...............................................................................141 Biodegradable Hydraulic Oil and Lubricating Grease...............................................141 Fuel.............................................................................................141 Storage of Oil and Fuel..........................................................................141 Coolants.........................................................................................142 Windscreen Washer Liquid.........................................................................142 Table of Lubricants and Operating Agents.........................................................144 Lubrication chart................................................................................145 Axles................................................................................................146 Released axle oil brands.........................................................................146 Replacing Safety-Related Parts.......................................................................146 Welding Instructions.............................................................................146 Spare Parts and Consumable Components................................................................147 Electrical System....................................................................................148 Fuses............................................................................................148 Fuse Assignment..................................................................................148 Slow-Blowing Fuses...............................................................................149 Tires................................................................................................150 Tire Components..................................................................................150 Checking the Tires...............................................................................150 Checking the Tire Pressure.......................................................................150 Torque for Standard Nuts and Bolts...................................................................152 Maintenance Schedule.....................................................................................154 Maintenance Prior to Start...............................................................................156 Visual Checks........................................................................................156 Cooling System, Checking the Coolant Level, Topping off Coolant......................................156 Engine, Checking the Oil Level, Topping off Oil......................................................157 Engine, Draining off Oil.............................................................................158 Checking the Fuel Level, Refueling...................................................................159 Checking the Controls................................................................................160 Checking the Parking Brake...........................................................................161 Test Conditions..................................................................................161 Test Procedure...................................................................................161 CHecking the Service Brake...........................................................................161 Checking the Electrical Connections..................................................................162 Heater / ventilation: check blower...................................................................162 Other Maintenance Measures Prior to Start............................................................162 Maintenance Every 10 Operating Hours.....................................................................163 Lubrication..........................................................................................163 Maintenance After the First 50 Operating Hours...........................................................164 Engine, Changing Oil and Replacing the Oil Filter Cartridge..........................................164 Replacing the Oil Filter Cartridge...............................................................165 V-Belt, Checking the Condition.......................................................................166 V-Belt, Checking and Adjusting the Tension...........................................................166 Hydraulic System, Replacing the Filter Insert........................................................167 Checking and Tightening the Wheel Nuts...............................................................168 Front and Rear Axle, Changing Oil....................................................................169 Planet gear......................................................................................169 Differential.....................................................................................169 Transfer Gear - Changing Oil.........................................................................170 Maintenance Every 50 Operating Hours.....................................................................171 Checking the cooling System, coolant level in the radiator and expansion tank........................171 Draining Off Water and Dirt Deposits From the Fuel Tank..............................................172 Checking the Service Brake and Oil Level, Refilling Oil..............................................172 Checking the Battery and Acid Level..................................................................173 Re-charging a built-in battery...................................................................174 Lubrication..........................................................................................175 Lubricating points of the work equipment.........................................................175 Maintenance Every 100 Operating Hours....................................................................176 Draining the Water Separator, Removing Water and Dirt Deposits.......................................176 Maintenance Every 250 Operating Hours....................................................................177 Changing the Engine Oil and Oil Filter Cartridge.....................................................177 Checking the V-Belt Condition........................................................................177 Checking and Adjusting the V-belt Tension............................................................177 Front and Rear Axle, Checking the Oil Level..........................................................178 Planet gear......................................................................................178 Differential.....................................................................................178 Air Filter, Removing and Re-Installing the Filter Insert, Checking and Cleaning the Filter Insert....179 Structure of the air filter......................................................................179 Maintenance demand...............................................................................179 Removing the filter cartridge....................................................................179 Cleaning or exchanging the filter cartridge......................................................180 Checking the filter cartridge....................................................................181 Assembling the air filter cartridge..............................................................181 Cleaning the Radiator Segments.......................................................................181 Lubrication..........................................................................................182 Maintenance Every 500 Operating Hours....................................................................183 Changing the Fuel Filter and Filter Element..........................................................183 Bleeding the Fuel System.........................................................................184 Changing the Filter Cartridge of the Hydraulic System................................................185 Cleaning the Water Separator.........................................................................185 Lubrication..........................................................................................186 Transfer Gear, Checking the Oil Level and Refilling Oil..............................................186 Air Filter, Replacing the Filter Insert, Replacing the Safety Filter.................................187 Replacing the Filter Insert......................................................................187 Replacing the Safety Filter......................................................................187 Heater / ventilation: cleaning / replacing blower filter.............................................188 Clean filter fleece..............................................................................188 Maintenance Every 1000 Operating Hours...................................................................189 Cooling System, Exchanging Coolant and Cleaning the System...........................................189 Draining off the coolant.........................................................................189 Cleaning the Cooling System......................................................................190 Filling off Coolant..............................................................................190 Front Axle, Oil Change...............................................................................191 Rear Axle, Oil Change................................................................................191 Transfer Gear, Oil Change............................................................................191 Service Brake........................................................................................191 Changing oil.....................................................................................191 Checking tubes and lines.........................................................................191 Checking the brake disks for wear and tear.......................................................191 Adjusting the clearance of the brake disks.......................................................191 Checking and Adjusting System Pressures..............................................................191 Checking and Adjusting the Valve clearance...........................................................191 Checking and Adjusting the Injection Nozzles, Nozzle Pressure and Fuel-Jet Pattern...................191 Checking the Accumulator Gas Pressure................................................................192 Maintenance Every 2000 Operating Hours...................................................................193 Hydraulic System, Oil Change.........................................................................193 Bleeding the Hydraulic Oil Tank......................................................................194 Cooling System, Checking the Antifreeze Content of the Coolant.......................................194 Checking the Cooling System..........................................................................194 Checking the Fuel Pump...............................................................................194 Checking the Fuel and Coolant Tubes, Replacing the Tubes (if required)...............................194 Checking the Water Pump..............................................................................195 Checking and Adjusting the Fuel Injection and Injection time.........................................195 Technical Data...............................................................................................197 Technical Data...........................................................................................198 Noise Emission Levels................................................................................199 Vibration Level......................................................................................199 Limit Values for Slopes..............................................................................200 Maximum slope angle for operating the machine....................................................200 Special Equipment and Attachments............................................................................201 ALS-Electronics..........................................................................................202 Structure and Functioning Principle of the ALS-Electronics...........................................202 PRECAUTIONARY MEASURES FOR SWITCHING ON THE ALS-ELECTRONICS..........................................202 Operation of the ALS-Electronics.....................................................................203 Switching on the ALS-Electronics.................................................................203 Switching off the ALS-Electronics................................................................203 Handling of the Pressure Accumulator.................................................................204
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
